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Working Instruction, SP/Mechanical
Applicable for Z600/Z608
1
2
3
4
Label ...............................................................................................................................40
5
3/000 21-1/FEA 209 544/80 C
Sony Ericsson Mobile Communications AB
Disassembly Upper & Lower cabinets ..........................................................................2
1.1
Equipment..........................................................................................................2
1.2
Instruction..........................................................................................................2
Reassembly Upper & Lower cabinets .........................................................................10
2.1
Equipment........................................................................................................10
2.2
Instruction........................................................................................................10
Replacement of Mechanical Parts ...............................................................................17
3.1
Equipment........................................................................................................17
3.2
Instruction........................................................................................................17
3.3
Speaker assy ....................................................................................................17
3.4
Vibrator ...........................................................................................................18
3.5
Microphone......................................................................................................19
3.6
Rubber key.......................................................................................................19
3.7
Receiver 10 mm...............................................................................................20
3.8
Systemconnector..............................................................................................21
3.9
Cover Exchangeable, Upper and lower ...........................................................22
3.10
Cap RF.............................................................................................................22
3.11
Cover screw upper 1........................................................................................23
3.12
Bumper (2).......................................................................................................23
3.13
Rubber bush (2) ...............................................................................................24
3.14
Key dome/Blue led`s/Foil................................................................................25
3.15
Battery spring ..................................................................................................25
3.16
Main LCD........................................................................................................26
3.17
Sub LCD..........................................................................................................28
3.18
Cover hinge - Back .........................................................................................29
3.19
Hinge (bearing)................................................................................................29
3.20
Cover hinge - Right and left............................................................................31
3.21
Water label indication......................................................................................31
3.22
Camera holder .................................................................................................32
3.23
Camera module................................................................................................33
3.24
Sheet absorbing ...............................................................................................34
3.25
Lower rear cabinet...........................................................................................35
3.26
Lower front cabinet .........................................................................................36
3.27
Upper front cabinet..........................................................................................36
3.28
Upper rear cabinet ...........................................................................................37
3.29
Internal coaxial connector cable ......................................................................37
3.30
Hinge flex mount.............................................................................................38
3.31
Antenna ...........................................................................................................38
Revision History ............................................................................................................41
Working Instruction, SP/Mechanical
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Summary of Contents for Sony Ericsson Z600
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Page 1: Table Of Contents
Lower front cabinet ..................36 3.27 Upper front cabinet..................36 3.28 Upper rear cabinet ...................37 3.29 Internal coaxial connector cable ..............37 3.30 Hinge flex mount.....................38 3.31 Antenna ......................38 Label ..........................40 Revision History ......................41 3/000 21-1/FEA 209 544/80 C Sony Ericsson Mobile Communications AB... -
Page 2: Disassembly Upper & Lower Cabinets
Remove the battery cover with Turn of the phone. your fingers. Slide the battery cover down in the direction of the arrow. (Fig.1.1) Fig.1.1 Take out the battery. (Fig.1.2) Fig.1.2 3/000 21-1/FEA 209 544/80 C 2(41) Sony Ericsson Mobile Communications AB... - Page 3 If necessary do the same thing on the other side. (Fig.1.4) Fig.1.4 Open the lower rear cabinet cautiously. (Fig.1.5) Fig.1.5 3/000 21-1/FEA 209 544/80 C 3(41) Sony Ericsson Mobile Communications AB...
- Page 4 Use 10 Ncm of torque for the screws Fig.1.7 With your fingers, gently bend/twist the lower front cabinet sides out from the hooks until the main PBA is loose. (Fig.1.8) Fig.1.8 3/000 21-1/FEA 209 544/80 C 4(41) Sony Ericsson Mobile Communications AB...
- Page 5 Removed screws cannot cabinet screw covers with a be reused and must be dentist hook. scrapped. 2.Remove the two screws. Use 15 Ncm of torque for the screws. (Fig.1.12) Fig.1.12 3/000 21-1/FEA 209 544/80 C 5(41) Sony Ericsson Mobile Communications AB...
