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Table of Contents
Related Manuals for Riello multipower MPW Series
Summary of Contents for Riello multipower MPW Series
- Page 3 NTRODUCTION Thank you for choosing our product. Our company is specialised in the design, development and manufacture of uninterruptible power supplies (UPS). The UPS described in this manual is a high quality product, carefully designed and manufactured to guarantee the best performance.
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Page 4: Table Of Contents
ONTENTS PRESENTATION MULTI POWER 25/42 7 UP TO 8 ENERAL IEWS UPS P 130 (PWC 130) ODULAR OWER ABINET UPS P 300 (PWC 300) ODULAR OWER ABINET (BTC 170) ODULAR ATTERY ABINET (CBC 130) ODULAR OMBO ABINET (CP) - Page 5 “S ” NITIAL YSTEM PAGE YSTEM MEASUREMENTS “S ” YSTEM TATUS PAGE 48 LOBAL SYSTEM INFORMATION “C ” P ABINET “P ” P OWER ODULE “B ” P YPASS ODULE “M ” P ONITORING “B ”...
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Page 7: Presentation
PRESENTATION MULTI POWER 25/42 UP TO The MPW modular UPS has been designed using the latest state of the art technology to ensure maximum resilience and performance; additionally, the use of three level Neutral Point Clamped (NPC) inverter and Power Factor Corrected (PFC) input control ensures the highest levels of performance such as: ... -
Page 8: General Views
ENERAL IEWS Front view Back view Frame Handle with lock Door Back Panel ‐ 8 ‐ ... - Page 9 Top view Bottom view Top cable entry Fastening stands Bottom cable entry Swivel castors for positioning ‐ 9 ‐ ...
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Page 10: Modular Ups Power Cabinet 130 (Pwc 130)
UPS P 130 (PWC 130) ODULAR OWER ABINET Front view - open door Front view - open door Power Modules inserted Power Modules extracted and respective blanking plates removed Power Module 25kW (PM25) Connectivity Panel (CP) Backplane: Power and communications interface Bypass Module (BM) connections between the PM and cabinet Manual Bypass switch (SWMB) - Page 11 Rear view Rear view without rear panel without connections cover Auxiliary Signal Board (ASB) Connections cover Relay Slot Power connections area ‐ 11 ‐ ...
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Page 12: Modular Ups Power Cabinet 300 (Pwc 300)
UPS P 300 (PWC 300) ODULAR OWER ABINET Front view - open door Front view - open door Power Modules inserted Power Modules extracted and respective blanking plates removed Power Module (PM) Connectivity Panel (CP) Backplane: Power and communications interface Bypass Module (BM) connections between the PM and cabinet Manual Bypass... - Page 13 Rear view Rear view without rear panel without connections cover Auxiliary Signal Board (ASB) Connections cover Relay Slot Power connections area ‐ 13 ‐ ...
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Page 14: Modular Battery Cabinet (Btc 170)
(BTC 170) ODULAR ATTERY ABINET Front view Rear view open door without connections cover Battery Unit Monitoring Unit (MU) Battery Switch (SWBATT) Power connections area Power Supply Unit (PSU) ‐ 14 ‐ ... -
Page 15: Modular Combo Cabinet (Cbc 130)
(CBC 130) ODULAR OMBO ABINET Front view - open door Front view - open door Power Modules inserted Power Modules extracted and respective blanking plates removed Power Module (PM) Battery Unit Bypass Module (BM) Connectivity Panel (CP) Backplane: Power and communications interface Manual Bypass switch (SWMB) connections between the PM and cabinet Battery Switch (SWBATT) - Page 16 Rear view Rear view without rear panel without connections cover Auxiliary Signal Board (ASB) Connections cover Relay Slot Power connections area ‐ 16 ‐ ...
