Belmont Bel-Nova AL-D101G Installation Instructions Manual
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Belmont Bel-Nova AL-D101G Installation Instructions Manual

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Bel-Nova
INSTALLATION INSTRUCTIONS

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Summary of Contents for Belmont Bel-Nova AL-D101G

  • Page 1 Bel-Nova INSTALLATION INSTRUCTIONS...

  • Page 2: Mount Type

    Mount type AL-D102G (CEILING MOUNT) AL-D102G (CEILING MOUNT) AL-D101G / AL-D101W (POST MOUNT) AL-D101G / AL-D101W (POST MOUNT) AL-D105G (TRACK MOUNT) AL-D105G (TRACK MOUNT) AL-D106G (UNIT MOUNT) AL-D106G (UNIT MOUNT) AL-D109W (UNIT MOUNT) AL-D109W (UNIT MOUNT) AL-D107G (CABINET MOUNT) AL-D107G (CABINET MOUNT) AL-D108G (WALL MOUNT) AL-D108G (WALL MOUNT)

  • Page 3: Table Of Contents

    Table of Contents Mount type ....................2 Cautions regarding installation Precautions for installation ............4 Specifications of the Product Intended Use of the Product ............6 Technical Data ................7 Major Components ..............11 Installation Supplied parts ................15 Assembly procedure for installation ..........15 3-2-1 AL-D101G / AL-D101W ..........15 3-2-2 AL-D102G ..............18 3-2-3...

  • Page 4: Cautions Regarding Installation

    Cautions regarding installation Precautions for installation 1. During lifting of the dental light, make sure to hold the place shown in the figure below. If not, it may lead to physical injury or property damage. AL-D101G / AL-D101W AL-D101G / AL-D101W AL-D102G AL-D102G AL-D106G / AL-D109W...
  • Page 5 Cautions regarding installation 2. Do not drop the product, let it crash into something, or apply strong impact. 3. Do not connect an input power supply other than with the rated power level. 4. Make sure to connect ground wires. 5.

  • Page 6: Specifications Of The Product

    Specifications of the Product Intended Use of the Product This product is an active therapeutic device intended for the exclusive use for diagnoses, treatments and relative procedures of dentistry. The product must be operated or handled by the qualified dentists or by dental staffs under the supervision of the dentist. Such dentists or dental staffs should instruct and/or assist the patients to approach to and leave from the product.

  • Page 7: Technical Data

    Specifications of the Product Technical Data Model ……………………… AL-D101G / AL-D101W / AL-D102G / AL-D105G / AL-D106G / AL-D107G / AL-D108G / AL-D109W Classification by…………… Class I Equipment type of protection against electric shock Rated voltage……………… AC100-240V 50 / 60Hz Rated input…………………...
  • Page 8 Specifications of the Product AL-D101G / AL-D101W AL-D101G / AL-D101W Unit：inch (mm) Tolerance in dimensions: ±10% * The dimensions and 3-3/16 specifications are subject to (80)  28-5/16  (719)   38-3/8 (974)  change without notice. 10-5/16  (261)  11-9/16 (294)  AL-D102G AL-D102G 3-3/16 (80)  28-5/16  (719)   38-3/8 (974)  10-5/16 ...
  • Page 9 Specifications of the Product AL-D105G AL-D105G Unit：inch (mm) Tolerance in dimensions: ±10%  38-3/8 (974) * The dimensions and specifications are subject to change without notice. 77-5/8 (1971)  57-1/8 (1450) 11-9/16 (294)  *Select suspension tube length based upon ceiling height. AL-D106G AL-D109W AL-D106G / AL-D109W  38-3/8 (974) 11-9/16 (294) ...
  • Page 10 Specifications of the Product AL-D107G AL-D107G Unit：inch (mm) Tolerance in dimensions: ±10% 55-15/16 (1420) 38-3/8 (974) * The dimensions and specifications are subject to change without notice. 1-11/16 (43)  11-9/16 (294)  AL-D108G AL-D108G  98-1/4 (2495)   56-1/8 (1425)   38-1/2 (978)  6-7/16 (163) 11-9/16 (294)

