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Votronic Pb 1210 SMT 2B Operating Manual

Votronic Pb 1210 SMT 2B Operating Manual

Automatic charger

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Mounting Instructions and Operating Manual for Battery Charger:
Automatic Charger Pb 1210 SMT 2B
Automatic Charger Pb 1215 SMT 2B
Automatic Charger Pb 1220 SMT 2B
Automatic Charger Pb 1225 SMT 2B
Automatic Charger Pb 1230 SMT 2B
Please read this operating and installation manual thoroughly prior to connection and
start-up.
NOTE: The values being indicated in parentheses ( ) apply to 24 V operation.
All-automatic battery charger with 2 charging ports for intervention vehicles, special-purpose
vehicles, special high-quality campers, as well as marine application.
VOTRONIC chargers of series "PB SMT" are of compact design and have only a low weight (high frequency
switching power supply, switch mode technology). They distinguish by full charging capacity, even in case of large
deviations of the power supply (low voltage/overvoltage, sine curve, frequency).
The intelligent microprocessor charging control with characteristic lines of charging „IU1oU2" and dynamic
calculation of the charging time automatically ensures quick and careful full charging followed by 100 % trickle
charging of the connected batteries from any charging state, allowing always simultaneous supply of 12 V (24 V)
consumers being connected in parallel or charging of very large batteries (depending on the case of application).
Battery outputs and Charging Programs:
Main output Battery I, depending on the type of battery, 3 charging programs selectable (see table 1):
„AGM":
Closed, gas-tight AGM/fleece batteries VRLA (lead-fleece technology) "14.8 V"
a)
„Gel":
b)
Closed, gas-tight Gel/dryfit batteries VRLA (determined electrolyte)
c) „Lead Acid": Closed and open acid/lead-acid batteries, as well as AGM 14.4 V
Second output Battery II:
Separate auxiliary charging output with reduced charging current 12 V (24 V) / 2 A for support charging and
conservation of charge of the vehicle's starter battery with overcharge protection.
Further Characteristics of the Unit:
The charging voltage is free from peaks and is controlled in such a way, that any overcharging of the
batteries is excluded.
All-automatic Continuous Operation: The charger may be connected continuously to the battery, thus
keeping the full charge. Battery discharge in case of power failure is avoided (separation by safety switch).
Battery regeneration in case of extended stop periods: twice a week to avoid harmful acid accumulation.
Silent Run Function: Noise optimised operation (night operation) at the touch of a button.
Parallel and Floating Operation: In case of simultaneous consumption, charging of the battery is continued or
the charge will be conserved fully. Calculation and control of the adaptation of the charging time is effected
automatically by the charger.
Unattended Charging: Multiple protection against overload, overheating, overvoltage, short circuit, wrong
polarization, incorrect behaviour and back discharge of the battery by electronically controlled gradual
reduction down to complete separation of charger and battery by integrated safety switch.
Power Supply Function: Allows supply of the consumers without battery (e. g. replacement of battery)
Charging Cable Compensation: Automatic compensation of voltage loss on the charging cables.
Charging aid for totally discharged batteries: Gentle preliminary charging of the battery from 0 V to 8 V
(16 V), followed by powerful support of the battery, should consumers be still switched-on.
Integrated On-board Mains Suppression Filter: Unproblematic parallel operation of solar systems, wind and
petrol-driven generators, dynamos etc. at one battery.
Temperature Compensation: In case of low outside temperatures, full charging of the weak battery is
improved by automatic adaptation of the charging voltage to the battery temperature, and in case of summery
temperatures unnecessary battery stress and gassing will be avoided. Temperature Sensor, Order No. 2001,
is required.
Charging Capacity 12V / 10A
Charging Capacity 12V / 15A
Charging Capacity 12V / 20A
Charging Capacity 12V / 25A
Charging Capacity 12V / 25A
No. 3103
No. 3105
No. 3107
No. 3109
No. 3116

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Summary of Contents for Votronic Pb 1210 SMT 2B

