Safety Check-Out; Engine And Transmission; Road Test Inspection - Suzuki LT-Z250K4 Setup Manual

SAFETY CHECK OUT
!
After completion of the setting-up the vehicle
all the following items should be dou-
ble-checked to confirm that the operation and
function of the vehicle are satisfactory. Now,
setting-up the vehicle and pre-delivery inspec-
tion have been completed and the vehicle can
be passed to the customer.

ENGINE AND TRANSMISSION

ITEM MEASURE
Engine oil Check/Refill
Fuel tank Drain/Fill
Throttle cable Check/Adjust
Choke cable Check/Adjust
Reverse lock
Check/Adjust
release cable
Idle r/min Check/Adjust
Exhaust system Leakage
Fuel system
Circlip/Leakage
connection
Final gear oil Check/Fill
CHASSIS
ITEM MEASURE
Disc brake (Front) Clean/Fluid level
Rear/Parking brake
Check/Adjust
lever
Rear brake pedal Check/Adjust
All necessary
Oiling points
points
Battery Filling electrolyte
Wiring and cable Routing/Operation
Wiring connectors Clean/Tight
Front suspension Operation
Rear suspension Operation
Tighten all nuts Torque those listed
and bolts in this manual
Cotter pins and
Fasteners, Check
circlip
Inspect/Wash and
Paint and chrome
polish
Warning label
Select/Stick
(For E-19 market)
Up to 110 kg
Light
Taillight/Brake light
Headlight high/low beam
SPECIFICATIONS
Instrument Lights
2 200 ml
Reverse indicator light
(2.3/1.9 US/lmp qt)
Neutral indicator light
10.6 L
Switch Operations
(2.8/2.3 US/lmp gal)
Ignition switch
3.0–5.0 mm
Dimmer switch
(0.12–0.20 in)
Engine stop switch
0.5–1.0 mm
Starter button
(0.02–0.04 in)
Stop lamp switch
1.0–2.0 mm
(0.04–0.08 in)
Brake switch
1 400–1 600 r/min
190 ml
Engine
(6.4/6.7 US/lmp oz)
Transmission
Drive shaft
Gearshift lever
SPECIFICATIONS
Reverse selection knob
Brake
Steering
3–5 mm (0.1–0.2 in)
Suspension
Play:
Control cables
20–30 mm
Leakage
(0.8–1.2 in)
Position 2
Appropriate
language
48
COLD INFLATION TIRE PRESSURE
TIRE PRESSURE
LOAD
FRONT
30 kPa
2
0.30 kg/cm
243 lbs
4.4 psi
ELECTRICALS
ITEM

ROAD TEST INSPECTION

ITEM
REAR
25 kPa
2
0.25 kg/cm
3.6 psi
CHECK FOR
Lighting/Adjust
Lighting
Operation
CHECK FOR
Starting/Acceleration/
Smoothness/Noise
Operation/Noise
Smoothness/Noise
Operation
Operation
Front/Rear, Operation/Noise
Stability
Operation
Operation/Proper return
Fuel/Oil/Exhaust