  • Page 11: Major Components

    Specifications of the Product Major Components AL-D101G / AL-D101W AL-D101G / AL-D101W Swing arm Fuse Label (3) Proposition 65 Label Mode selection Power switch WARNING 1A0SK2A0 switch Cancer and Reproductive Harm - www.P65Warnings.ca.gov. Balance arm Label (1) Caution Label Power supply box CAUTION ･...
  • Page 12 Specifications of the Product AL-D105G AL-D105G Label (2) Caution Label Power switch Fuse Mode selection switch Balance arm Label (3) Proposition 65 Label Label (1) Caution Label Illuminance adjustment dial Lens cover Handle Light head LED lens Touchless switch (sensor window) AL-D106G AL-D106G Label (3)
  • Page 13 Specifications of the Product AL-D109W AL-D109W Label (3) Proposition 65 Label Balance arm 《AL-D109W-X》 Mode selection switch Label (1) Caution Label Illuminance adjustment dial 《AL-D109W-XN》 Handle Light head Lens cover MANUAL LED lens SENSOR Touchless switch (sensor window) Mode selection switch AL-D107G AL-D107G Light pole...
  • Page 14 Specifications of the Product AL-D108G AL-D108G Light pole Label (3) Proposition 65 Label Mode selection switch Balance arm Label (1) Illuminance Caution Label adjustment dial Handle Light head Lens cover Fuse LED lens Touchless switch (sensor window)

  • Page 15: Supplied Parts

    Installation Supplied parts Part name QTY. Adjustment rod * Use of the adjustment rod is shown on pages 51 to 53. Assembly procedure for installation 3-2-1 AL-D101G / AL-D101W Necessary tools Phillips screwdriver No. 1, 2 Hex key wrench; width across flats: 2 mm / 2.5mm / 4mm) (1) Attach the balance arm to the swing arm 1.
  • Page 16 Installation 4. Connect the connector of the lead cable to the light control PCB and light power PCB in the power supply box. 3 2 1 1 2 3 1 2 3 4 Lead cable CN201 Light control PCB Light power PCB 5.
  • Page 17 Installation (2) Attach the light assembly to the light pole 1. Pass the power cable of the light through the light pole adapter. Tighten the four hexagonal set screws (M5×8, plated) (with red mec thread lock), which are attached to the pole adapter, and fix the arm assembly.

  • Page 18: Al-D102G

    Installation 3-2-2 AL-D102G Necessary tools Phillips screwdriver No. 1, 2 Hex key wrench; width across flats: 2 mm / 2.5mm / 4mm) Hammer, Socket wrench (13mm, 17mm) Precaution for Installation (1) For safety in operation as well stability of the light source, the importance of proper ceiling structure can not be overemphasized.
  • Page 19 Installation 3. Atach the ceiling pole (1) Attach the roll pin to the ceiling pole with hammer. (2) Insert the ceiling pole into the ceiling flange and set the roll pin to groove on the c eiling flange. (3) Fix it with two hexagonal set screw (M6 x 8, SUS). Roll pin Set roll pin to groove Same length...
  • Page 20 Installation Flange base template 6-7/16 (164)   φ6-1/16 (154) φ7/16 (11)   (Mounting holes) Unit : inch (mm)
  • Page 21 Installation (2) Attach the balance arm to the swing arm 1. Detach the cover of the power supply box. Remove the four pan head screws (M4 x 8, plated). Cover of the power supply box 2. Detach the swing arm. Remove the two countersunk screws (M4 x 10, plated) and Swing arm remove the swing arm from the power supply box.
  • Page 22 Installation 4. Connect the connector of the lead cable to the light control PCB and light power PCB in the power supply box. 3 2 1 1 2 3 1 2 3 4 Lead cable CN201 Light control PCB Light power PCB 5.
  • Page 23 Installation (3) Attach the light assembly to the ceiling pole 1. Be sure the ceiling pole is plumb. Adjust vertical level of the ceiling pole with leveling flange nuts (M8) and secure ceiling flange to flange base with fixing hex nuts (M8).