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Page 17: Connectivity Panel (Cp)
(CP) ONNECTIVITY ANEL Please unscrew the fastening knobs and remove the protection cover to access the components of the CP. Main Communication Unit (MCU) Monitoring Unit (MU) Communication Slots housing Power Supply Unit (PSU) expansion cards. A network connection port is located on one side of the The connection ports (SA ports) are reserved for display to enable the remote operation of the system. -
Page 18: Operating Mode
OPERATING MODE UPS S ODULAR YSTEM Modular UPS Systems are intended to ensure a perfect supply voltage for the equipment connected to it, both with and without a power supply network. Once connected and powered, the system generates an alternating sinusoidal voltage, with stable amplitude and frequency, regardless of surges and/or variations affecting the electrical supply. -
Page 19: Manual Bypass Mode
ANUAL YPASS CAUTION: The SWMB disconnection switch installed in the Modular UPS Cabinet is not a maintenance bypass switch, therefore, there are dangerous voltages within the Cabinet, even if this disconnection switch is closed. CAUTION: Contact a service centre should any malfunctions be detected. Maintenance can be carried out only by skilled staff authorised by the manufacturer. - Page 20 The wiring diagram of the Modular UPS Power Cabinet is provided below. ‐ 20 ‐ ...
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Page 21: Modular Battery Cabinet
ODULAR ATTERY ABINET The Modular Battery Cabinet consists of 9 shelves, each of which may contain 4 Battery Units (BU). The BU contains 10 off 12V battery packs (ref to “Modules and Units” chapter). The Modular Battery Cabinet has an electronic supervision system which, through voltage and current sampling, is able to measure the condition and any anomaly of each BU. -
Page 22: Modular Ups Combo Cabinet
UPS C ODULAR OMBO ABINET The Modular Combo Cabinet may contain up to 3 Power Modules (PM), 1 Bypass Module (BM) and 5 battery shelves. Each shelf may contain 4 Battery Units (BU). Each BU contains 10 off 12V batteries. Refer to “Modules and Units” chapter. PMs are UPSs connected in parallel in order to increase reliability in the supply of power to the load and the power available at the system output. - Page 23 The wiring diagram of the Modular UPS Combo Cabinet is provided below. ‐ 23 ‐ ...
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Page 24: Cabinet Installation
CABINET INSTALLATION For the installation of the Modular UPS Power Cabinet and the Modular Battery Cabinet please refer to the specific installation manual. MODULES AND UNITS INSTALLATION The cabinet consists of hot-swap modules and units which allow quick maintenance and expandability of the system. The hot- swap parts are: ... -
Page 25: Interface Panel
Handles for inserting and extracting the cabinet Interface panel Holes for fastening the PM to the cabinet using the Switch Lock: rotating switch and mechanical specific screws lock of the PM to the cabinet NTERFACE PANEL Mains operation LED On steady: mains operation with good bypass line and synchronised inverter Slow blinking: mains operation with bad or disabled bypass line and/or non-synchronised inverter Green Battery operation LED... -
Page 26: Insertion / Extraction Procedure
NSERTION EXTRACTION PROCEDURE The following operations must only be performed by skilled and specifically trained service personel. When the PM is not inserted, uncovered parts with dangerous voltage are present on the corresponding backplane. The PM, due to its weight, must be handled by at least two persons. Strictly comply with the instructions as listed below. -
Page 27: Bypass Module (Bm)
EXTRACTION Note: before extracting any PM, please ensure that the remaining PMs are capable of supporting the connected load. To extract the PM from the cabinet, reverse the procedure described above. In brief: Switch off the PM using the display (ref. to “Operative procedures” chapter). Turn the Switch Lock 90 degrees anticlockwise to the open position Wait until the front LEDs are switched off. - Page 28 BACKFEED PROTECTION The BM is equipped with an internal protection system which, if a backfeed is detected, disconnects the bypass line (via a contactor). If activated, the load will remain powered by the PM also during battery operation. PWC300 PWC130 / CBC130 Handles for inserting and extracting the cabinet Interface panel Holes for fastening the BM to the cabinet using the...
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Page 29: Interface Panel
NTERFACE PANEL On steady: Bypass working On steady: Bypass ready Slow blinking: active call with bypass Green unavailable Green On steady: Alarm On steady: Anomaly Slow blinking: Initialize Yellow PORT S Communication ports reserved for service personnel NSERTION EXTRACTION PROCEDURE The following operations must only be performed by skilled and specifically trained service personel. - Page 30 INSERTION 1. If present, remove the protection cover and store it together with the fastening screws. 2. Check that the Switch Lock is in open position (see picture on the right). 3. Carefully insert the BM in the cabinet (requires two persons) and fasten it using the supplied screws, as shown in the picture.
