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E96-610 ® ® INFI-NET to Computer Interfaces (INICI01/03) Process Control and Automation Solutions from Elsag Bailey Group...
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The information contained in this document is subject to change without notice. Elsag Bailey, its affiliates, employees, and agents, and the authors and contributors to this publication specif- ically disclaim all liabilities and warranties, express and implied (including warranties of merchantability and...
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INICI03 INFI-NET to Computer Interface. This instruction explains INFI-NET to computer interface fea- tures, specifications, and operation. It also includes installa- tion and troubleshooting procedures for each module. ® INFI-NET and INFI 90 are registered trademarks of Elsag Bailey Process Automation. I-E96-610A...
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® List of Effective Pages Total number of pages in this instruction is 94, consisting of the following: Page No. Change Date Preface Original List of Effective Pages Original iii through ix Original 1-1 through 1-8 Original 2-1 through 2-6 Original 3-1 through 3-20 Original...
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® Safety Summary GENERAL Equipment Environment WARNINGS All components, whether in transportation, operation or storage, must be in a noncorrosive environment. Electrical Shock Hazard During Maintenance Disconnect power or take precautions to insure that contact with energized parts is avoided when servicing. Special Handling This module uses electrostatic sensitive devices (ESD).
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Sommaire de Sécurité AVERTISSEMENT Environment de l'Equipement D'ORDRE Nes pas soumettre les composants à une atmosphère corrosive GENERAL lors du transport, de l'entreposage ou l'utilisation. Possibilité de Chocs Électriques Durant l'Entretien Débrancher l'alimentation ou de prende les précautions pour éviter tout contact avec des composants sours tension durant l'entretien.
SECTION 1 - INTRODUCTION OVERVIEW INFI-NET is a unidirectional, high speed serial data highway shared by all INFI 90 nodes. INFI-NET utilizes sophisticated computer interfaces for data exchange. These computer inter- faces use state-of-the-art INFI 90 modules. INTENDED USER Personnel installing, operating, or maintaining the INFI-NET to computer interfaces should read this manual before performing any installation, operation, or maintenance procedures.
INTRODUCTION ® INICI01 RS-232-C INNIS01 INICT01 INFI-NET IEEE488 LOOP (OPTIONAL) COMPUTER INICI03 RS-232-C INNIS01 INICT03 IMMPI01 SCSI COMPUTER T00388A Figure 1-1. INICI01 and INICI03 INFI-NET to Computer Interfaces MODULE DESCRIPTION A description of each module used in the INICI01 and INICI03 INFI-NET to Computer Interfaces follows.
NTMF01 Multi-Function Controller Termination Unit or NIMF01 Multi-Function Controller Termination Module. Power and I/O expander bus connections follow the same connector assignments common to most INFI 90 modules (connector P1 for power, connector P2 for I/O expander bus). INICT03 INFI-NET to Computer Transfer Module...
RS-232-C port on the host computer. Power and I/O expander bus connections follow the same connector assignments common to most INFI 90 modules (connector P1 for power, connector P2 for I/O expander bus). IMMPI01 Multi-Function Processor Interface Module...
Contains a maintenance schedule for the modules. Repair/Replacement Explains how to replace the modules. Procedures Support Services Explains the customer training Bailey Controls Company pro- vides and information about ordering replacement parts. Appendices Provides information on termination unit and module configu- ration.
A point of interconnection to a network. NVRAM Nonvolatile random access memory. Retains stored information when power is removed. Termination Module Provides input/output connection between plant equipment and the INFI 90/ Net- ® work 90 modules. Termination Unit Provides input/output connection between plant equipment and the INFI 90/ Net- work 90 modules.
IMMPI01 Communication Ports Two RS-232-C and one SCSI Power Requirements +5 VDC @ 415 mA; 2.08 W typical Mounting Occupies one slot in a standard INFI 90 module mounting unit INNIS01 Memory 208 kbytes RAM 64 kbytes ROM SPECIFICATIONS I-E96-610A...
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62,500 nodes in the system; 250 nodes on a loop. Any combination of PCU, MCS, OIS, or ICI interfaces. Communication Rates 2 Mbaud or 10 Mbaud Mounting Occupies one slot in standard INFI 90 module mounting unit. INICT01 Ports Two full duplex serial EIA standard RS-232-C Memory...
SECTION 2 - DESCRIPTION AND OPERATION INTRODUCTION INFI-NET is a unidirectional, high-speed serial data highway that can be used by all INFI 90 modules. The INNIS01 Network Interface Slave Module (NIS) and the INICT01 INFI-NET to Computer Transfer Module make up the INICI01 INFI-NET to Computer Interface.
