Votronic Pb 1280 SMT 2B Installation And Operating Manual
Votronic Pb 1280 SMT 2B Installation And Operating Manual

Votronic Pb 1280 SMT 2B Installation And Operating Manual

Automatic charger

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Installation and Operating Manual
Automatic Charger Pb 1280 SMT 2B
Automatic Charger Pb 2440 SMT 2B
Please read the mounting instructions and operating manual including the safety
regulations completely prior to starting connection and start-up.
If not connected to the battery the units will not supply any voltage (protection against
wrong polarization, safety relay, minimum battery voltage 1.0 V)!
NOTE: The values being indicated in parentheses ( ) apply to 24 V operation.
All-automatic battery charger with 2 charging ports for intervention vehicles, special-purpose
vehicles, special high-quality campers, as well as marine application.
VOTRONIC chargers of series "PB SMT" are of compact design and have only a low weight (high frequency switching
power supply, switch mode technology). They distinguish by full charging capacity, even in case of large deviations of
the power supply (low voltage/overvoltage, sine curve, frequency).
The intelligent microprocessor charging control with characteristic lines of charging „IU1oU2" and dynamic calculation
of the charging time automatically ensures quick and careful full charging followed by 100 % trickle charging of the
connected batteries from any charging state, allowing always simultaneous supply of 12 V (24 V) consumers being
connected in parallel or charging of very large batteries (depending on the case of application).
Battery Ports and Charging Programs:
Main charging port "A", depending on the type of battery, 3 charging programs selectable (see table 3):
a) AGM":
Closed, gas-tight AGM/fleece batteries VRLA (lead-fleece technology) "14.8 V"
b) „Gel":
Closed, gas-tight Gel/dryfit batteries VRLA (determined electrolyte)
c) „Lead Acid": Closed and open acid/lead-acid batteries, as well as AGM with indication of the
charging voltage "14.4 V"
2. Charging Port Battery "Start":
For support charging and trickle charging of the vehicle's starter battery with separate charging control.
Operating Instructions:
The charging voltage being free from peaks is controlled in such a way, that any overcharging of the batteries
is excluded.
All-automatic Continuous Operation: The charger may be connected continuously to the batteries, thus keeping
the full charge. Battery discharge in case of power failure is avoided (safety relay).
Silent Run Function: Noise-optimised operation (night operation).
Battery regeneration in case of extended stop periods: automatically twice a week to avoid harmful acid
accumulation.
Parallel and Floating Operation: In case of simultaneous consumption, charging of the battery is continued, or
the charge will be conserved fully. Calculation and control of the adaptation of the charging time is effected
automatically by the charger. Sensitive consumers are protected by overvoltage protection at any charging state.
Unattended Charging: Multiple protection against overload, overheating, overvoltage, short circuit, reverse
battery, excess temperature of the battery, incorrect behaviour and back discharge of battery by electronically
controlled gradual reduction down to complete separation of charger and battery by integrated safety relays.
Charging Cable Compensation: Automatic compensation of voltage loss on the charging cables. Measurement
of the voltage is to be effected at the battery and never at the charger (loss at the charging cable).
Charging aid for totally discharged batteries: Gentle preliminary charging of the battery to 8 V (16 V), followed
by powerful support of the battery, if consumers should still be switched-on.
Integrated On-board Mains Suppression Filter: Unproblematic parallel operation of solar systems, dynamos,
generators etc.
Temperature Compensation: The external temperature sensors effect an automatic adaptation of the charging
voltage rates to the battery temperature. In case of low outside temperatures, full charging of the weaker battery
is improved, and in case of summery temperatures unnecessary battery gassing will be avoided. This is highly
recommended, if the battery is exposed to strong variations in temperature, e. g. in the motor compartment.
Charging Capacity 12 V / 80 A
Charging Capacity 24 V / 40 A
No. 3131
No. 6250

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Summary of Contents for Votronic Pb 1280 SMT 2B

  • Page 1 VOTRONIC chargers of series “PB SMT” are of compact design and have only a low weight (high frequency switching power supply, switch mode technology). They distinguish by full charging capacity, even in case of large deviations of the power supply (low voltage/overvoltage, sine curve, frequency).
  • Page 2: Safety Regulations

