Wood Stone Mountain Series Installation And Operation Manual

Wood Stone Mountain Series Installation And Operation Manual

Stone hearth oven, wood-fired with underfloor infrared ir burner assist
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Installation and
Operation Manual
MOUNTAIN SERIES
Stone Hearth Oven
Wood-Fired with Underfloor
Infrared (IR) Burner Assist Models
MT. CHUCKANUT WS-MS-4-W-IR
MT. ADAMS WS-MS-5-W-IR
MT. BAKER WS-MS-6-W-IR
MT. RAINIER WS-MS-7-W-IR
WOOD STONE CORPORATION
1801 W. Bakerview Rd.
Bellingham, WA 98226 USA
www.woodstone-corp.com
Toll Free 800.988.8103
Tel 360.650.1111
Fax 360.650.1166
DOC NO M0036.14
REVISED DECEMBER 2019

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  • Page 1 Installation and Operation Manual MOUNTAIN SERIES Stone Hearth Oven Wood-Fired with Underfloor Infrared (IR) Burner Assist Models MT. CHUCKANUT WS-MS-4-W-IR MT. ADAMS WS-MS-5-W-IR MT. BAKER WS-MS-6-W-IR MT. RAINIER WS-MS-7-W-IR WOOD STONE CORPORATION Toll Free 800.988.8103 1801 W. Bakerview Rd. Tel 360.650.1111 Bellingham, WA 98226 USA Fax 360.650.1166...
  • Page 2: Table Of Contents

    Installation and Operation Manual TABLE OF CONTENTS Mountain Series W-IR � � � � � � � � � � � � � � 3 Cautions & Warnings � � � � � � � � � � � � � � 4 Unloading &...
  • Page 3: Mountain Series W-Ir

    MOUNTAIN SERIES W-IR Mountain Series W-IR Installation and Operation Manual INSTALLATION AND OPERATION MANUAL THE WOOD STONE MOUNTAIN SERIES STONE HEARTH COOKING EQUIPMENT WS-MS-(4,5,6,7)-W-IR-(NG,LP,HLP) MODELS WOOD/GAS COMBINATION OVEN ADDITIONAL COPIES AVAILABLE UPON REQUEST WOOD STONE CORPORATION info@woodstone-corp.com M0036.14 DECEMBER 2019 800.988.8103...
  • Page 4: Cautions & Warnings

    Mountain Series W-IR Installation and Operation Manual INSTALLATION AND OPERATING INSTRUCTIONS FOR THE WOOD STONE MOUNTAIN SERIES WOOD / GAS COMBINATION (IR-W) OVEN RETAIN THIS MANUAL FOR FUTURE REFERENCE Additional copies of this manual at woodstone-corp�com� For prompt responses to service/maintenance questions, call us at @ 1-800-988-8103�...
  • Page 5 CAUTIONS & WARNINGS Mountain Series W-IR Installation and Operation Manual A MAJOR CAUSE OF OVEN RELATED FIRES IS A FAILURE TO MAINTAIN REQUIRED CLEARANCES TO COMBUSTIBLE MATERIAL. IT IS OF UTMOST IMPORTANCE THAT THIS OVEN BE INSTALLED ONLY IN ACCORDANCE WITH THESE INSTRUCTIONS.
  • Page 6: Unloading & Moving The Oven

    The customer will receive an Oven Shipping Notification when the oven leaves the Wood Stone factory� This will include a PRO# and a trucking company contact number� Wood Stone recommends that you confirm the delivery date/ time with the trucking company before committing to heavy equipment and/or labor� Our goal is a smooth and safe delivery�...
  • Page 7: Installation Clearances