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Page 31: Monitoring Unit (Mu)
(MU) ONITORING Within the Modular UPS Power Cabinet, the Monitoring Unit (MU) monitors the status of the internal and external disconnection switches, the status of the Power Supply Unit and the internal and external temperature values. Within the Battery Cabinet, the MU monitors the Power Supply Unit, the internal temperature values and supervises the status of each Battery Unit. -
Page 32: Power Supply Unit (Psu)
(PSU) OWER UPPLY The Power Supply Unit (PSU) is a low voltage power supply, required for the operation of the electronics assigned to the monitoring of the Cabinet. Within the Modular UPS Power Cabinet the PSU powers the MCU, MU and ASB, while in the Battery Cabinet the PSU powers the MU and the circuit for opening the SWBATT. -
Page 33: Main Communication Unit (Mcu)
(MCU) OMMUNICATION The Main Communication Unit (MCU) monitors the modules and units inserted in the Modular UPS Power Cabinet and also all the other Cabinets within the system. The MCU is equipped with a 7” colour touch screen display which shows in an easy an intuitive way all the operational values and the system status. -
Page 34: Insertion / Extraction Procedure
NSERTION EXTRACTION PROCEDURE The following operations must only be performed by skilled and specifically trained service personel. When the BU is not inserted, uncovered parts with dangerous voltage are present on the corresponding backplane. Never touch the base of the BU near the connector: a dangerous voltage is present. The BU, due to its weight, must be handled by at least two persons. -
Page 35: Battery Maintenance
EXTRACTION PRIOR TO THE EXTRACTION OF A BU ENSURE THAT THE SYSTEM IS NOT ON BATTERY MODE! NOTE: when a BU is replaced, you must replace the other BU within the same A or B string. To extract the BU from the cabinet, reverse the procedure described above. In brief: Ensure that the SYSTEM IS NOT ON BATTERY MODE If present, remove the locking bracket and store it together with the fastening screws. -
Page 36: Display
DISPLAY VERVIEW Each Modular UPS Cabinet is equipped with a touch screen display, through which it is possible to: display the system / cabinet / module status; activate switch on / switch off / battery test / bypass operation commands; ... -
Page 37: Icons And Symbols
CONS AND SYMBOLS System input mains status % Battery charge gauge System output status % Load gauge phase 1 System automatic static bypass status % Load gauge phase 2 System battery status % Load gauge phase 3 Redundancy bar (see paragraph “Load System status level and redundancy system status”) In general, the colour and the shape of the icons provide instant information to the status of the system. - Page 38 NORMAL ANOMALY- FAULT LOCK COMM LOST PM STATUS OPERATION WARNING STAND-BY PRECHARGE STARTING - CALIBRATION WAIT VBAT READY LOAD ON INVERTER BATTERY WORKING LOAD ON BYPASS ENERGY SAVING LOCKED COMMUNCATION LOST NORMAL ANOMALY- MU STATUS FAULT COMM LOST OPERATION WARNING PRESENT COMMUNCATION LOST NORMAL...
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Page 39: Load Level And Redundancy System Status
OAD LEVEL AND REDUNDANCY SYSTEM STATUS The Multi Power display home page provides a graphic bar showing the current load level and the system redundancy Load level: The bar is a comprehensive representation of the number of PMs configured including their status in function of load level, and operational condition, as below shown: PM configured and necessary to PM configured but not necessary... -
Page 40: Active Text Areas
CTIVE TEXT AREAS System Status: area of the display reserved for the description of the system status. Cabinet Status: area of the display reserved for the description of the cabinet status. Power Module Status: area of the display reserved for the description of the module status. -
Page 41: Sliding Switch Status
LIDING SWITCH STATUS UNAVAILABLE TEMPORARILY UNAVAILABLE PARTIALLY TURNED ON TEMPORARILY UNAVAILABLE (SOME “OFF” – SOME “ON”) OFF - LOCK STATUS TEMPORARILY UNAVAILABLE ON – LOCK STATUS TEMPORARILY UNAVAILABLE YSTEM STATUS DISPLAY EGEND OF THE USED SYMBOLS If present, it highlights the main elements which TOUCH can be selected from the screen. -
Page 42: System " Page
“S ” YSTEM PAGE The home page provides a schematic view of the overall operating condition of the system. It is possible to interact with the system and see its different parameters through the icons. Depending on the current state of the system this page may assume different appearances as shown in the examples below. Load on INVERTER (normal operation) BATTERY working Load on BYPASS... - Page 43 Load on BYPASS (MANUAL BYPASS ACTIVE) System with redundancy alarm signal System with EPO (Emergency Power Off) active KEY ICONS: When the load is powered by the bypass line, the bar graph has a dashed appearance. In this condition the bar indicates the load level and the system redundancy when the operation of the inverter is restored.