  • Page 24: Al-D105G

    Installation 3-2-3 AL-D105G Necessary tools Phillips screwdriver No. 1, 2 Hex key wrench; width across flats: 2 mm / 2.5mm / 4mm) Hammer, Socket wrench (13mm, 17mm) Precaution for Installation For safety in operation as well stability of the light source, the importance of proper ceiling structure can not be overempha- sized.
  • Page 25 Installation (A) In conventional ceilings with joists perpendicular to the center line of the light Used for 24” (610mm) center to center joists Used for 16” (406mm) center to center joists Coach bolt (M8 x 75, plated) (B) In conventional ceilings with joists parallel to the center line of the light Used for 24”...
  • Page 26 Installation (C) In suspended ceilings Coach bolt (M8 x 75, plated) Attached to the ceiling framework to provide 200lb (90kg) dead weight capacity (2) Electrical preparation Refer to below figure for the location of electrical feed opening in pallet, provide 3 wire, circuit (fuse or breaker)  through flexible conduit with enough slack to protrude at least 2”...
  • Page 27 Installation (3) Installation Instructions 1. Lead out the power supply cable from the ceiling where the track light is mounted. 2. Run the power supply cable through the pallet and mount the pallet. 3. Place track against the pallet and slightly engage two hex bolts (M8 x 25, plated) and two flat washers (M8, plated) at the end opposite to the electrical opening.
  • Page 28 Installation 9. Attach track pole to light assembly.     (1) Lead the electric wire coming from the track body through the track pole, then connect it with the connector coming from the light assembly.     (2) Place the track pole over the pole joint.    ...
  • Page 29 Installation 15. Attach the power supply box. Fix the power supply box with pan head screws       (4P, M4 x 15, plated). 16. Attach the pigtail leads to the corresponding power line wires at the terminal block. Retain the wires under the plastic clip. 17.

  • Page 30: Al-D106G-Qu

    Installation 3-2-4   AL-D106G-QU Necessary tools Phillips screwdriver No. 1,2,3 Hex key wrench; width across flats: 2 mm,3 mm,4 mm Long nose pliers (1) Attach the dental light Also refer to dental unit installation instructions for installation of the dental light. 1.
  • Page 31 Installation (2) Attach the switch box 1. Attach the switch box onto the swing arm with two screws (M4 x 8). Fix the Green/Yellow line from power supply box wire harness together with same screw as shown in figure. Power supply box wire harness Screw (M4 x 8) Green Yellow...
  • Page 32 Installation 3. As illustrated below, place the light lead cable inside the cable guide. The part with the cable tie should be inside the box. Make sure that the light lead cable should be above that from the power supply box. Connect the connectors (4 pins and 5 pins) of the wire harnesses.
  • Page 33 Installation (3) Wiring between switch box and power supply box assembly 1. Insert the wire harness down through the hole of the swing arm bracket. Swing arm bracket 2. Feed the wire harness through the flange parts as described below. 3.
  • Page 34 Installation 4. Attach the connectors onto the light control PCB of the power supply box. A : Connect the connectors (3 pins, 3pins) from power supply box wire harness to light control PCB. B : Connect the connector (4pins). Power supply box 1 2 3 3 2 1 Power supply box...
  • Page 35 Installation 5. Connect the power supply wire from power supply box to the connector on the metallic box inside the junction box. Metallic box Power supply wire (4) Wiring between light control PCB and chair control 1. Remove two screws for chair control pcb box. Screws Chair control PCB box 2.
  • Page 36 Installation (5) Setting the lower volume limit of the dental light intensity 1. Turn on the power of the unit. 2. Turn the light intensity control volume of the dental light counterclockwise to its lowest setting. Light intensity control volume 3.

  • Page 37: Al-D106G-Ev / Al-D109W-X / Al-D109W-Xn

    Installation 3-2-5   AL-D106G-EV / AL-D109W-X / AL-D109W-XN Necessary tools Phillips screwdriver No. 1,2,3 Hex key wrench; width across flats: 2 mm,3 mm,4 mm Long nose pliers (1) Attach the light to the light pole Also refer to dental unit installation instructions for installation of the dental light.
  • Page 38 Installation (2) Attach the light to the dental unit Attach the light to the X-Calibur Unit (For Swing Arm Mount : AL-D109W-X) 1. Feed the light lead cable through the swing arm and pull the end of the lead cable from the lower end of the swing arm.
  • Page 39 Installation Attach the light to the Evogue Unit (For Swing Arm Mount : AL-D106G-EV) 1. Feed the light lead cable through the swing arm and pull the end of the lead cable from the lower end of the swing arm. 2.
  • Page 40 Installation (3) Install the power supply box Place the power supply box inside junction box. Connect 9P connector of power supply box and lead cable. Feed the lead cable through the hose for umbilical. For Quolis chair, feed the wire harness to the chair side. Combine with BEL-50 Chair 9P connector Lead cable...
  • Page 41 Installation (4) Install the switch box 1. Open the control box and connect the connectors with the lead cable from the light head and the other lead cable from the power supply box. Lead cable from power supply box Lead cable from light head Brown Black...
  • Page 42 Installation (5) Connection of power supply box Connect the wire harness, brown tubing as per the following diagram. After all the connection is completed, connect the power plug. T-Joint Water master valve Brown 1/8” Air master valve T-Joint Unit umbilical Wire harness to control box Caution...

