Vollrath Stoelting CC Series Operator's Manual
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Vollrath Stoelting CC Series Operator's Manual

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A VOLLRATH® DIVISION
CC Model Machines
OPERATORS MANUAL
Manual No. 513642
Rev.4

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Summary of Contents for Vollrath Stoelting CC Series

  • Page 1 A VOLLRATH® DIVISION CC Model Machines OPERATORS MANUAL Manual No. 513642 Rev.4...
  • Page 3 Stoelting White Glove Service. For warranty information, visit stoeltingfoodservice.com Stoelting Foodservice Equipment White Glove Service Network 502 Highway 67 Phone: 888.319.9549 Kiel, WI 53042-1600 A VOLLRATH® DIVISION U.S.A. © 2019 Stoelting stoeltingfoodservice.com...
  • Page 4 A Few Words About Safety Safety Information Safety Alert Symbol: Read and understand the entire manual before This symbol Indicates danger, warning or caution. operating or maintaining Stoelting equipment. Attention is required in order to avoid serious personal injury. The message that follows the symbol contains This manual provides the operator with information important information about safety.

  • Page 5: Table Of Contents

    TABLE OF CONTENTS Section Description Page Description and Specifi cations Description........................1 Specifi cations ........................2 International Electrical Specifi cations ...............5 Installation Instructions Safety Precautions ......................7 Receiving the Custard Machine .................7 Machine Installation.......................7 Running Line Sets ........................7 Running Electrical Connections ....................8 Plumbing Connections......................8 Receiving and Installing Remote Condensing Units ............9 Setting in Place and Making Machine Connections ............9 Running Product and Setting Pressures ................10...

  • Page 7: Description And Specifications

    SECTION 1 DESCRIPTION AND SPECIFICATIONS DESCRIPTION The CC series machines are continuous fl ow custard ma- chines. They are equipped with fully automatic controls to provide a uniform product and feature Quick-Freeze tech- nology. This manual is designed to assist qualifi ed service personnel and operators in the installation, operation and maintenance of the CC series frozen custard machines.

  • Page 8: Specifications

    SPECIFICATIONS CC202A Air Cooled Remote CC202A Water Cooled Dimensions Machine with crate Machine with crate width 25-1/2’’ (64,8 cm) 48’’ (121,9 cm) 25-1/2’’ (64,8 cm) 48’’ (121,9 cm) height 61-7/8’’ (157,2 cm) 68’’ (172,7 cm) 61-7/8’’ (157,2 cm) 68’’ (172,7 cm) depth 47-1/8’’...
  • Page 9 CC404A Dimensions Machine with crate width 42-1/2’’ (108,0 cm) 50’’ (127,0 cm) height 61-7/8’’ (157,2 cm) 67’’ (170,2 cm) depth 47-1/8’’ (119,7 cm) 60’’ (152,4 cm) Weight 1276 lbs (578,7 kg) 1346 lbs (610,5 kg) Electrical 3 Phase, 208-240 VAC, 60Hz circuit ampacity 9A minimum (per barrel)
  • Page 10 Figure 1-4 Model CC202 Dimensions Figure 1-5 Model CC404 Dimensions Owner’s Manual #513642 Rev.4 CC Model Machines...

  • Page 11: International Electrical Specifi Cations

    INTERNATIONAL SPECIFICATIONS The table below shows the electrical requirements per barrel. Refer to the tables in Section 1.2 for the remainder of the specifi cations. There is a separate electrical circuit for each barrel. Air Cooled Remote Water Cooled 1 Phase, 200-220 3 Phase, 380-415* 1 Phase, 200-220 3 Phase, 380-415*...
  • Page 12 Owner’s Manual #513642 Rev.4 CC Model Machines...

  • Page 13: Installation Instructions

    SECTION 2 INSTALLATION INSTRUCTIONS SAFETY PRECAUTIONS 2.3 MACHINE INSTALLATION Do not attempt to operate the machine until the safety The following instructions are intended for a qualifi ed precautions and operating instructions in this manual are electrician/refrigeration specialist. Do not attempt these read completely and are thoroughly understood.

  • Page 14: Running Electrical Connections

    Use good piping practices when installing line sets. When connecting power to the machine, run the Seal the ends of the line sets during installation to line under the machine and through the bottom prevent exposure to the atmosphere and foreign of the electrical box.

  • Page 15: Receiving And Installing Remote Condensing Units

    D. RECEIVING AND INSTALLING REMOTE CONDENSING Place the condensing units on 4” x 4” treated UNITS wood or similar material so that the units are not sitting directly on the ground or the roof. Secure NOTE the condensing units to the 4” x 4” using lag The remote condensing units may be sent prior to bolts.

  • Page 16: Running Product And Setting Pressures

    Connect the refrigeration lines from the line sets F. RUNNING PRODUCT AND SETTING PRESSURES to the machine. Access the machine from the left FOR THE CUSTARD MACHINE or right service panel. The refrigeration system NOTE has a charge of dry nitrogen. Use caution when Complete the Custard Machine Start-Up and Train- connecting the lines.
  • Page 17 After assembling and sanitizing the machine, add custard mix to the hopper. Follow the instructions in the Section 3 to start freezing the custard (run one cylinder at a time to set the pressures). Connect gauges to the suction line and the discharge line. When product starts coming out of the faceplate, locate the low pressure gauge on the front of the machine and set the AXV to 30 psi.
  • Page 18 Owner’s Manual #513642 Rev.4 CC Model Machines...