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Page 44: System Measurements
YSTEM MEASUREMENTS The specific pages which display the status and the main electrical values of the system can be accessed through the icons. This displays the status and the electrical parameters relating to the system input. ‐ 44 ‐ ... - Page 45 This displays the status and the electrical parameters relating to the system batteries. If there is an anomaly related to the configured batteries (due to a BUA removal or the opening of the battery disconnectors), a bar will be displayed that shows the amount of residual Ah compared to the total configured Ah.
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Page 46: Ystem Status Page
“S ” YSTEM TATUS PAGE The page shown below may contain up to four TABs depending on the configuration of the system. The first TAB represents the total number of Power or Combo cabinets which are present within the system; by pressing each of the related icons (A, B, C, D) all details in relation to each of the cabinets can be monitored (“Cabinet”... - Page 47 If for any reason an anomaly occurs within any of the cabinets, the related TAB will highlight the failure; for example, if a PM fails the overall representative icon will change as shown below: ‐ 47 ‐ ...
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Page 48: Global System Information
LOBAL SYSTEM INFORMATION This page displays a series of General information about the system. Expand the drop-down menu on the Home page and touch the following icon: Name, firmware version, and network configuration of the entire system [Sys] Overall system parameters set by the user [Set] ‐ 48 ‐ ... -
Page 49: Cabinet
Firmware versions of individual modules and Battery Cabinet [FW] Serial numbers of individual modules and Battery Cabinet [SN] NOTE: The serial numbers and firmware versions of non-communicating elements are shown with an asterisk and in italics. “C ” P ABINET The "Cabinet"... - Page 50 Power Cabinet 130 Combo Cabinet 130 Battery Cabinet By operating the left Tab menu, it is possible to display the electrical values of the cabinet related to the input, the batteries, the bypass line and the output. The detailed page of the measured electrical values of the specific module selected can be displayed by touching the relevant module.
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Page 51: Power Module
“P ” P OWER ODULE This page displays the main electrical values of the selected module. By operating the left Tab menu, it is possible to display the input, battery, bypass line and output electric values measured in the module. ‐ 51 ‐ ... -
Page 52: Bypass Module
“B ” P YPASS ODULE The frequency and voltage of each phase are displayed on the input values page. The bypass voltages and currents are displayed in the output values page. During inverter mode operation, bypass currents are always zero, while the voltages on the bypass output will be visible. Alternatively, during normal bypass operation and in presence of a load, the bypass current values will reflect the load levels applied. -
Page 53: Monitoring Unit
“M ” P ONITORING The Switches Status, the Sensor Status and the Battery Status (only for Combo Cabinet or Battery Cabinet) can be viewed in this page. SWBYP = Bypass Switch (external); SWIN = Input Switch (external); SWBATT_EXT = Battery Switch (external);... - Page 54 Combo Cabinet ‐ 54 ‐ ...
- Page 55 Battery Cabinet ‐ 55 ‐ ...
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Page 56: Unit
“B ” P ATTERY RRAY This page displays the status and main electrical values of the selected Battery Unit Array (BUA). CCESS LEVEL SELECTION This page enables the selection of the privilege level for the access to the menus by the user. A safety password may be requested, based on the selected level. -
Page 57: Commands
OMMANDS CCESS TO THE OMMAND ANEL The “Power User” access level is required for accessing the Command Panel. From this page it is possible to activate switch on/off commands for the system or for the individual module. It is also possible to perform a Battery test and transfer the power cabinet to static bypass operation; the latter two actions are available only at system level. - Page 58 If one or more PMs are not ready, a warning message will be shown. Progress bar during a system start-up sequence. Operate the sliding switch from I to O to switch the system off. ‐ 58 ‐ ...