DESCRIPTION AND OPERATION ® sends this message to other INFI-NET nodes. This process reduces the number of transmissions required, and adjusts the message size for maximum INFI-NET loop efficiency. Exception reports can have data values in the following for- mats: Boolean, analog, digital and status report. Exception reports are time stamped to reflect their processing sequence.
DESCRIPTION AND OPERATION information field contains the message data. It can consist of multiple messages and vary in size to a maximum of 1,500 bytes. The control field contains time of origination, sequence, source, size, circulation count, message type, destinations, and checksum value.
Thus, it directs all interaction between the host computer and the INFI-NET system. The ICT module receives data from INFI 90 modules and then sorts, organizes, and stores it in its database. The NIS module receives frames from the INFI-NET system and passes them on to the ICT module for processing.
Thus, it directs all interaction between the host computer and the INFI-NET system. The ICT module receives data from INFI 90 modules and then sorts, organizes and stores the data in a database. The NIS module receives frames from the INFI-NET system and passes them on to the ICT module for processing.
The host computer is able to handle analog and dig- ital process requirements such as changing setpoints and con- trol outputs, supplying data values to INFI 90 module blocks as exception reports, controlling and setting digital remote switches and constants.
SPECIAL HANDLING Observe these steps when handling electronic circuitry: NOTE: Always use Bailey Controls field static kit (part number 1948385_1 - consisting of two wrist straps, ground cord assembly, alligator clip, and static dissipating work surface) when working with the modules.
® UNPACKING AND INSPECTION 1. Examine the hardware immediately for shipping damage. 2. Notify the nearest Bailey Controls sales office of any such damage. 3. File a claim for any damage with the transportation com- pany that handled the shipment.
INSTALLATION DIPSWITCH SW1 - NODE ADDRESS This dipswitch sets the node address. Valid node addresses are one through 250. Refer to Table 3-1. Pole one is the MSB bit with a binary weight of 128. Pole eight is the LSB bit with a binary weight of one.
Set pole one to zero for all other node types. Pole two enables or disables ROM checksumming. Bailey recommends that the NIS be installed with checksum- ming enabled to take full advantage of the on-board diagnos- tics.
INSTALLATION displays using the group A and B faceplate LEDs. Table lists the event counters. Table lists the error counters. Record the dipswitch SW4 settings in the space provided. Counter 0A keeps track of the number of multicast messages Example of Counter Usage received excluding those originated.
INSTALLATION ® Table 3-5. INNIS01 Module Event Counters (continued) Dipswitch Position (Binary Value) Hexadecimal Description Value 4 5 6 7 8 (16) (8) (4) (2) (1) 1 0 1 0 1 Number of messages put into the receive buffer and retained. 1 0 1 1 0 Number of bytes originated by this node (including retries).
INSTALLATION must match the communication rate set by poles seven and eight of dipswitch SW3. Figure shows which pins to jumper for various loop modes. This figure shows placement of the pins when looking at the top of the NIS circuit board with the faceplate on the left.
INSTALLATION ® Disconnect power before installing dipshunts on the module WARNING mounting unit backplane. Failure to do so will result in contact with cabinet areas that could cause severe or fatal shock. Interrompez l'alimentation avant d'installer des dipshunts sur le fond de panier du châssis de montage des modules. Sinon, AVERTISSEMENT tout contact avec cette zone entraîne des risques d'électrocu- tion sérieuse ou fatale.
INSTALLATION Dipswitch Settings The INICT01 module consists of two circuit boards (a memory circuit board and a CPU circuit board). The memory board has no user-configurable operating options. The CPU circuit board has three dipswitches that set the module operating character- istics.
INSTALLATION ® Table 3-7. INICT01 Module Dipswitch U72 Settings (continued) User Pole Setting Function Setting Port 1 utility option. Port 1 option serial port to host computer. Modem password protection enabled. Modem password protection disabled. Port addressing mode enabled. Port addressing mode disabled. Checksumming option enabled.
NOTE: 0 = CLOSED (ON), 1 = OPEN (OFF). DIPSWITCH U75 - DIAGNOSTICS Dipswitch U75 enables computer interface diagnostic func- tions that are meaningful to qualified Bailey Controls Company service personnel only. All poles on dipswitch U75 must be closed for normal operation. Table shows the dipswitch set- tings.
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INSTALLATION ® Disconnect power before installing dipshunts on the module WARNING mounting unit backplane. Failure to do so will result in contact with cabinet areas that could cause severe or fatal shock. Interrompez l'alimentation avant d'installer des dipshunts sur le fond de panier du châssis de montage des modules. Sinon, AVERTISSEMENT tout contact avec cette zone entraîne des risques d'lectrocu- tion sérieuse ou fatale.