  • Page 43: Al-D107G

    Installation (6) Setting the lower volume limit of the dental light intensity 1. Turn on the power of the unit. 2. Turn the light intensity control volume of the dental light counterclockwise to its lowest setting. Light intensity control volume 3.

  • Page 44: Al-D108G

    Installation 3-2-7 AL-D108G Mounting plate pre-installation requirement Ceiling height should be 86-5/8"  (2200mm) or higher. Maximum reach of light head from Maximum reach of light head from center is 90-23/32" (2305mm) center is 90-23/32" (2305mm) Drill four(4) pilot holes with 3/16" bit, depth of 2".
  • Page 45 Installation Necessary tools Phillips screwdriver No. 1,2,3 Hex key wrench; width across flats: 2 mm,3 mm,4 mm Long nose pliers Precaution for Installation (1) The light backboard must be securely mounted to the wall studs. DO NOT mount to metal studs. (2) For electrical code compliance, confirm code requirements in your area.
  • Page 46 Installation 4. Place a level on top of Pole Receptacle left to right and front to back, and adjust the level with four leveling bolts. 5. Remove the retainer metal from top of pole Retainer metal receptacle . (This metal must be installed later on) 6.
  • Page 47 Installation 8. Connection of wiring (1) 4P connector (Black, Black/White, Brown, Brown/White) from light pole to 4P connector from power pcb box. (2) 3P connector (Yellow,Green, Blue) from light pole to CN4 on PCB. (3) 3P connector (Red, Orange) from light pole to CN9 on PCB.
  • Page 48 Installation 13. Connect power supply cable to proper source. Front cover 14. Connect 3P connector and 4P connector from front cover to connector on wall bracket. 3P connector, 4P connector 15. Re-attach the bracket cover witch was removed in step3. Bracket cover 16.

  • Page 49: Attaching The Patient Mirror

    Installation Attaching the patient mirror 1. Detach the back cover of the light head Remove the four pan head screws (M4 x 10, plated). 2. Attach the back cover of the light head enclosed with the patient mirror. Fix it in place using the screws detached in Step 1. 3.

  • Page 50: Confirmation Guideline Following Installation

    Installation Confirmation guideline following installation After completing the installation process, confirm normal operation for each item below. Confirmation Confirmation Check points method item Sensor The light can be turned on and off by moving a hand across the perception Operate response range of the touchless switch sensor window within a distance of 65 mm.

  • Page 51: Adjusting The Parts

    Adjusting the parts Adjusting the upper limit position of the balance arm Upper limit position of the balance arm can be adjusted 0°-30°. Upper limit position of the balance arm is set at 30° when shipped. Upper cover 1. Detach the upper cover of the balance arm The upper cover is fixed to the lower cover of the balance arm at four points on both ends.

  • Page 52: Adjusting The Raising/Lowering Stiffness Of The Balance Arm

    Adjusting the parts Adjusting the raising/lowering stiffness of the balance arm 1. Detach the upper cover of the balance arm (See Step 1 in “Adjusting the upper limit position of the balance arm” [page 51].) 2. Adjust the raising/lowering stiffness by turning the hexagonal set screw fixed to the shaft guide, using a hex key wrench (width across flats: 2 mm) The movement becomes stiffer by fastening the hexagonal...

  • Page 53: Adjusting The Raising/Lowering Balance Of The Balance Arm

    Adjusting the parts Adjusting the raising/lowering balance of the balance arm 1. Detach the upper cover and lower cover of the balance arm (See Step 1,2 in “Adjusting the upper limit position of the balance arm” [page 50].) (View from below) 2.

  • Page 54: Adjusting The Turning Stiffness Of The Balance Arm

    Adjusting the parts Adjusting the turning stiffness of the balance arm AL-D106G / AL-D109W 1. Detach the cover of the balance arm joint Remove the three truss head screws (M4 x 6, white). Cover 2. 1) Remove the plastic plate Remove the two panhead screws (3P M3 x 6, SUS).
  • Page 55 NOTE...
  • Page 56 Importer for U.S.A. BELMONT EQUIPMENT, Division of Takara Belmont USA, Inc 101 Belmont Drive, Somerset, New Jersey 08873 U.S.A. TEL : (732) 469-5000 / (800) 223-1192 FAX : (732) 526-6322 / (800) 280-7504 Importer for Canada TAKARA COMPANY, CANADA, LTD.

This manual is also suitable for:

Bel-nova al-d101wBel-nova al-d102gBel-nova al-d105gBel-nova al-d106gBel-nova al-d109wBel-nova al-d107g ... Show all

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