  • Page 19: Initial Set-Up And Operation

    SECTION 3 INITIAL SET-UP AND OPERATION OPERATOR’S SAFETY PRECAUTIONS 3.2 OPERATING CONTROLS AND INDICATORS SAFE OPERATION IS NO ACCIDENT; observe these rules: Before operating the machine, it is required that the op- erator know the function of each operating control. Refer Know the machine.
  • Page 20 Product Selector Switch Push to Freeze The product selector switch changes the Green LED refrigeration profi le of the right freezing cylinder to allow two diff erent products to be made. Before Amber LED the machine is in ready mode, this switch can be moved to the desired profi...

  • Page 21: Sanitizing

    3.3 SANITIZING Place a bucket under the slide. Pour the sanitizer into the hopper. Sanitizing must be done after the machine is cleaned and just before the hopper is fi lled with mix. Sanitizing the night NOTE before is not eff ective. However, you should always clean A small amount of sanitizer may drain into the the machine and parts after each use.

  • Page 22: Hold Cycle

    Turn the fl ow control knob to the second band Adjust the fl ow control knob until the product for approximately 3 seconds then turn the knob fl ow fi lls the faceplate outlet and is at the desired to “OFF”. texture (Fig.

  • Page 23: Production From Hold

    ITALIAN ICE FREEZE DOWN AND OPERATION Sanitize just prior to use. NOTE Make sure the fl ow control assembly is in place before adding Italian ice and that the fl ow control knob is set to the OFF position. Turn the HOPPER REFRIGERATION switch ON. Fill the hopper with pre-chilled (40°F or 4°C) Italian ice.

  • Page 24: Removing Mix From Machine

    When product starts to collect at the front door, 3.8 REMOVING MIX FROM MACHINE increase the fl ow control knob to the second band. To remove the mix from the machine, refer to the follow- Use the pin cleaning tool to remove product from ing steps.

  • Page 25: Disassembly Of Machine Parts

    Pour 1 (to 1 1/4) gallons of the sanitizer into the hopper. Using a clean sanitized brush, ensure all the surfaces of the hopper have been sanitized. Press the PURGE/CLEAN button twice. The display reads CLEAN Turn the fl ow control knob clockwise to the second band.

  • Page 26: Cleaning The Machine Parts

    Wash the hopper and freezing cylinder with Rotate the auger shaft clockwise and place the sanitized water and the designated long handle next spring and blade on the pins. Continue until brush. Clean the rear seal surfaces on the inside all 12 springs and blades are installed.

  • Page 27: Routine Cleaning

    3.13 ROUTINE CLEANING C. SEMI-ANNUALLY Replace Barrel Parts According To Schedule To remove spilled or dried mix from the machine exterior, wash in the direction of the fi nish grain with warm soapy Follow the Parts Replacement Schedule to keep the freezer water and wipe dry.
  • Page 28 For water-cooled machines that are left in unheated buildings, or buildings subject to freezing, the water must be shut off and disconnected. Disconnect the water inlet fi tting. The fi tting is located at the rear of the machine. Run the compressor for 2 - 3 minutes to open the water valve (the front door must be attached for the compressor to run).

  • Page 29: Troubleshooting

    SECTION 4 TROUBLESHOOTING ERROR CODES Error Code 3 - Run Time When the machine experiences a problem, one of the The Run Time Error (E3) occurs when the following error codes is displayed on the control panel. compressor runs continuously for an extended Each error code directs you to the system location of the period.
  • Page 30 Error Code 5 - Freezing Cylinder Sensor Error Code 12 - Right Hopper Sensor The Freezing Cylinder Sensor Error (E5) indicates The Right Hopper Sensor Error (E12) indicates a a failure of the barrel sensor or if the sensor is out hopper temperature sensor failure.

  • Page 31: Troubleshooting Tables

    4.3 TROUBLESHOOTING TABLES PROBLEM POSSIBLE CAUSE REMEDY Flow is not high enough. Increase the fl ow. Machine needs to run for at least a minute before seeing a change in the Custard is running product. too cold or auger 2 Hopper is low or out of mix. 2 Add Mix blades chatter 3 Flow valve is plugged.
  • Page 32 Owner’s Manual #513642 Rev.4 CC Model Machines...

  • Page 33: Replacement Parts

    SECTION 5 REPLACEMENT PARTS DECALS AND LUBRICATION Part Description Quantity BR-0020 Brush - Tubing (1/2”) BR-0030 Brush - Head (Barrel) BR-0035 Brush - Handle (Barrel) C-1000-25F Decal - Caution 100 Degree C-1000-25I Decal - L.H. Barrel C-1000-25J Decal - Center Barrel C-1000-25K Decal - R.H.

  • Page 34: Auger Shaft And Faceplate Parts

    5.2 AUGER SHAFT AND FACEPLATE PARTS SL-0010 SL-0010 C-2000-51 C-2000-51 2206165 2206165 C-2000-50 C-2000-50 674200 674200 625174 625174 149014 149014 336588 336588 C-4000-20 C-4000-20 482061 482061 NT-0010 NT-0010 NT-0010 NT-0010 2187993 2187993 Part Description Quantity C-2000-50 Spring 12 per barrel C-2000-51 Blade - Standard 11 per barrel...

  • Page 35: Hopper Parts

    HOPPER PARTS 2202054-SV 2202054-SV 2202054-SV 2202055 2202055 2202055 2203313-SV 2203313-SV 754140 754140 2205853 2205853 2187750 2187750 2205854 2205854 2202215 2202215 2205855 2205855 2202356 2202356 2203313-SV 754017 Part Description Quantity 754140 Flow Valve Only 1 per barrel 2187750 Tray - Drain (CC303) 2202054-SV Cover - Rear Hopper w/Handle 1 per barrel...
  • Page 36 Owner’s Manual #513642 Rev.4 CC Model Machines...

This manual is also suitable for:

Stoelting cc303Stoelting cc202aStoelting cc303aStoelting cc404aStoelting cc202

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