Daikin DZK Series Installation Manual
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Daikin DZK Series Installation Manual

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Summary of Contents for Daikin DZK Series

  • Page 1 Installation Manual Zoning Kit...

  • Page 2: Table Of Contents

    Installation Manual Rev. 2.00 Date 01-2019 TABLE OF CONTENTS Page Warnings, environmental policy, and certifications ....................4 Warnings ....................................4 Environmental Policy ................................ 4 FCC Regulatory Notices ..............................5 INTERTEK / UL Regulatory Notices ..........................5 System description ................................. 6 Product dimensions ................................
  • Page 3 Installation Manual Rev. 2.00 Date 01-2019 System Parameters ..............................28 Zone Parameters ................................. 32 Advanced configuration -Wireless Thermostat ..................... 33 User settings – Wired Thermostat ........................... 34 Zone settings ..................................34 Zone settings - Wired Thermostat ..........................34 Zone settings - Wireless Thermostat ......................... 35 Commissioning steps ................................

  • Page 4: Warnings, Environmental Policy, And Certifications

    Installation Manual Rev. 2.00 Date 01-2019 WARNINGS, ENVIRONMENTAL POLICY, AND CERTIFICATIONS WARNINGS For personal safety and equipment protection, follow these instructions: · Do not operate the system if it is wet, or handle it with wet hands. · Connect the power supply cable before connecting the AC power. ·...

  • Page 5: Fcc Regulatory Notices

    Installation Manual Rev. 2.00 Date 01-2019 FCC REGULATORY NOTICES Modification statement Corporación Empresarial Altra S.L. has not approved any changes or modifications to this device by the user. Any changes or modifications could void the user’s authority to operate the equipment. Interference statement This device complies with Part 15 of the FCC Rules.

  • Page 6: System Description

    Date 01-2019 SYSTEM DESCRIPTION The Daikin Zoning Kit (DZK) is an optional accessory that increases the flexibility of the FXMQ, FXSQ, FBQ and FDMQ Indoor Unit fan coils. It allows multiple separate ducts to be connected to a fan coil and supply air to different individually controlled zones in a building.
  • Page 7 Installation Manual Rev. 2.00 Date 01-2019 DZKS015E3-3 DZKS015E4-3 DZKS030E4-3 DZKS030E5-3 DZKS048E4-3...
  • Page 8 Installation Manual Rev. 2.00 Date 01-2019 DZKS048E6-3 DZK Zoning Box B. Motorized damper A. Damper limitation adjustment...

  • Page 9: Dzk Control

    · Controls the On/Off status, mode, fan speed, and set point of the Daikin Indoor unit. DZK Interface Board This unit integrates the Daikin indoor unit with the DZK Control Board. The DZK Interface Board includes an energy efficiency control algorithm that is controlled with the Wired Thermostat, including the following functions: ·...

  • Page 10: Wired Thermostat

    Installation Manual Rev. 2.00 Date 01-2019 Wired Thermostat Color graphic interface with capacitive touch screen for controlling zones in DZK systems. Finished in steel and glass. Powered by DZK Control Board. Wall mounted. Functionalities: · Available languages: English, French and Spanish. ·...

  • Page 11: Wireless Lite Thermostat

    Installation Manual Rev. 2.00 Date 01-2019 Wireless Lite Thermostat Thermostat with capacitive buttons for controlling the temperature of the zones in the DZK systems. Finished in steel and glass. Wireless communications. Powered by CR2450 button battery (included). Wall mounted. Functionalities: ·...

  • Page 12: Description, Installation And Connection Of The Components

    Installation Manual Rev. 2.00 Date 01-2019 DESCRIPTION, INSTALLATION AND CONNECTION OF THE COMPONENTS GENERAL RECOMMENDATIONS Closely follow the instructions on this manual to avoid installation and maintenance issues. · The system should only be installed by qualified personnel. · Never use solid wire to install the system. This is a communication device requires...

  • Page 13: Dzk Zoning Box

    Dampers are numbered starting with number 1 next to the Zoning box control board. Assembly Keep in mind: make sure that The Zoning Box allows for a fast and simple connection to Daikin indoor the zoning box is in its correct units FBQ_P, FMXQ_P and FXSQ_T. position. (Actuators at the...
  • Page 14 Installation Manual Rev. 2.00 Date 01-2019 The adaptor is shipped with the dampers fully open. One of them includes a cover to be used in case one of the dampers is not used. If the damper is not used, the contractor needs to be sure that the cover will stay in place.
  • Page 15 Installation Manual Rev. 2.00 Date 01-2019 Attach each zone’s duct with its assigned damper. Follow the local recommendations to insulate and seal the ductwork with the damper. Make a cutout along the duct to keep the motor outside of the insulation. Use of the insulated stopper.