  • Page 1 VOTRONIC chargers of series “PB SMT” are of compact design and have only a low weight (high frequency switching power supply, switch mode technology). They distinguish by full charging capacity, even in case of large deviations of the power supply (low voltage/overvoltage, sine curve, frequency).
  • Page 2: Safety Regulations

    We do not assume any liability for any damage resulting hereof. The liability exclusion is extended to any service being executed by third, which has not been ordered by us in writing. Service is to be effected exclusively by VOTRONIC Lauterbach.
  • Page 3: Installation Of The Unit

    --3-- Installation of the Unit: The charger can be installed near Battery I (short charging cables) at any location being clean and being protected from humidity and dust. Despite the charger's high efficiency, heat is produced, which is brought out of the casing by means of the built-in fan.
  • Page 4 --4-- Option: 2. (Auxiliary) Output „Battery II“ 12 V / 2 A (24 V / 2 A): That charging output is provided for support charging and conservation of charge of the vehicles' starter battery in case of extended stop periods and for compensation of the charge for e. g. short-term consumers (interior lighting of the driver's cabin etc.).
  • Page 5 --5-- Connection Plan for 12 V Operation: Lengths of Charging Cables Pb 1210 Pb 1215 Pb 1220 Pb 1225 Pb 1230 Main Battery I 2 x 0.7 -1.1 m 2.5 mm 4 mm 4 mm 4 mm 4 mm 2 x 1.1 -1.8 m 4 mm 6 mm 6 mm...
  • Page 6 --6-- Connection Plan 12 V with Temperature Sensor and Motor Battery: Lengths of Charging Cables Pb 1210 Pb 1215 Pb 1220 Pb 1225 Pb 1230 Main Battery I 2 x 0.7 -1.1m 2.5 mm 4 mm 4 mm 4 mm 4 mm 2 x 1.1 -1.8m 4 mm...
  • Page 7 --7-- Table 1: Main Battery I: How to set the correct charging program for the battery type (lead technology): Move the 2 slide switches behind the front panel of the unit to the desired position for battery I (main battery) using a small screw-driver.
  • Page 8: Indicator Lamps

    --8-- Indicator Lamps: „Battery Full“ Battery (Batteries) fully charged, green: If it is lighting: Battery (batteries) has (have) been charged to 100 %, Float charge, conservation of charge U2, finished. If it is flashing: Main charging process is effected in the Absorb charge charging phase U1, indication of charging state of approx.
  • Page 9 --9-- Charging Process Main output Battery I: A new, complete main charging cycle is executed: After a power failure (mains plug withdrawn or power failure). In case of a lower deviation of the battery reset voltage of 12.75 V (25.5 V) beyond the maximum charger current for 30 seconds due to high load.
  • Page 10 --10-- Charging Voltage Rates of Battery I and Temperature Compensation: (In case of 24 V operation: Multiply all indicated voltage rates by 2! TS = Temperature Sensor) Charging Program „Gel“ Charging Program „AGM / Fleece“ Characteristic Line IU1oU2 Characteristic Line IU1oU2 Charging Program „Lead Acid“...
  • Page 11 --11-- Technical Data: Pb 1210 Pb 1215 Pb 1220 Pb 1225 Pb 1230 SMT 2B SMT 2B SMT 2B SMT 2B SMT 2B 230 V / 45 – 65 Hz Nominal Operating Voltage (AC): 190 V – 265 V (Full Charging Capacity), Short-time (5 s) 300 V Operating Voltage Range (AC): Power Consumption (AC) max.: 160 W...
  • Page 12 Subject to misprints, errors and technical modification without notice. All rights reserved, particularly the right of reproduction. Copyright VOTRONIC 09/10 Made in Germany by VOTRONIC Electronic-Systeme GmbH & Co. KG, Johann-Friedrich-Diehm-Str. 10, 36341 LAUTERBACH / GERMANY Phone: +49 (0)6641/91173-0 Fax: +49 (0)6641/91173-20 E-mail: info@votronic.de...