- Page 6 If necessary do the same thing on the other side. (Fig.1.15) Fig.1.15 Gently remove the upper rear cabinet with your fingers. (Fig.1.16) Fig.1.16 3/000 21-1/FEA 209 544/80 C 6(41) Sony Ericsson Mobile Communications AB...
- Page 7 Remove both screws which are Removed screws cannot be securing the antenna/LCD reused and must be PBA to the frame. scrapped. Use 10 Ncm of torque for (Fig.1.20) the screws. Fig.1.20 3/000 21-1/FEA 209 544/80 C 7(41) Sony Ericsson Mobile Communications AB...
- Page 8 (Fig.1.22) Fig.1.22 Disconnect the internal coaxial Be careful not to damage connector cable using a blunt the internal coaxial pair of tweezers. connector cable. (Fig.1.23) Fig.1.23 3/000 21-1/FEA 209 544/80 C 8(41) Sony Ericsson Mobile Communications AB...
- Page 9 Fig.1.25 Lift out the receiver holder with the receiver 10 mm by hand or with a blunt pair of tweezers. (Fig.1.26) Fig.1.26 Upper Cabinet assembly separated. (Fig.1.27) Fig.1.27 3/000 21-1/FEA 209 544/80 C 9(41) Sony Ericsson Mobile Communications AB...
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Page 10: Reassembly Upper & Lower Cabinets
(1) and the volume cabinet with a blunt pair of keys (2) are assembled in tweezers or by hand. the right position. (Fig.2.2) Fig.2.2 3/000 21-1/FEA 209 544/80 C 10(41) Sony Ericsson Mobile Communications AB... - Page 11 Assemble the internal coaxial Be careful not to damage connector cable with a blunt the internal coaxial pair of tweezers and your connector cable. fingers as support. (Fig.2.5) Fig.2.5 3/000 21-1/FEA 209 544/80 C 11(41) Sony Ericsson Mobile Communications AB...
- Page 12 Assemble four new screws. Use 15 Ncm of torque for Tighten the lower rear cabinet the screws. screws according to screw sequence shown in (Fig.2.9). Reassembly of lower cabinet done. Fig.2.9 3/000 21-1/FEA 209 544/80 C 12(41) Sony Ericsson Mobile Communications AB...
- Page 13 PBA when properly 2. Assemble a new screw. assembled. (Fig.2.13) Use 10 Ncm of torque for the screw. Fig.2.13 3/000 21-1/FEA 209 544/80 C 13(41) Sony Ericsson Mobile Communications AB...
- Page 14 (Fig.2.16) Fig.2.16 Assemble the upper front Open out the phone. cabinet with your fingers. Check for dust before (Fig.2.17) reassembling the upper front cabinet. Fig.2.17 3/000 21-1/FEA 209 544/80 C 14(41) Sony Ericsson Mobile Communications AB...
- Page 15 Reassembly of upper upper rear cover with your cabinet done. fingers. Start from the camera end of the phone. (Fig.2.20) Fig.2.20 Place the battery like the picture shows. (Fig.2.21). Fig.2.21 3/000 21-1/FEA 209 544/80 C 15(41) Sony Ericsson Mobile Communications AB...
- Page 16 Working Instruction, SP/Mechanical Figure Instruction Note Slide on the battery cover like Reassembly of upper & the picture shows. lower cabinets done. (Fig.2.22) Fig.2.22 3/000 21-1/FEA 209 544/80 C 16(41) Sony Ericsson Mobile Communications AB...