  • Page 16: Damper Setting

    Average Flow (REG) REG lever Due to the unique characteristics of each Daikin indoor unit supply opening with respect to the dampers of the box, the flow distribution is not identical in each damper. The central dampers receive more airflow than the others and the damper in the first and last position receives the least amount of air flow.
  • Page 17 Installation Manual Rev. 2.00 Date 01-2019 beginning with the central damper opening and ending with damper No. 1 (Closest to the zoning box control board). The reduced flow in the central dampers will increase the flow of the dampers at the ends. ·...

  • Page 18: Connection

    Installation Manual Rev. 2.00 Date 01-2019 Connection N˚ Description DZK connection bus Wireless interface Reset system button Control for optional DZK BACnet Interface DZK Interface Board Actuator control outputs Alarm input (normally close) Protection probe input Heating stage 2 output Heating stage 1 output Power supply 1.
  • Page 19 7. Alarm input (normally closed) When this input is open it will stop the Daikin indoor unit and close all dampers. This input is shipped with a jumper in the connector that should be left in place unless an alarm input is connected.

  • Page 20: Dzk Interface Board

    IDU’s set point is set depending on +8ºF/4ºC the set points of the zones calling for demand. 6. Power the Daikin indoor unit and the DZK system. Check the gateway LEDs (self-diagnosis). Defrost function In heating mode, when all the...

  • Page 21: Dzk Bacnet Interface

    Installation Manual Rev. 2.00 Date 01-2019 DZK BACNET INTERFACE Installation The DZK BACnet Interface is a Plug&Play interface. Disconnect the terminal and snap the connector and the interface support tube as shown in the pictures: Note: This BACnet/IP device is connected to the BMS by Ethernet cable. BACnet typical layouts are as follows: Configuration Note: check with BMS vendor...
  • Page 22 Installation Manual Rev. 2.00 Date 01-2019 Device ID and Port In the BACnet menu, press the icon . For the proper identification Note: device ID is unique per on the BACnet/IP network and operation of the DZK BACnet BACnet device. Interface, it may be required to modify the Device ID (by default 1000) and the Port parameter (by default 47808).

  • Page 23: Wired Thermostat

    Installation Manual Rev. 2.00 Date 01-2019 WIRED THERMOSTAT Installation The Wired Thermostat is available for wall mount. The wiring should not exceed 130 ft. (40 m) and stranded AWG20 shielded cable should be used. To mount the thermostat on the wall, take the following steps: ·...

  • Page 24: Changing Batteries

    Installation Manual Rev. 2.00 Date 01-2019 Changing batteries When a Wireless Thermostat is running out of battery, it displays the icon on the screensaver. In the case of the Wireless Lite Thermostats, a warning message will be displayed on the Wired Thermostat.

  • Page 25: Initial Configuration

    Installation Manual Rev. 2.00 Date 01-2019 INITIAL CONFIGURATION IMPORTANT: To associate Wireless and Wireless Lite Thermostats, it is necessary to open the radio channel. To do that, press on SW1 The LED D19 will remain solid red. Once open, you have 15 minutes to make the association.
  • Page 26 Installation Manual Rev. 2.00 Date 01-2019 Wired Thermostat Wireless Thermostat...

  • Page 27: Wireless Lite Thermostat Configuration

    Installation Manual Rev. 2.00 Date 01-2019 WIRELESS LITE THERMOSTAT CONFIGURATION Remember: if you need to change Zone ID the zone number, reset the Select the zone associated to the thermostat by switching on the thermostat, and start association corresponding dip switch number. process.

