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Summary of Contents for Dillon AP
- Page 1 AP Dynamometer Service Manual Distributed by: ABQ Industrial LP USA Tel: +1 (281) 516-9292 / (888) 275-5772 eFax: +1 (866) 234-0451 Web: https://www.abqindustrial.net E-mail: info@abqindustrial.net...
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Page 2: Table Of Contents
AP Dynamometer Introduction ..........................5 The Dillon Mechanical Dynamometer Family ....................5 About This Manual ............................5 Disassembly and Reassembly ..........................6 Separation of Pressure Bar and Gauge Movement on 5" Diameter Units up to 20,000 lb/10000 kg ....6 Reassembly of Pressure Bar and Gauge Movement on 5"... -
Page 3: Ap Dynamometer Introduction
The Dillon Mechanical tained and portable tension measuring instrument. Introduced in 1977, the Dynamometer Family Model AP is the most widely used dynamometer in the field today in count- less different applications. The Dillon ProLift mechanical dynamometer supplemented the Dillon Model AP dynamometer in 2001. -
Page 4: Disassembly And Reassembly
Install the bezel assembly to the housing with the three 6-32 x ¼ pan list of letters and capacities. head bezel screws. Reinstall shackles and/or hook assemblies. Calibrate per procedures in the Calibration section of this manual. AP Dynamometer Service Manual... - Page 5 15000 KG 38 cm High 20000 KG 38 cm High 50000 KG 48 cm Table 2 Recommended Torque Specifications Screw size Torque* 6-32 UNC 10-12 in-lb 10-32 UNF 70 in-lb ¼-28 UNF 144 in-lb * ± 5% AP Dynamometer Service Manual...
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Page 6: Separation Of Pressure Bar And Gauge Movement On 10" Diameter Units Up To 20,000 Lb/10000 Kg
Turn this assembly onto the dial face you are still holding form step #3. Install the dynamometer housing to the pressure bar with the two ¼-28 x ¾ socket head cap screws and two ¼ flat washers. Install the dial pan with the three 6-32 x ¾ screw/washer assemblies. AP Dynamometer Service Manual... -
Page 7: Separation Of Pressure Bar And Gauge Movement On 10" Diameter Units From 30,000 -100,000 Lb (15000-50000 Kg) Capacities
3 5/16". The distance from the left end to the notch is 3 9/16". Install the left plate with the zero bracket to the pressure bar with the two ¼-28 X ½ socket head screws (no washers). Align this plate parallel to the pressure bar and torque. AP Dynamometer Service Manual... - Page 8 When reinstalling the shackles and/or swivel hook, install the snap ring end of the 1" diameter mounting pin toward the dial side of the pres- sure bar. Install the roll pin with more clearance on the other end. AP Dynamometer Service Manual...
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Page 9: Periodic Maintenance Requirements
63 micro inches and the depth is not greater than 0.005 inches. Any one location may only be relevancy checked once during the lifetime of the pressure bar. Relevancy checks may not be performed in the area of the stamped traceability numbers. AP Dynamometer Service Manual... -
Page 10: Inspection Of The Shackles And Pins
Repair by means of welding is prohibited. You may remove small defects from Dillon shackle assembles by grinding Defect Removal but care must be taken to keep the removal of material to a minimum. This Allowances for section gives you guidelines on this procedure. -
Page 11: Defect Removal Allowances For Pressure Bars
Minor scratches and dents may be removed from AP Dynamometer pres- Defect Removal sure bars using the following criteria and guidelines: Allowances for This type of action may not take place in any one location more than Pressure Bars once during the life of the unit. Use a Dremmel type drum, flexible disk, or buffer attachments to remove scratches and dents. -
Page 12: Calibration Procedures
Service the dynamometer. Inspect the unit for damage, and the Only Dillon shackles and pins condition of all load bearing surfaces. Replace or repair parts and should be used with the assemblies as required. - Page 13 Remove the dynamometer and any shackles from the calibration standard machine. Verify the calibration entries satisfy the dynamometer accuracy specifi- cation. Enter the dynamometer serial number, the verified accuracy tolerance percentage, sign, and date the certificate of calibration card. AP Dynamometer Service Manual...
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Page 14: Procedure For 30,000 Lb (15000 Kg) And Higher
You should have assistance from the department or other areas in manipu- lating large heavy dynamometer assemblies into and out of the calibration Only Dillon shackles and pins machine. should be used with the dynamometer during calibra- Service the dynamometer. -
Page 15: Pointer Part Numbers
Enter the dynamometer serial number, the verified accuracy tolerance percentage, sign, and date the certificate of calibration card. There are four different main pointers for the AP Dynamometers (black). To Standard 5” (127 mm) determine which pointer you need, you must know where the zero is located Dynamometer on the dial. -
Page 16: Troubleshooting And Common Repairs
1 drop LPS on bearing, or replace gauge movement The setup shown above will give you an approximate tension reading. This can vary from actual tension due to variables in equipment and environment. AP Dynamometer Service Manual... -
Page 17: 5" Dial (500-20,000 Lb Cap.) Parts And Assembly
W/ 5” DIAL 500 - 20,000 lb / 200 – 10,000 kg CAPACITY PARTS and ASSEMBLY ITEM DESCRIPTION W-T P/N 500 lb AP Pressure Bar Assembly 30005-0010 1,000 lb AP Pressure Bar Assembly 30005-0028 2,000 lb AP Pressure Bar Assembly 30005-0036... -
Page 18: 10" Dial (500-20,000 Lb Cap.) Parts And Assembly
W/ 10” DIAL 500 - 20,000 lb / 200 – 10,000 kg CAPACITY PARTS and ASSEMBLY ITEM DESCRIPTION W-T P/N 500 lb AP Pressure Bar Assembly 30005-0010 1,000 lb AP Pressure Bar Assembly 30005-0028 2,000 lb AP Pressure Bar Assembly 30005-0036... -
Page 19: 10" Dial (30,000-50,000 Lb Cap.) Parts And Assembly
AP DYNAMOMETER W/ 10” DIAL 30,000 - 50,000 lb / 15,000 – 20,000 kg CAPACITY PARTS and ASSEMBLY ITEM DESCRIPTION W-T P/N 30,000 lb AP Pressure Bar Assembly 30364-0015 40,000 lb AP Pressure Bar Assembly 30364-0023 50,000 lb AP Pressure Bar Assembly 30364-0031... -
Page 20: 10" Dial (100,000 Lb Cap.) Parts And Assembly
AP DYNAMOMETER W/ 10” DIAL 100,000 - 50,000 lb CAPACITY PARTS and ASSEMBLY ITEM DESCRIPTION W-T P/N 50,000 kg AP Pressure Bar Assembly 30330-0024 100,000 lb AP Pressure Bar Assembly 30330-0016 Cap Screw, ¼” x 1” L 26367-5639 Pan HD Screw/Washer Assy, #6-32 x ¼” L 26380-0021 Cap Screw, ¼”... -
Page 21: Shackle/Pin Dimensional Outline Drawings
AP DYNAMOMETER SHACKLE / PIN DIMENSIONAL OUTLINE DRAWINGS... - Page 22 AP DYNAMOMETER SHACKLE / PIN DIMENSIONAL OUTLINE DRAWINGS...
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