Festo CP-E16-M8 Manual
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Compact Performance
CP Modules
Electronics
Only valid in agreement with the printed documentation
accompanying the product! Compare this edition code.

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  • Page 1 Compact Performance CP Modules Electronics Only valid in agreement with the printed documentation accompanying the product! Compare this edition code.
  • Page 2 Festo KG, Dept. PV-IDM Type setting: PV-IDM Edition: 9611A © 1996 Festo KG, 73726 Esslingen Federal Republic of Germany All rights, including translation rights, are reserved. No part of this publication may be reproduced or trans- mitted in any form or by any means, (electronic, mech- anical, photocopying or otherwise) without the prior written permission of Festo KG.
  • Page 3 Part no. 165 225 Title: Manual Designation: P.BE-CPEA-GB CP..EA 9611A...
  • Page 4: Table Of Contents

    Content Designated use..........IV Target group .
  • Page 5: Designated Use

    Designated use The CP modules described in this manual are desig- nated exclusively for use in conjunction with the Festo CP field bus node. The CP modules and CP cables may only be used as follows: - as intended for use...
  • Page 6: Target Group

    Target group This manual is directed exclusively at technicians who are trained in control and automation technology. Important user instructions Danger This manual contains instructions on the possible categories dangers which may occur if the CP modules are not used correctly. These instructions are always printed in italics, are framed and also signalled by pictograms.
  • Page 7 Pictograms Pictograms and symbols complement the danger warn- ings and draw attention to the nature and conse- quences of dangers. The following pictograms are used: Uncontrolled movements of loose tubing. Unintentional movements of the connected actuators. High voltages or undefined switching states of the elec- tronic components which may influence connected cir- cuits.
  • Page 8: Information On This Manual

    NPN (negative switching). This manual contains specific information on the method of operation, fitting, installation and com- missioning of the following CP modules: This manual refers to: Input modules: - CP-E16-M8 - CP-E16-M12x2 - CP-E16N-M8 - CP-E16N-M12x2 Output modules: - CP-A08-M12...
  • Page 9 Manuals for the CP system Peripherals Manual "CP system, Installation and commissioning" Contents General, basic information on operating, fitting, installing and commissioning CP systems. Manual "CP field bus node, "CP valve "CP modules, programming and terminal, electronics" diagnosing" pneumatics" Information on Information on Contents Special information...
  • Page 10: Input Module Type Cp-E16

    1. Input module type CP-E16...-M... Chapter 1 Input module type CP-E16...-M... CP-E16...-M... 9611A...
  • Page 11 1. Input module type CP-E16...-M... Contents Input module type CP-E16...-M... Mode of operation of input modules CP-E16...-M... . . 1-3 1.1.1 Display and connecting elements......1-4 Fitting .
  • Page 12: Mode Of Operation Of Input Modules Cp-E16

    8 sockets with M12 thread CP-E16N-M12X2 Provides 16 NPN inputs; sensor connections via 8 sockets with M12 thread CP-E16-M8 Provides 16 PNP inputs; sensor connections via 16 sockets with M8 thread CP-E16N-M8 Provides 16 NPN inputs; sensor connections via 16 sockets with M8 thread CP-E16...-M...
  • Page 13: Display And Connecting Elements

    1. Input module type CP-E16...-M... 1.1.1 Display and connecting elements The diagram below shows the display and connecting elements using example input module CP-E16-M12x2. " & " Designation for input type: Status LED (green) - INPUT-P for PNP inputs CP connection - INPUT-N for NPN inputs Protective cap &...
  • Page 14: Fitting

    Input modules are intended for fitting onto walls or hat rails. For fitting them onto walls you will require the fol- lowing surface areas: Type Surface area CP-E16-M8 approx. 150 x 66 mm CP-E16-M12x2 approx. 141 x 78 mm Fitting on...
  • Page 15 1. Input module type CP-E16...-M... PLEASE NOTE For fitting the modules onto a hat rail you will require fastening kit CP-TS-HS35. This kit contains 2 fasten- ings, 2 M4x12 screws and 2 washers. Fitting onto a In order to fit the modules onto a hat rail, proceed as hat rail follows: 1.
  • Page 16 1. Input module type CP-E16...-M... " Fastening Hat rail " Housing M4x12 screw Washer Fig. 1/3: Fitting on a hat rail In order to remove the module from a hat rail, proceed as follows: 1. Loosen the screws. 2. Remove the housing. 3.
  • Page 17: Installation