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Page 17: Replacement Of Mechanical Parts
Disassemble the phone as described in 1 Disassembly Upper & Lower cabinets, step 1-5. Figure Instruction Note Remove the speaker assy. Use a blunt pair of tweezers, start like the picture shows. (Fig.3.1) Fig.3.1 3/000 21-1/FEA 209 544/80 C 17(41) Sony Ericsson Mobile Communications AB... -
Page 18: Vibrator
Use a the vibrator contact blunt pair of tweezers. springs. (Fig.3.4) Fig.3.4 • Assemble the phone as described in 2 Reassembly Upper & Lower cabinets, step 8-9. 3/000 21-1/FEA 209 544/80 C 18(41) Sony Ericsson Mobile Communications AB... -
Page 19: Microphone
-.you get help from the guidepins. (Fig.3.6) Fig.3.6 • Assemble the phone as described in 2 Reassembly Upper & Lower cabinets, step 2-3, 8-9. 3/000 21-1/FEA 209 544/80 C 19(41) Sony Ericsson Mobile Communications AB... -
Page 20: Receiver 10 Mm
(Fig .3.8) 2. Then assemble the unit back into the frame. (Fig .3.7) Fig.3.8 • Assemble the phone as described in 2 Reassembly Upper & Lower cabinets, step 11-22. 3/000 21-1/FEA 209 544/80 C 20(41) Sony Ericsson Mobile Communications AB... -
Page 21: Systemconnector
2. Assemble the new one. (Fig .3.9) Fig.3.9 Correctly mounted system- connector. (Fig .3.10) Fig.3.10 • Assemble the phone as described in 2 Reassembly Upper & Lower cabinets, step 4-9. 3/000 21-1/FEA 209 544/80 C 21(41) Sony Ericsson Mobile Communications AB... -
Page 22: Cover Exchangeable, Upper And Lower
Instruction Note 1. Remove the battery cover. 2. Remove the RF cap with a blunt pair of tweezers. 3. Assemble a new rubbercap with your fingers. (Fig.3.13) Fig.3.13 3/000 21-1/FEA 209 544/80 C 22(41) Sony Ericsson Mobile Communications AB... -
Page 23: Cover Screw Upper 1
Dentist hook Instruction Figure Instruction Note 1. Open out the phone. 2. Remove the two bumpers with the dentist hook. 3. Assemble new bumpers by hand. (Fig .3.15) Fig.3.15 3/000 21-1/FEA 209 544/80 C 23(41) Sony Ericsson Mobile Communications AB... -
Page 24: Rubber Bush (2)
1. Remove the old rubber bush with the dentist hook. 2. Assemble a new (or two) rubber bush. Gently press it into the upper rear cabinet by hand. (Fig.3.17) Fig.3.17 3/000 21-1/FEA 209 544/80 C 24(41) Sony Ericsson Mobile Communications AB... -
Page 25: Key Dome/Blue Led`s/Foil
– you (Fig.3.19) should feel it when sliding on the batterycover. Fig.3.19 • Assemble the phone as described in 2 Reassembly Upper & Lower cabinets, step 8-9, 21-22. 3/000 21-1/FEA 209 544/80 C 25(41) Sony Ericsson Mobile Communications AB... -
Page 26: Main Lcd
FPC contact with the flex film assembly tool. (Fig.3.21) Fig.3.21 Open the FPC connector with the flex film assembly tool NTZ 112 521. Remove the old LCD. (Fig.3.22) Fig.3.22 3/000 21-1/FEA 209 544/80 C 26(41) Sony Ericsson Mobile Communications AB... - Page 27 Be careful not to damage the flex film with the flex film assembly tool. Fig.3.23 • Assemble the phone as described in 2 Reassembly Upper & Lower cabinets, step 11-22. 3/000 21-1/FEA 209 544/80 C 27(41) Sony Ericsson Mobile Communications AB...
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Page 28: Sub Lcd
Fig.3.26 the flex film assembly tool. • Assemble the phone as described in 2 Reassembly Upper & Lower cabinets, step 16, 18-22. 3/000 21-1/FEA 209 544/80 C 28(41) Sony Ericsson Mobile Communications AB... -
Page 29: Cover Hinge - Back
Be careful not to damage (Fig.3.28) the flexfilm and the internal coaxial connector cable with the hingetool. Fig.3.28 3/000 21-1/FEA 209 544/80 C 29(41) Sony Ericsson Mobile Communications AB... - Page 30 Fig.3.32 cable when assembling the upper and lower cabinets again. Assemble the phone as described in 2 Reassembly Upper & Lower cabinets, step 1-9 3/000 21-1/FEA 209 544/80 C 30(41) Sony Ericsson Mobile Communications AB...