  • Page 28: Advanced Configuration

    Installation Manual Rev. 2.00 Date 01-2019 ADVANCED CONFIGURATION Besides the quick configuration menu, the system has a number of configuration parameters to complete the installation. ADVANCED CONFIGURATION - WIRED THERMOSTAT To access the advanced configuration menu, follow the next steps: Press and hold From this menu you can change the system and zone parameters.
  • Page 29 Installation Manual Rev. 2.00 Date 01-2019 · Run For (min). Configure the time duration that ventilation is activated (in minutes). Configurable from 5 to 20 minutes, in 5 minutes increments (by default, 10 minutes). Type of Opening. This menu allows you to enable or disable the modulating system dampers.
  • Page 30 Installation Manual Rev. 2.00 Date 01-2019 Auxiliary Heat. This menu is used to enable/disable the auxiliary heat. By default, the auxiliary heat is disabled. When auxiliary heat is enabled, the following parameters are used to configure the operation of the auxiliary heat: Configuration Menu.
  • Page 31 Installation Manual Rev. 2.00 Date 01-2019 Autochange. This option allows the user to configure the three values that define the auto-changeover operation that sets the mode of the indoor unit. Setpoint Differential. Defines the minimum differential between heating and cooling set points. For example, if set to 2˚F, the system will force the cooling set point at least two degrees higher than the heating set point.

  • Page 32: Zone Parameters

    Installation Manual Rev. 2.00 Date 01-2019 Zone Parameters Linked Zones. Displays the linked zones and allows you to select the secondary control dampers associated with the thermostat. Note: it cannot be configured as Thermostat Type. Configure the thermostat as Main or Zone. Main if there is already another Main thermostat.

  • Page 33: Advanced Configuration -Wireless Thermostat

    Installation Manual Rev. 2.00 Date 01-2019 Reset Thermostat. This option resets the thermostat and returns it to factory values. ADVANCED CONFIGURATION -WIRELESS THERMOSTAT Keep in mind: to access the main screen from the Wireless Thermostat To access the advanced configuration menu follow the following screensaver, press on Airzone .

  • Page 34: User Settings - Wired Thermostat

    Installation Manual Rev. 2.00 Date 01-2019 USER SETTINGS – WIRED THERMOSTAT Press on icon to see all the shortcuts list: Units. Select temperatures to be displayed: Fahrenheit (default) or Celsius. Language. Select your language: English, French or Spanish. Brightness. Adjust the brightness, and enable or disable screen brightness when the screen saver is active.

  • Page 35: Zone Settings - Wireless Thermostat

    Installation Manual Rev. 2.00 Date 01-2019 90. Ninety minutes after its activation, the zone will turn off. Lite Settings. This parameter defines base set-point temperature for zones with Wireless Lite Thermostat. Important: This parameter is available when navigating to a zone controlled by a Wireless Lite Thermostat by using a Wired Thermostat.

  • Page 36: Commissioning Steps

    Installation Manual Rev. 2.00 Date 01-2019 COMMISSIONING STEPS TURN ON POWER TO ALL SYSTEM Wired and Wireless Thermostats. Verify that the first configuration screen is displayed. DZK Control Board. Verify that the LEDs status is correct. Note: when configuring system, the opening LEDs of the actuator control outputs will turn on sequentially as the system checks proper functioning.
  • Page 37 Green Data transmission to Zoning box control board Blinking Data reception from Zoning box control board Blinking Green Data transmission to Daikin navigation controller Blinking Data reception from Daikin navigation controller Blinking Green Wireless Lite Thermostat. Verify that the LED will flash green 5 times to confirm the association.

  • Page 38: Communications With The Indoor Unit - Modes / Temperature

    Navigation Remote Controller. DZK Wired Thermostat Daikin Navigation Remote Controller Check that the Daikin Navigation Remote Controller receives the temperature changes from the zoning system. To do this, deactivate all thermostats but the Main Wired Thermostat. Change the Main...

  • Page 39: Zone Assignment

    Installation Manual Rev. 2.00 Date 01-2019 ZONE ASSIGNMENT Activate each thermostat, one at a time, and set it for demand by Zone Navigation menu (see the section Zone Navigation from the User’s Manual). Verify that the zone where the thermostat is located is receiving air.

  • Page 40: Other Configuration Parameters

    Installation Manual Rev. 2.00 Date 01-2019 OTHER CONFIGURATION PARAMETERS · If the installation has Auxiliary Heat, verify that it is correctly installed and configured. Verify that the Operation Mode menu displays Emergency Heat as an option. · If you use Auxiliary Heat, check the relay operation in the zoning box control board to ensure it is working properly (first Aux H1, then Aux H2).

  • Page 41: Exception Codes

    Installation Manual Rev. 2.00 Date 01-2019 EXCEPTION CODES If there is any warning or error, it will be displayed on the screensaver. In case of Wired Thermostat, it also will be displayed on the main screen, press on to access the Error menu. WARNINGS Unoccupied Override.