    1. Input module type CP-E16...-M... 1.3 Installation WARNING Before undertaking installation work, switch off the following: - the power supply to the CP field bus node - the power supply to all the output modules. You thereby avoid: – unintentional movements of the connected actuators.
  • Page 18: Connecting Sensors

    Use the following cable and plugs for connecting the sensors. Type Plug Cable CP-E16-M12x2 KM12-DUO-... CP-E16-M8 Use the plug with KM8-M8-GSGD-... union nut with thread M8x1. Fasten the plugs with the aid of the union nuts in order to avoid unintentional loosening e.g. due to vibration.
  • Page 19 1. Input module type CP-E16...-M... Pin assignment The diagram below shows the pin assignment of the sensor connections as an example. Pin 4: Ex+2 Pin 3: 0V Pin 1: 24V Pin 2: Ex+3 Ex+2 Ex+3 Ex+1 Pin 2: Ex+1 Pin 1: 24V Pin 3: 0V Pin 4: Ex Pin 3: 0V...
  • Page 20 1. Input module type CP-E16...-M... Internal layout of CP-E16-M8 (PNP inputs) 24 V +10/-15% Pin 1 Pin 2 Pin 3 PLC/I-PC Ex (e.g. via field bus) Logic recognition Ex Green LED Ex Fig. 1/6: Internal layout of input module CP-E16-M8 1-11 CP-E16...-M... 9611A...
  • Page 21 Circuitry examples of CP-E16-M8 (PNP inputs) Pin assignment Pin 3: 0 V Pin 1: 24 V Pin 2: Ex Circuitry examples Three-wire sensor E = Input Two-wire sensor Contact Fig. 1/7: Circuitry examples of input module CP-E16-M8 1-12 CP-E16...-M... 9611A...
  • Page 22 1. Input module type CP-E16...-M... Internal layout of CP-E16-M12x2 (PNP inputs) 24 V +10/-15% Pin 1 Pin 2 Pin 4 " Pin 3 " PLC/I-PC Ex+1 (e.g. via field bus) PLC/I-PC Ex (e.g. via field bus) Logic recognition Ex+1 Logic recognition Ex Green LED Ex+1 Green LED Ex Fig.
  • Page 23 1. Input module type CP-E16...-M... Circuitry examples of CP-E16-M12x2 (PNP inputs) Pin assignment Pin 4: Ex Pin 3: 0V Pin 1: 24V Pin 2: Ex+1 Circuitry examples 2-way distributor (T-piece) E = Input Sensor 2 (Ex+1) Sensor 1 (Ex) Fig. 1/9: Circuitry examples of input module CP-E16-M12x2 1-14 CP-E16...-M...
  • Page 24 1. Input module type CP-E16...-M... Internal layout of CP-E16N-M8 (NPN inputs) Pin 3 Pin 2 24 V +10/-15% Pin 1 PLC/I-PC Ex (e.g. via field bus) Logic recognition Ex Green LED Ex Fig. 1/10: Internal layout of input module CP-E16N-M8 1-15 CP-E16...-M...
  • Page 25 1. Input module type CP-E16...-M... Circuitry examples of CP-E16N-M8 (NPN inputs) Pin assignment Pin 3: 0 V Pin 1: 24 V Pin 2: Ex Circuitry examples Three-wire sensor (negative switching) E = Input Two-wire sensor (negative switching) Contact Fig. 1/11: Circuitry examples of input module CP-E16N-M8 1-16 CP-E16...-M...
  • Page 26 1. Input module type CP-E16...-M... Internal layout of CP-E16N-M12x2 (NPN inputs) Pin 3 Pin 2 Pin 4 " 24 V +10/-15% Pin 1 " PLC/I-PC Ex+1 (e.g. via field bus) PLC/I-PC Ex (e.g. via field bus) Logic recognition Ex+1 Logic recognition Ex Green LED Ex+1 Green LED Ex Fig.
  • Page 27 1. Input module type CP-E16...-M... Circuitry examples of CP-E16N-M12x2 (NPN inputs) Pin assignment Pin 4: Ex Pin 3: 0 V Pin 1: 24 V Pin 2: Ex+1 Circuitry examples 2-way connector (T piece) E = Input Sensor 2 (Ex+1) (negative switching) Sensor 1 (Ex) (negative switching) Fig.
  • Page 28: Connecting The Input Module To The Node