Early Network 90 systems applied -30 VDC to pins 3 and 4 of the module connector P1. This voltage is not required for INFI 90 mod- ules. In INFI 90 systems, pin 4 is used for the Controlway bus. If your system contains modules that require -30 VDC, set jumper J5 to the 30 VDC position.
NOTE: 0 = CLOSED (ON), 1 = OPEN (OFF). DIPSWITCH SW2 - DIAGNOSTICS Dipswitch SW2 enables computer interface diagnostics that are meaningful to qualified Bailey Controls Company service personnel only. All poles on dipswitch SW2 must be closed for normal operation. Table 3-11 shows the dipswitch settings.
INSTALLATION ® Table 3-13. INICT03 Module Dipswitch SW4 Settings User Pole Setting Function Setting ROM checksumming disabled. ROM checksumming enabled. Ports 0 and 1 data characteristics. 8 data bits, 1 stop bit, no parity 8 data bits, 1 stop bit, even parity 8 data bits, 1 stop bit, odd parity 8 data bits, 2 stop bits, no parity Port 1 utility option.
NOTES: Shaded areas designate normal operating positions. 1. This feature is used by Bailey Controls service personnel only. The jumper J1 setting does not affect the module during normal operation. 2. Defines the type of SRAM memory. Jumper J2 must be set to 4 - 3 for the current release.
INSTALLATION ® JUMPER SETTINGS The MPI module has two sets of jumpers that select handshake signal types: request to send (RTS) or clear to send (CTS). These signals leave the module through a cable connection to multi-function processor termination unit multi-function processor termination module.
INSTALLATION RTSB (+) RTSB/DIGOUT 2 (+) DUART P3-29 DIGOUT 2 (+) DUART RTSB (-) RTSB/DIGOUT 2 (-) DUART P3-14 DIGOUT 2 (-) DUART FOR RTSB HANDSHAKE TP25209A Figure 3-7. IMMPI01 Module Jumper J2 Settings INICT03 AND IMMPI01 MODULE INSTALLATION If the INICT03 and IMMPI01 modules are properly configured, they are ready to be installed in the module mounting unit.
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INSTALLATION ® 3. Connect the other end of the cable to connector P6 on the MPI module (see Figure 3-5). Disconnect power before installing dipshunts on the module WARNING mounting unit backplane. Failure to do so will result in contact with cabinet areas that could cause severe or fatal shock.
SECTION 4 - OPERATING PROCEDURES INTRODUCTION After completing the configuration and installation steps detailed in Section 3, the INFI-NET to computer interface mod- ules are ready to be put into operation. This section provides the necessary information for daily operation of the INFI-NET to computer interface modules.
OPERATING PROCEDURES ® INNIS01 GROUP A LEDS GROUP B LEDS T00270A Figure 4-1. INNIS01 Module Faceplate LEDs Stop pushbutton. • Two memory status LEDs. • Eight CPU LEDs. • Reset pushbutton. • Status LED The status LED is a two color (red and green) LED that displays the operating status of the ICT module.
Troubleshooting the INICI01 and INICI03 INFI-NET to Com- puter Interfaces is limited to viewing the contents of the error counters and the module status report from any INFI 90 opera- tor interface. Refer to the instruction for your specific computer interface for information on module status reports.
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TROUBLESHOOTING ® INICT01 AND INICT03 MODULE ERROR CODES If errors occur while the ICT module is operating, the status LED turns red and the CPU LEDs on the ICT module faceplate display error codes. Table lists the ICT module error codes and associated corrective action.
TROUBLESHOOTING Table 5-3. INNIS01 Module Edge Connector P1 Pin Assignments Signal Signal +5 VDC +5 VDC Unused Unused Common Common +15 VDC -15 VDC Power fail interrupt Power fail interrupt Unused Unused Table 5-4. INNIS01 Module Edge Connector P2 Pin Assignments Signal Signal Data bit 1...
TROUBLESHOOTING ® Table 5-6. INICT01 Module Edge Connector P1 Pin Assignment Signal Signal +5 VDC +5 VDC Unused Controlway B Common Common Unused Unused Power fail interrupt Power fail interrupt Controlway A/module bus Unused Table 5-7. INICT01 Module Edge Connector P2 Pin Assignments Signal Signal...
TROUBLESHOOTING Table 5-9. INICT03 Module Edge Connector P1 Pin Assignment Signal Signal +5 VDC +5 VDC Power supply status Controlway B Common Common Unused -15 VDC Power fail interrupt Power fail interrupt Controlway A/module bus Unused Table 5-10. INICT03 Module Edge Connector P2 Pin Assignments Signal Signal...