    We do not assume any liability for any damage resulting hereof. The liability exclusion is extended to any service being executed by third, which has not been ordered by us in writing. Service is to be effected exclusively by VOTRONIC, Lauterbach.
  • Page 3: Installation Of The Unit

    --3-- Installation of the Unit: Install the charger near the batteries “A” (short charging cables) at a clean, even and hard mounting surface, which is protected from moisture and humidity. The unit can be installed in any position. Protect the unit from aggressive battery gases. Despite the charger's high efficiency, heat is produced, which is brought out of the casing by means of the built-in fan.
  • Page 4 --4-- Table 3: How to set the battery type „A“ (design) using the switch „Type“ (charging program): If not being specified divergently by the battery manufacturer, the suitable charging program for the battery type (design, technology) can be determined by means of the following Selector Switch description and the technical data (voltage rates U1 and U2, nominal temperature and dwell...
  • Page 5: Temperature Compensation

    --5-- (Terminals „T T“ Battery „A“): Temperature Sensors The temperature sensor (Order No. 2001) controls the battery temperature and the temperature-dependent correction of the charging voltage. (Characteristic lines, see also "Temperature Compensation" in this manual). Connect the sensor to the corresponding terminals „T T“ of the unit (any polarity). Sensor Installation: The thermal contact of sensor and battery (inside temperature) should be well.
  • Page 6 --6-- Connection Plan for 12 V Operation: Observe the polarity (+,-) of the battery! First connect the charger (it is short circuit-proof), and after that the batteries (not short circuit-proof). Observe the cable cross-sections and lengths of the battery, see table 1. Safety Instructions: Mains connection is only allowed to a shock-proof socket, which has been installed according to the valid technical regulations, protected with max.
  • Page 7 --7-- Connection Plan for 24 V Operation: Observe the polarity (+,-) of the battery! First connect the charger (it is short circuit-proof), and after that the batteries (not short circuit-proof). Observe the cable cross-sections and lengths of the battery, see table 1. Safety Instructions: Mains connection is only allowed to a shock-proof socket, which has been installed according to the valid technical regulations, protected with max.
  • Page 8 --8-- Option: Second Charging Port "Starter Battery": That charging port is provided for support charging or trickle charging of the vehicles' starter battery in case of extended stop periods and for compensation of the charge for e. g. short-term consumers (interior lighting of the driver's cabin etc.).
  • Page 9 --9-- Switch „AC Power Limit“: This switch allows to reducing the capacity of the charger to be able to use it also, if the local 230 V mains only offers smaller capacity rates (weak protection of the parking lot, country current supply or Marina, generator operation). The reduced current consumption of the unit from the mains supply in case of switch position „II“...
  • Page 10: Indicator Lamps

    --10-- Indicator Lamps: „Battery Full“ (Battery (Batteries) fully charged, green)): If it is lighting: Battery (batteries) has (have) been charged to 100 %, trickle charge U2, finished. If it is flashing: Main charging process in the charging phase U1 is in progress, charging state is increasing from approx.
  • Page 11 --11-- Charging Process Main Port „A“: (In case of 24 V operation: Multiply all indicated voltage rates by 2!) 1. Preliminary Charging of totally discharged battery, gentle initial charging current (Phase I) Main Charging constant, maximum charging current (Phase I) Main/Full Charging constant charging voltage 1 (Phase U1) Full/Trickle charge constant continuous charging voltage 2 (Phase U2) Charging Voltage Rates of the Battery I and Temperature Compensation (Switch „Gel / AGM“):...
  • Page 12 Subject to misprints, errors and technical modification without notice. All rights reserved, particularly the right of reproduction. Copyright VOTRONIC 09/10. Made in Germany by VOTRONIC Electronic-Systeme GmbH & Co. KG, Johann-Friedrich-Diehm-Str. 10, 36341 LAUTERBACH / GERMANY Phone: +49 (0)6641 / 91173-0 Fax: +49 (0)6641 / 91173-20 E-mail: info@votronic.de...

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Pb 2440 smt 2b

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