    Installation and Operation Manual CLEARANCES 1. The Wood Stone Mountain Series oven must have a minimum 1-inch clearance to combustibles from all sides, and 6-inch clearance to combustibles from the top (see section on next page)� If building materials will INSTALLATION CLEARANCES contact the oven, they must be completely non-combustible�...
  • Page 8 INSTALLATION CLEARANCES Mountain Series W-IR Installation and Operation Manual THE FOLLOWING CLEARANCE INFORMATION APPLIES TO ALL WOOD STONE MOUNTAIN SERIES OVENS 6" top clearance to combustible 6" building materials. Any facade materials 6" to either side of the doorway and above must be NON-COMBUSTIBLE.
  • Page 9: Facade Details

    Installation and Operation Manual Wood Stone Mountain Series (MS-) ovens carry an ETL Sanitation listing� The oven interior only is ETL listed to NSF/ANSI Standard 4� This means that the surfaces of the oven which are meant to be left exposed after the facade has been put in place have been evaluated from the standpoint of sanitation and food safety and found to comply with NSF/ANSI Standard 4�...
  • Page 10: Outdoor Installations

    OUTDOOR INSTALLATIONS The Mountain Series (MS-) model ovens are ETL approved for outdoor installation� When installed outdoors, the open area beneath the oven must be enclosed, with the exception of the perforated area on the front Service Panel (or storage box) for air intake�...
  • Page 11: Gas Specifications

    GAS CONNECTION The Wood Stone Gas ovens are equipped with a 3/4" NPT gas connection located at the rear left of the oven� Have a licensed gas installer provide the hook-up and test all fittings and pipe connections for leaks� Use approved gas leak detectors (soap solutions or equivalent) over and around the fittings and pipe connections�...
  • Page 12 GAS SPECIFICATIONS Mountain Series W-IR Installation and Operation Manual MAXIMUM HOURLY BTU INPUT RATES FOR WS-MS-W-IR MODELS Natural Gas Equipped Propane (LP) Equipped Propane (HLP) Equipped BTU/hr Input BTU/hr Input BTU/hr Input Model Rate Model Rate Model Rate WS-MS-4-W-IR-NG 52,000...
  • Page 13: Electrical Specifications

    ELECTRICAL SPECIFICATIONS Mountain Series W-IR Installation and Operation Manual Incoming power should be connected to the terminal strip located in the Transformer Junction Box beneath the oven (see diagram below)� The standard oven model comes configured for connection to a 120 VAC circuit� The oven can be ordered configured for connection to a 240 VAC circuit�...
  • Page 14: Venting

    The following are the manufacturer’s recommendations for venting the Wood Stone MS (Mountain Series) W-IR ovens� It is never appropriate to use “B vent” in any part of an exhaust system connected to a Wood Stone oven� All duct material must be manufactured to the specifications of a grease duct�...
  • Page 15 Wood Stone offers eyebrow-type hoods designed specifically for Wood Stone ovens� See specification sheet on ventilators for Wood Stone ovens� Note that the notch of the hood is even with the front edge of the oven� The hood should be installed in accordance with the hood manufacturer's instructions, and with the Standard for Ventilation Control and Fire Protection of Commercial Cooking Operations, NFPA 96 and/or the applicable local and national codes�...
  • Page 16 Type 1 hood constructed and installed in accordance with NFPA 96� The fusible link in the hood must be rated at 450 °F minimum� Wood Stone offers Listed exhaust hoods for our ovens that are pre-piped for ANSUL R-102 fire suppression�...
  • Page 17: Flue Adapter, Ms-5, 6, 7

    Mountain Series W-IR Installation and Operation Manual MOUNTAIN SERIES MS-5, MS-6 & MS-7 OVENS: FLUE ADAPTER INSTALLATION The flue adapter unit is designed to facilitate connection to a round duct� Use the stainless steel screws and sealant provided to attach the flue adapter to the exhaust outlet on the oven if it is not already installed�...
  • Page 18: Flue Adapter, Ms-4

    Mountain Series W-IR Installation and Operation Manual MOUNTAIN SERIES MS-4 OVENS: FLUE ADAPTER INSTALLATION The flue adapter unit is designed to facilitate connection to a round duct� Use the provided stainless steel screws and sealant provided to attach the flue adapter (8" I�D�) to the exhaust outlet on the oven�...
  • Page 19: Venting Do's & Don'ts

