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Rigid Industries E Series Installation Instructions Manual

2007-2016 jeep jk wrangler grille
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jeep
2007-2016 jeep® Jk wrangler
Installation Instructions
(1) Rigid Grille #40591
(2) Top and Bottom Brackets
(2) Side Brackets
(1) Rigid Jeep Template
Important
Thank you for purchasing Rigid Industries' products for your Jeep®. Installation is fairly simple with
the right tools and good mechanical abilities. If you are not confident in your mechanical skills,
please seek the help of a professional to perform the installation. Please read through all of these
instructions and tips before proceeding with the installation. It is strongly recommended that
this product be installed by a professional.
Installation of this product requires cutting of your factory installed grille. Your factory grille will
be unusable after it has been cut. This product has more surface area than your factory grille. It
may reduce airflow into your vehicle. Reduction in airflow can potentially lead to overheating
issues. This product has been pre-bent to fit the contour of your vehicle grille shell. However, it may
have partially flattened during shipping. It may be necessary for you to re-shape in order to get a
good fit.
jk wrangler
®
Jk wrangler grille
20" E-Series®
*Lights Sold Separately
kit includes
(16) 1/4-20 x 5/8 Long SS Button Head Screws
(16) 1/4-20 SS Nyloc Nuts
(16) 1/4-20 SS Washers

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Summary of Contents for Rigid Industries E Series

  • Page 1 (1) Rigid Jeep Template Important Thank you for purchasing Rigid Industries’ products for your Jeep®. Installation is fairly simple with the right tools and good mechanical abilities. If you are not confident in your mechanical skills, please seek the help of a professional to perform the installation. Please read through all of these instructions and tips before proceeding with the installation.
  • Page 2 Always disconnect any power sources connected to your vehicle before servicing fuses or electrical systems. kit example step 1 Remove (2) press-in buttons and save for re-use. See Figure 1. Figure 1: (Only one side shown)
  • Page 3 step 2 Remove (4) 10mm bolts and save for re-use. See Figure 2. Figure 2: step 3 Pinch (4) clips at the bottom of the grille shell to release grille. See Figure 3. Figure 3:...
  • Page 4 step 4 Twist and turn fog lights out of grille shell and remove grille shell. See Figure 4. Figure 4: step 5 Cut template out, align on grille, and secure to grille . See Figure 5. Figure 5: Figure 5.1:...
  • Page 5 step 6 With a pick tool, firmly mark (12) inside holes along edge. This will be your cut guide. See Figure 6. Figure 6: step 7 Drill (4) outer corner holes on template with 5/16 drill bit. See Figure 7. Figure 7:...
  • Page 6 step 8 Remove template, use tape as a straight edge following the previously marked (12) holes. See Figure 8. ***NOTE: Make sure cut lines are inside the (4) corner holes previously drilled. Figure 8: Figure 8.1: step 9 Use an air saw, Dremel ®, or similar tool, to cut out grille using taped straight edge as a guideline.
  • Page 7 Figure 9.1: step 10 Place Rigid grille on shell and install (4) 1/4-20 x 5/8 Long SS Button Head Screws, (4) 1/4-20 SS Nyloc Nuts, (4) 1/4-20 SS Washers in the corners of the grille. See Figure 10. Figure 10: Figure 10.1:...
  • Page 8 step 11 Install (2) top and bottom mounting brackets and (2) side mounting brackets with (12) 1/4-20 x 5/8 Long SS Button Head Screws, (12) 1/4-20 SS Nyloc Nuts, (12) 1/4-20 SS Washers. See Figure 11. Figure 11: Figure 11.1:...
  • Page 9 step 12 Install 20’’ E-Series® light using the hardware provided with the light. See Figure 12. Figure 12: step 13 Re-connect factory fog lights and press Rigid grille into the vehicle snapping (4) factory clips into place. Re-insert (2) press-in buttons saved from Step 1. See Figure 13. Figure 13:...

  • Page 10: Warranty Information

    Follow us on facebook at Facebook.com/RigidIndustries 779 N Colorado St, Gilbert, AZ 85233 • 855-760-5337 • www.rigidindustries.com PKG-IS-121-B E-Series, Rigid Industries and Rigid are Registered and/or common law marks owned by JST Performance, LLC, a Delaware limited liability company d/b/a Rigid Industries.Industries.