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Page 31: Cover Hinge - Right And Left
(Fig.3.34) Fig.3.34 • Assemble the phone as described in 2 Reassembly Upper & Lower cabinets, step 8-9, 21-22. 3/000 21-1/FEA 209 544/80 C 31(41) Sony Ericsson Mobile Communications AB... -
Page 32: Camera Holder
(Fig.3.35) scrapped. Use 10 Ncm of torque for the screw. Fig.3.35 • Assemble the phone as described in 2 Reassembly Upper & Lower cabinets, step 16, 18-22. 3/000 21-1/FEA 209 544/80 C 32(41) Sony Ericsson Mobile Communications AB... -
Page 33: Camera Module
Be careful not to damage the flex film with the flex film assembly tool. Fig.3.38 • Assemble the phone as described in 2 Reassembly Upper & Lower cabinets, step 12-22. 3/000 21-1/FEA 209 544/80 C 33(41) Sony Ericsson Mobile Communications AB... -
Page 34: Sheet Absorbing
B position before removal. and replace it with a new one. After removal – clean the (Fig.3.41) surface with Isopropyl alcohol. Fig.3.41 3/000 21-1/FEA 209 544/80 C 34(41) Sony Ericsson Mobile Communications AB... -
Page 35: Lower Rear Cabinet
If there is a gap, gently press the two half’s together with your fingers. Fig.3.43 • Assemble the phone as described in 2 Reassembly Upper & Lower cabinets, step 8-9, 21-22. 3/000 21-1/FEA 209 544/80 C 35(41) Sony Ericsson Mobile Communications AB... -
Page 36: Lower Front Cabinet
Use air blow equipment and check for dust before reassembling the screws. Fig.3.45 Assemble the phone as described in 2 Reassembly Upper & Lower cabinets, step 17-22. 3/000 21-1/FEA 209 544/80 C 36(41) Sony Ericsson Mobile Communications AB... -
Page 37: Upper Rear Cabinet
Disassemble the phone as described in 1 Disassembly Upper & Lower cabinets, step 1-6, 10 and 12-25. # Figure Instruction Note Fold away the sheet absorbing B with a blunt pair of tweezers so the internal coaxial connector cable becomes free. (Fig.3.47) Fig.3.47 3/000 21-1/FEA 209 544/80 C 37(41) Sony Ericsson Mobile Communications AB... -
Page 38: Hinge Flex Mount
(Fig.3.50) Fig.3.50 Assemble the phone as described in 2 Reassembly Upper & Lower cabinets, step 3, 5-6, 8-14, 3.18, 15-22. 3/000 21-1/FEA 209 544/80 C 38(41) Sony Ericsson Mobile Communications AB... -
Page 39: Antenna
(Fig.3.53) Fig.3.53 • Assemble the phone as described in 3 Replacement of Mechanical Parts 3.16 and 2 Reassembly Upper & Lower cabinets, step 10-22. 3/000 21-1/FEA 209 544/80 C 39(41) Sony Ericsson Mobile Communications AB... -
Page 40: Label
5. Write a new label by using the program Labelmake. Check that the printing is ok. 6. Take the new label and place it onto the frame according to Fig 4.1. Assure that label is placed in the right position. Fig.4.1 3/000 21-1/FEA 209 544/80 C 40(41) Sony Ericsson Mobile Communications AB... -
Page 41: Revision History
Working Instruction, SP/Mechanical Revision History Rev. Date Changes / Comments 2003-09-17 First release 2003-09-23 Updates 2003-09-26 Updates according to ext.val. 3/000 21-1/FEA 209 544/80 C 41(41) Sony Ericsson Mobile Communications AB...
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