    Most Wood Stone Mountain Series ovens are built into some sort of wall structure or enclosure� This creates the potential for different venting scenarios that can be detrimental to the operation and performance of the oven burners� Here are some basic rules that to follow that will ensure a properly functioning oven installation�...
  • Page 20 VENTING DO’S & DON’TS Mountain Series W-IR Installation and Operation Manual DIRECT CONNECT VENTING EXAMPLES Example 1 shows a proper installation� The enclosure around the oven is completely Equal air pressure inside and sealed so that the only air entering the space...
  • Page 21 VENTING DO’S & DON’TS Mountain Series W-IR Installation and Operation Manual DIRECT CONNECT VENTING EXAMPLES Example 3 shows an incorrect installation Equal air pressure where an additional vent was added to Low pressure is created inside and outside of Neutral room...
  • Page 22 VENTING DO’S & DON’TS Mountain Series W-IR Installation and Operation Manual DIRECT CONNECT VENTING EXAMPLES Low pressure area Air flow Example 5 shows a correct installation where a ceiling has been added to the enclosure False ceiling Equal air pressure inside and...
  • Page 23 The flue adapter is attached with screws which can be remove if the adapter is in the way. 1. To mount Wood Stone hood, determine the center line of the hood and place it on the oven in line with the center line of the oven “A”�...
  • Page 24 VENTING DO’S & DON’TS Mountain Series W-IR Installation and Operation Manual HOOD INSTALLATION WITH DECORATIVE FACADE WALL/OVEN ENCLOSURE For installations where a hood is being used with a decorative facade wall or oven enclosure, it will be necessary to both seal the gap between the facade wall and the top of the oven, and the gaps at the sides of the hood between the facade wall and the front of the oven�...
  • Page 25 VENTING DO’S & DON’TS Mountain Series W-IR Installation and Operation Manual Incorrect installation. No flashing has been installed so air being pulled up the sides of the oven from beneath� Unacceptable venting Exhaust stack Stud wall Side view of properly installed hood...
  • Page 26 All installations subject to the approval of the local authority having jurisdiction. Wood Stone recommends you submit your venting plans in advance to your local authority for approval. WOOD STONE CORPORATION info@woodstone-corp.com...
  • Page 27: Assembly

    ASSEMBLY Mountain Series W-IR Installation and Operation Manual 1. Mount the oven mantle (if provided) using the hardware provided� Please refer to the MANTLE MOUNTING section� 2. Mount the stainless steel toe kick to the front of the oven stand, angle side down using the large self tapping screws� The holes are pre-drilled in the stand�...
  • Page 28: Mantle Mounting

    MANTLE MOUNTING Mountain Series W-IR Installation and Operation Manual The initial steps are the same for mounting either a stainless mantle or a bracket for a granite mantle� 1. Begin by installing the threaded studs into the clip nuts below the oven doorway (3 or 4 turns is sufficient)�...
  • Page 29: Front Panel Assembly

    FRONT PANEL ASSEMBLY Mountain Series W-IR Installation and Operation Manual STANDARD FRONT PANEL AND TOE KICK ASSEMBLY INSTRUCTIONS Controller Service Panel Transformer Box Contains terminal strip for incoming power supply� NOTE: Have licensed electrician make this electrical connection� A Hex-head self-tapping screw� Used to attach Toe Kick� 5 total�...
  • Page 30: Stucco Application

    STUCCO APPLICATION Mountain Series W-IR Installation and Operation Manual This figure depicts the application of stucco on a Wood Stone oven� Use no less than one inch of stucco coating to cover all exposed metal lathing on the oven� Maintain a minimum of 6"...
  • Page 31: Controller

    CONTROLLER Mountain Series W-IR Installation and Operation Manual W-IR AND WG OVEN CONTROLLER FUNCTIONS Hearth Heat indicator light Indicates that the pilot for the iunderfloor IR burner is lit� This light will go off whenever the Power indicator light hearth temperature is above the Indicates the oven is Hearth Set Point�...
  • Page 32: Initial Start-Up