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Page 59: Battery Test Command
ATTERY EST COMMAND Operate the sliding switch from O to I to execute the battery test. The progress bar shows the progress of the battery test. ODULE N COMMAND Select the Power Module on which you want to operate. Operate the sliding switch from O to I or from I to O to switch the single Power Module on/off. ‐ 59 ‐ ... -
Page 60: Commands For Displaying And Exporting Data
OMMANDS FOR DISPLAYING AND EXPORTING DATA From this page you can view the system event log file or export it for analysis by the authorised service personel. To view the event log file: Tap the “View system event log” icon. By setting the start and end dates you can view the events stored during a certain period. To export the full log files (events, data, configuration) onto a USB: Insert a USB memory key into the USB port on the side of the Main Communication Unit. -
Page 61: Emergency Off Command
MERGENCY OMMAND When there is an EPO condition, if you enter the Command Panel, a window will appear that displays the EPO condition. To continue you must remove the EPO using the slide command. AIN SETUP PAGE The “Power User” access level is required for accessing the Main Setup. Language configuration. -
Page 62: Language Configuration
ANGUAGE CONFIGURATION Enables the language configuration of the system menus. YSTEM CLOCK SETTING These pages enable the user to configure the date, the time and the time zone of the system. LOCK SYNCHRONIZATION SETTINGS It is possible to make the system regularly synchronise its system clock with the clock of a local server. Specify the name of the NTP server and the update frequency as required. -
Page 63: Scheduled Operation Setup
CHEDULED OPERATION SETUP SCHEDULING ATTERY TEST This page enables the configuration of the scheduling for the automatic battery tests. You can also program for a battery test log email to be sent. It will always be sent at 00:00 (every day or every week, depending on your choice). -
Page 64: E- Mail Configuration
MAIL CONFIGURATION These pages enable the configuration of the SMTP transfer protocol (server name, domain, port, name and e-mail address of the sender, cryptography level). To change the fields, just touch the related text boxes and type the data using the touch keyboard. The Tab menu on the left enables the user to move through the pages dedicated to the configuration of the e-mail services. -
Page 65: Network Settings
ETWORK SETTINGS These pages enable the configuration of the network connection. Hostname Is the system identification name Tcp/Ip protocol Enables the selection of the protocol settings UDP, HTTP Enables the configuration of a password for the related ports. ‐ 65 ‐ ... -
Page 66: General System Settings
ENERAL SYSTEM SETTINGS YSTEM LABEL This page enables the configuration - in the specific text boxes - the system name, its location and the contact person. ASSWORD SETTING AND CHANGE Touch the user icon matching the access level for which it is intended to set or change the password and type/change the password. -
Page 67: Display Settings
ISPLAY SETTINGS This page enables: define the inactivity period after which the Home page is displayed; activate the buzzer. Note: The touch screen keyboard beep is separate and it is not possible to enable/disable this. UZZER The UPS status and any anomalies are reported by a buzzer, which emits a modulated sound according to the various UPS operating conditions. -
Page 68: Accessories And Remote Communication
PORT TANDARD MPW communicate with a proprietary UDP protocol to operate with PowerShield3 software, available from www.riello-ups.com. This propriety software enables the user to monitor the entire UPS System including all status and measurements. It also enables the user to organize and priorities server shut down. - Page 69 The registers definition is available from www.riello-ups.com. Note: Unlike other Riello UPS series once the Netman 204 is fitted within the MPW the status and measurements via HTTP and SMTP protocols are no longer available. If required these can be obtained via the embedded Ethernet port.
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Page 70: Operative Procedures
OPERATIVE PROCEDURES Before any attempt to put the system online it is mandatory to check the power supply and connections (PHASE, NEUTRAL, BATTERY). Refer to the Installation Manual. YSTEM N COMMAND Operations to be performed in order to Switch On the MPW. The MPW can be switched to “Normal Operation”... - Page 71 B. SYSTEM ON: VIA STATIC BYPASS COMMAND Switch on the Mains and Bypass Input lines. The system will turn in “Stand By” (The Leds on PSU1 and PSU2 will be lit). Verify the Mains and Bypass input voltages on the “System Status” page. ...