    1. Input module type CP-E16...-M... 1.3.2 Connecting the input module to the node CAUTION • Use the CP cable type KVI-CP-1-... to connect the input module to the node. • Please note that the maximum cable length on a string must not exceed 10 m. You thereby avoid: –...
  • Page 29 1. Input module type CP-E16...-M... Input modules can be connected to one of the follow- ing: – the CP connection of a valve terminal – the CP connection of an output module – directly to the CP connection of the node. Maximum one input module can be connected to each line.
  • Page 30: Instructions On Commissioning

    1. Input module type CP-E16...-M... 1.4 Instructions on commissioning WARNING Please be careful if you modify the line assignment of your CP system at a later stage. When the line assignment has been stored, check the address assignments of your CP system before you start any user programs.
  • Page 31 1. Input module type CP-E16...-M... Status LED The operating status of the input module is shown by the status LED on the CP connection. The meanings are as follows: Status LED Sequence Operating status Error treatment Operating voltage applied None LED lights up •...
  • Page 32 1. Input module type CP-E16...-M... Short circuit If there is a short circuit, the input module will switch off in sensor the power supply to the sensors and communicate the supply error to the node. The status LEDs will be switched off and the inputs of the module will transmit a 0-signal.
  • Page 33 1. Input module type CP-E16...-M... Status display Next to the sensor connections there is/are one or two green LEDs. These indicate the state of the signal at the relevant input. The meanings are as follows: Status LED Sequence Status 1-signal LED lights up 0-signal LED is out...
  • Page 34: Technical Specifications Cp-E16

    60 529 Plug connector inserted or fitted with protective cap Chemical resistance See Festo pneumatic catalogue (resistance table) Electromagnetic compatibility - interference emission Tested as per EN 55011 limit value class A - resistance to interference Tested as per EN 50082-2...
  • Page 35 1. Input module type CP-E16...-M... 1-26 CP-E16...-M... 9611A...
  • Page 36: Output Module Type Cp-A08

    2. Output module type CP-A08...-M12 Chapter 2 Output module type CP-A08...-M12 CP-A08...-M12 9611A...
  • Page 37 2. Output module type CP-A08...-M12 Contents Output module type CP-A08...-M12 Overview ......... . . 2-3 Fitting .
  • Page 38: Overview

    2. Output module type CP-A08...-M12 2.1 Overview Output module CP-A08...-M12 makes available in the CP system 8 universally usable digital outputs for actu- ating low current consuming devices (e.g. bulbs, further valves etc.). The following diagram shows the display and connecting elements on the output module. "...
  • Page 39: Fitting

    2. Output module type CP-A08...-M12 2.2 Fitting The output module is intended for fitting onto a wall or a hat rail. It requires a fitting surface of approximately 173 x 78 mm Fitting The diagram below shows the dimensions for the four on a wall threaded holes for the M4 screws.
  • Page 40: Installation

    2. Output module type CP-A08...-M12 2.3 Installation WARNING Before undertaking maintenance work, switch off: • the load voltage supply to the relevant output modules Also switch off the following before undertaking installation work: • the power supply to the CP field bus node •...
  • Page 41: Connecting The Actuators