    Never use any type of flammable liquid or fuel to start a fire in a Wood Stone oven. Doing so could cause a dangerous situation and/or damage to the oven ceramic.
  • Page 33: Wood Burning

    “green” wood, will cause a build-up of residue throughout the exhaust system� (See the FUELWOOD FACTS section of this manual, or consult Wood Stone for information on what types of wood can be used for oven fuel�) The fire should be ignited a couple of hours before the oven needs to be at cooking temperature, and can be located practically anywhere in the oven, far enough inside and of a size that doesn’t permit the flame to go up the flue�...
  • Page 34 They should be retained in the closed container until all cinders have thoroughly cooled� Check with your dealer about Wood Stone’s Ash Dolly�...
  • Page 35: Maintenance

    THERMAL CLEANING Wood/Gas Combination Oven: If a Wood Stone oven is operated at low temperatures (below 450 °F), it is possible that grease from food could condense on the walls and ceiling of the oven� Adjust the Hearth Set Point to 600 °F� Starting from an existing fire, it is important to increase the intensity of the fire as the underfloor IR burner cannot sufficiently raise the oven temperature�...
  • Page 36: Safety Considerations

    Typically, ventilation systems serving solid fuel cooking should be inspected and cleaned at least monthly� Wood Stone recommends cleaning and inspection at least monthly on any ventilation system serving solid fuel equipment�...
  • Page 37: Troubleshooting Guide

    Hearth Set Point� Contact Wood Stone for assistance� Please contact Wood Stone at 1-800-988-8103 should service be necessary, or if you have any questions about your oven. Our normal service hours are Mon�–Fri�, 8am–5pm Pacific time� If calling after hours, follow the recorded instructions for emergency service and a Wood Stone technician will get back to you promptly�...
  • Page 38: Operation Sequence

    OPERATION SEQUENCE Mountain Series W-IR Installation and Operation Manual BURNER OPERATION SEQUENCE W-IR OVEN - TYPE 2 CONTROLLER Power on� Floor temperature above Floor temperature below Hearth Hearth Set Point– Set Point – Controller sends No action� power to SV-1 valve, SV-1 powers Igniter and opens Pilot valve�...
  • Page 39: 120 Vac Electrical Diagram

    120 VAC ELECTRICAL DIAGRAM Mountain Series W-IR Installation and Operation Manual 100–120 VAC W-IR MODELS IR Only (W-IR) Temperature Controller Control Panel Type 2 Thermo TB4-R Couple TB4-Y Yellow TB3-2 TB1-2 5 orange TB3-5 TB1-6 pink TB4-P Yellow TB1-4 white...
  • Page 40: 240 Vac Electrical Diagram

    240 VAC ELECTRICAL DIAGRAM Mountain Series W-IR Installation and Operation Manual 220–240 VAC W-IR MODELS                         ...
  • Page 41: Fuelwood Facts

    Wet wood is the most common operational difficulty associated with wood-fired cooking equipment� Wood Stone’s moisture meter can prevent you from paying for water when you thought you were paying for wood (see optional accessories)�...
  • Page 42 Blank page M0036.14 DECEMBER 2019...
  • Page 43: Limited Warranty

    In the event of warranty claim or otherwise, the sole obligation of Wood Stone shall be the repair and/or replacement, at the option of Wood Stone, of the appliance or component or part thereof� Such repair or replacement shall be at the expense of Wood Stone with the exception of travel over 100 miles or two hours, overtime, and holiday charges which shall be at the expense of the purchaser�...
  • Page 44 WOOD STONE CORPORATION Toll Free 800.988.8103 1801 W. Bakerview Rd. Tel 360.650.1111 Bellingham, WA 98226 USA Fax 360.650.1166 www.woodstone-corp.com An ongoing program of product improvement may require us to change specifications without notice. M0036.14 DECEMBER 2019...

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