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Page 72: Switching The System To Manual Bypass
WITCHING THE YSTEM TO ANUAL YPASS Operation to be performed in order to switch the MPW to “Manual Bypass” (in system with only one cabinet): NOTE: if the ByPass line is not present, the manual bypass operation may cut off power to the load. With the SWMB switch closed the bypass input line supplies the load directly. -
Page 73: Pm Replacement
REPLACEMENT The following operations can only be performed by skilled and specifically trained service personnel. Refer to the Insertion/Extraction procedure Possible scenarios: Replacement of a working PM when redundancy is available. Use procedure “A”. Replacement of a Switched off PM or of a faulty PM (i.e. not supplying the load). Use procedure “A” (where applicable) Replacement of a working PM when redundancy is not available. -
Page 74: Bm Replacement
REPLACEMENT The following operations can only be performed by skilled and specifically trained service personnel. Refer to the Insertion/Extraction procedure Operation to be performed in order to replace a BM during “Online Mode” status without interrupting power to the load: ... -
Page 75: Status Messages / Alarm Codes
STATUS MESSAGES / ALARM CODES SYSTEM MPW STATUS MESSAGES Comm Lost Minor PMs LOCKED Critical BYPASS BACKFEED Critical BMs LOCK - OUTPUT OVERLOAD BMs LOCK - BOARDS LINK FAIL BMs LOCKED OVERLOAD Major BYPASS NOT AVAILABLE Major BMs FAULT Major LOST REDUNDANCY Major POWER SUPPLY PSU1 FAIL... -
Page 76: Power Module
OWER ODULE PM STATUS MESSAGES PM NOT PRESENT Minor PRECHARGE STAND-BY STARTING LOAD ON BYPASS Minor LOAD ON INVERTER BATTERY WORKING Major WAIT VBAT READY ECONOMY MODE Informative READY TO START LOCK - LOAD OFF Critical LOCK - LOAD ON BYPASS Critical LOCK - STAND-BY Critical... - Page 77 PM ALARM CODES [A13] BYPASS VOLT. ABNORMAL L1 [A14] BYPASS VOLT. ABNORMAL L2 [A15] BYPASS VOLT. ABNORMAL L3 [A16] BYPASS FREQ. ABNORMAL BYPASS VOLTAGE FAIL [A18] [A19] OUT. PEAK OVERCURRENT L1 [A20] OUT. PEAK OVERCURRENT L2 [A21] OUT. PEAK OVERCURRENT L3 [A22] LOAD >...
- Page 78 PM ALARM CODES [F41] (-) BATTERY FUSE BROKEN [F42] BATTERY FUSE1 BROKEN [F43] BATTERY FUSE2 BROKEN [F44] BATTERY FUSE3 BROKEN PARALLEL LINK OPEN [F45] [F46] PARAL. R_BYP. LINE FAULT [F47] PARAL. SYNC. LINE FAULT LOCK [L01] AUXILIARY POWER FAIL [L02] BOARDS LINK FAIL [L03] INP.FUSE/CONTACT FAIL L1...
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Page 79: Bypass Module
YPASS ODULE BM STATUS MESSAGES BM NOT PRESENT Minor INITIALIZE READY LOAD ON BYPASS Minor BACKFEED LOCK Critical LOCKED BYPASS NOT AVAILABLE BM ALARM CODES COMMAND [C06] EMERGENCY OFF COMMAND [C08] BYPASS COMMAND ACTIVE WARNING [W89] BM WARNING ANOMALY BYPASS UNDERVOLTAGE [A86] [A89] BM ANOMALY... -
Page 80: Monitoring Unit
ONITORING MU STATUS MESSAGES MU NOT PRESENT Minor FAULT Major ANOMALY WARNING NORMAL OPERATION MU ALARM CODES COMMAND [C05] MANUAL BYPASS COMMAND [C06] EMERGENCY OFF COMMAND WARNING [W61] HIGH HUMIDITY ANOMALY [A61] BATTERY UNIT ANOMALY [A62] Major BATTERY NOT PRESENT [A63] Major BATTERY SWITCH OPEN... -
Page 81: Technical Data Table
TECHNICAL DATA TABLE MPW - from 25/42 to 294 kW INPUT Voltage [V] 380-400-415V AC 3 phase plus neutral Voltage tolerance [V] from 240 to 480 Frequency tolerance [Hz] 40-72 Power factor THDI [%] < 2 BYPASS Nominal power [kW] 126/252 (depending on the type of Cabinet) Nominal voltage [V] 380-400-415V AC 3 phase plus neutral...