  • Page 42: Auto Diagnostics

    Installation Manual Rev. 2.00 Date 01-2019 AUTO DIAGNOSTICS DZK CONTROL BOARD AUTO DIAGNOSIS The Zoning Box Control Board has LED’s integrated on the DZK Control Board that provide information of abnormal conditions. Meaning Data reception from DZK BACnet Interface connector Blinking Green Data transmission from DZK BACnet Interface connector...

  • Page 43: Dzk Interface Board Auto Diagnosis

    Blinking Green LED D1 is not ON Verify the AC Unit Power Supply. Verify the correct connection between the Daikin Indoor unit and the DZK Interface Board. LED D2 does not blink Contact Technical Support. LED’s D3/D4 do not blink Check the connection between the DZK Interface board and the DZK Control Board.

  • Page 44: Dzk Bacnet Interface Auto Diagnosis

    Installation Manual Rev. 2.00 Date 01-2019 DZK BACNET INTERFACE AUTO DIAGNOSIS The DZK BACnet Interface have integrated LEDs that detect unusual operations. Meaning Ethernet connected Green Blinking Ethernet activity Blinking Yellow Data transmission from automation Blinking Data reception from automation bus Blinking Green Blinking...

  • Page 45: Navigation Guide

    Installation Manual Rev. 2.00 Date 01-2019 NAVIGATION GUIDE WIRED THERMOSTAT NAVIGATION GUIDE...

  • Page 46: Wireless Thermostat Navigation Guide

    Installation Manual Rev. 2.00 Date 01-2019 WIRELESS THERMOSTAT NAVIGATION GUIDE...

  • Page 47: Troubleshooting

    Installation Manual Rev. 2.00 Date 01-2019 TROUBLESHOOTING ERRORS IN WIRED AND WIRELESS THERMOSTATS E rror 1 (Wired Thermostat) - Communication error with the DZK Control Board This incident blocks the control of the zone. Check this error is not common to all thermostats. If so, verify the proper operation of the DZK Control Board.
  • Page 48 Installation Manual Rev. 2.00 Date 01-2019 Restart the zone and re-associate it with the system. To do this, press and hold on restart the start-up configuration process. Keep in mind: To associate the thermostat, first open the association radio channel pressing the SW1 at the DZK Control Board or from any Wired Thermostat, activating the Radio channel parameter inside Advanced Settings, system parameter.
  • Page 49 E rror 9. Communication error between the DZK Interface Board and the DZK Control Board The system loses communication with the AC unit. The system will open all the zones and deactivate the control from the thermostats, only allowing the operation of the unit from the Daikin thermostat. To solve this incident check: Verify the DZK Interface Board is properly connected to the AC unit port of the DZK Control Board.

  • Page 50: Errors In Wireless Lite Thermostat

    E rror 11 - Communication error between the DZK Interface Board and the AC indoor unit T he system loses communication with the AC unit. The system will open all the zones and deactivate the control from the thermostats, only allowing the operation of the unit from the Daikin thermostat. To solve this incident check: Verify if the AC unit is powered.

  • Page 51: More System Incidences

    Installation Manual Rev. 2.00 Date 01-2019 Restart the zone and re-associate it with the system. To do this, pull down all the microswitchs, reinsert the thermostat in its base and press on the thermostat. The LED will flash green twice when the reset process is completed. Keep in mind: To associate the thermostat, first open the association radio channel pressing the SW1 at the DZK Control Board or from any Wired Thermostat, activating the Radio channel parameter inside Advanced Settings, system parameter.
  • Page 52 Installation Manual Rev. 2.00 Date 01-2019 The zone controlled from the Wireless Thermostat cannot be remotely accessed. After 45 minutes, its damper(s) will open and remain open until the problem is fixed. If the thermostat is replaced, only perform the initial configuration (see section Initial configuration).
  • Page 53 D efrost mode on the indoor unit don’t work properly 2 0 B If the Daikin indoor unit has start/stop cycles in periods shorter than 30 minutes, set the dip switch #2 in the DZK Interface Board to ON. T he DZK system does not detect the DZK BACnet Interface...

  • Page 54: Wiring Diagram

    Installation Manual Rev. 2.00 Date 01-2019 WIRING DIAGRAM...
  • Page 56 Phone: (855) 770-5678 http://www.daikinac.com 400886...

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