    2. Output module type CP-A08...-M12 2.3.1 Connecting the actuators Use plugs with union nuts with M12 thread for connect- ing the actuators. Fasten the plugs with the aid of the union nuts in order to avoid unintentional loosening e.g. due to vibration. Seal the unused sensor connections with the protective caps supplied.
  • Page 42 2. Output module type CP-A08...-M12 Internal layout of CP-A08-M12 (PNP outputs) & 24 V ± 25% " Pin 2 Pin 1 " Pin 2 " Pin 1 Pin 4 Pin 4 Pin 3 Pin 3 Load voltage connection Yellow LED PLC/I-PC Ax+1 (e.g.
  • Page 43 2. Output module type CP-A08...-M12 Circuitry examples of CP-A08-M12 (PNP outputs) Pin assignment Pin 4: Ax+1 Pin 3: 0 V Pin 1: n.c. Pin 2: n.c. Circuitry examples Example 1 A = output Example 2 n.c. = not connected Not permitted Fig.
  • Page 44 2. Output module type CP-A08...-M12 Pin assignment of the actuator connections (NPN outputs) Pin 4: Ax+1 Pin 3: n.c. Pin 2: PE Pin 1: 24 V Ax+1 Pin 1: 24 V Pin 2: PE Pin 3: n.c. Pin 4: Ax *) Consuming device/load must be supplied via this 24 V connection n.c.
  • Page 45 2. Output module type CP-A08...-M12 Internal layout of CP-A08N-M12 (NPN outputs) & " Pin 3 Pin 3 Pin 2 Pin 1 Pin 4 Pin 4 24 V ± 25% Pin 1 Pin 2 Load voltage connection Yellow LED PLC/I-PC Ax+1 (e.g. via field bus) Green LED Diagnosis •...
  • Page 46 2. Output module type CP-A08...-M12 Circuitry examples of CP-A08N-M12 (NPN outputs) Pin assignment Pin 4: Ax+1 Pin 3: n.c. Pin 1 : 24 V Pin 2: PE Circuitry examples Example 1 A = Output Example 2 n.c. = not connected Not permitted *) Consuming device/load must be supplied via this 24 V connection...
  • Page 47: Connecting The Output Module To The Node

    2. Output module type CP-A08...-M12 2.3.2 Connecting the output module to the node CAUTION Use CP cable type KVI-CP-1-... for connecting the output module to the node. Please note that the maximum cable length of a string must not exceed 10 m. You thereby avoid: –...
  • Page 48: Connecting The Load Voltage

    2. Output module type CP-A08...-M12 2.3.3 Connecting the load voltage WARNING An isolating transformer as per EN 60742 (IEC 742, DIN/VDE 0551) with at least 4 kV isolation resist- ance is required for reliable electrical isolation of the load voltages. The connected actuators are supplied with + 24 V DC via the load voltage connection on the output module.
  • Page 49 2. Output module type CP-A08...-M12 The diagram below shows the pin assignment of the assignment load voltage connection on the output module. Pin 2: 24 V DC ± 25% OUTPUT-P P OW ER Pin 1: Pin 3: DIA G n.c. Pin 4: n.c.
  • Page 50: Instructions On Commissioning

    2. Output module type CP-A08...-M12 2.4 Instructions on commissioning Status LED The operating status of the output module is shown by the status LED on the CP connection. The meanings are as follows: Status LED Sequence Operating status Error treatment Operating voltage applied None LED lights up...
  • Page 51 2. Output module type CP-A08...-M12 Short circuit/ If there is a short circuit/overload, the output module will overload switch off all 8 outputs automatically and communicate the error to the node. When the short circuit has been eliminated, you can delete this error as follows: •...
  • Page 52: Technical Specifications

    Protection class as per EN 60 529 IP 65 Plug connector inserted or fitted with protective cap Chemical resistance See Festo pneumatics catalogue (resistance table) Electromagnetic compatibility - interference emission Tested as per EN 55011 limit value class A - resistance to interference...
  • Page 53 2. Output module type CP-A08...-M12 2-18 CP-A08...-M12 9611A...
  • Page 54 A. Index Appendix A Index CP..EA 9611A...
  • Page 55 A. Index CP..EA 9611A...
  • Page 56 CP-E16-M12x2 ... 1-13 internal layout of CP-E16-M8 ....1-11 internal layout of CP-E16N-M12x2 ..1-17 internal layout of CP-E16N-M8 .
  • Page 57 Sensors circuitry examples of CP-E16-M12x2 ..1-14 circuitry examples of CP-E16-M8 ..1-10, 1-12 circuitry examples of CP-E16N-M12x2 ..1-18 circuitry examples of CP-E16N-M8 ..1-16 connecting .
  • Page 58 A. Index Target group....... . 0-V Technical specifications input module CP-E16...-M....1-25 output module CP-A08...-M12 .

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