TROUBLESHOOTING ® Table 5-12. IMMPI01 Module Edge Connector P1 Pin Assignment Signal Signal +5 VDC +5 VDC Unused Unused Common Common Unused Unused Unused Unused Unused Unused Table 5-13. IMMPI01 Module Edge Connector P3 Pin Assignments Signal Signal SAC/DCS link A (-) SAC/DCS link A (+) SAC/DCS link B (-) SAC/DCS link B (+)
OPERATING PROCEDURES INICT01 STATUS LED STOP RESET PUSHBUTTON T00386A Figure 4-2. INICT01 Module Faceplate LEDs and Controls Table 4-1. INICT01 Module Status LED States LED State Description No power to the ICT module. Solid Green The ICT module is in execute mode. Solid Red The ICT module diagnostics detect a hardware failure or configuration problem.
OPERATING PROCEDURES ® INICT03 INFI-NET TO COMPUTER TRANSFER MODULE LEDS AND CONTROLS The faceplate of the INICT03 module has the following compo- nents (see Figure 4-3): Status LED. • 16 CPU LEDs. • Stop/reset pushbutton. • INICT03 RED/GREEN STATUS LED GROUP A LEDS GROUP B LEDS STOP/RESET...
OPERATING PROCEDURES CPU LEDs There are two groups of eight CPU LEDs. Group A LEDs dis- play a moving pattern to indicate the module is functioning. Group B LEDs, during normal operation, keep count of the commands and replies that pass through the INICT03 module. If an error occurs, these LEDs display an error code and the status LED turns red.
OPERATING PROCEDURES ® Hardware Checks The INICT01 and INICT03 modules do the following hardware checks: Error Detection and (INICT01 module only) Detects single bit and double bit errors Correction in the dynamic RAM memory. Corrects single bit errors but halts ICT module operation on double bit errors. Detecting an illegal address generates a bus error and the ICT Illegal Address Detection module halts operation.
OPERATING PROCEDURES The CPU LEDs on the ICT module will display the count of commands and replies that were sent and received. The NIS module should then go on-line and the computer interface will be able to communicate to INFI-NET nodes. The utilities menu will appear again.
OPERATING PROCEDURES ® CD 13 0A 00 1D 0D RS 00 CS 1B 1B 00 4D 0D RS 00 Figure 4-7. RESTART and DEMAND MODULE STATUS Commands and Replies Answering Y to the prompt causes the TIME Utilities menu to be displayed.
OPERATING PROCEDURES TIME Utilities 0—>Read Time 1—>Read Absolute Time 2—>Display Clock 3—>Set Absolute Time 4—>Set Wall Time 5—>Set Loop Time 6—>Convert Time Stamp to Date and Time Q—>Quit (to main menu) Select option: Figure 4-8. Example Time Utilities Menu REAL2 = D2 00 REAL3 = 02 80 00 REAL4 = 3F 80 00 00 REAL8 = 3F F0 00 00 00 00 00 00...
ICT module NVRAM upon a fatal error (the ICT module status LED will be red). This data can be used by qualified Bailey Controls Company personnel to determine the cause of a module failure.
éclaboussures qui risquent d'atteindre les yeux. The reliability of any stand-alone product or control system is affected by the maintenance of the equipment. Bailey Controls recommends that all equipment users practice a preventive maintenance program that will keep the equipment operating at an optimum level.
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MAINTENANCE ® for tasks that require further explanation are covered under PREVENTIVE MAINTENANCE PROCEDURES. NOTE: The preventive maintenance schedule is for general pur- poses only. Your application may require special attention. Table 6-1. Preventive Maintenance Schedule Task Frequency Check cabinet air filters. Clean or replace them as necessary. Check the air filter more fre- 3 months quently in excessively dirty environments.
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MAINTENANCE Do all cleaning and handling of the printed circuit boards at static safe work stations. Always observe the steps under SPE- CIAL HANDLING in Section 3 of this instruction when han- dling printed circuit boards. GENERAL CLEANING AND WASHING If the printed circuit board needs minor cleaning: Remove dust and residue from the printed circuit board sur- face using clean, dry, filtered compressed air or an antistatic...
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MAINTENANCE ® Checking Connections Check all signal wiring, power and ground connections within the cabinet to verify their integrity. When checking connec- tions, always turn a screw, nut or other fastening device in the direction to tighten only. If the connection is loose, it will be tightened.
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SECTION 7 - REPAIR/REPLACEMENT PROCEDURES INTRODUCTION Repair procedures are limited to module replacement. If an INFI-NET to computer interface module fails, remove and replace it with another. Verify that the replacement module dipswitch and jumper settings are the same as those of the failed module.
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REPAIR/REPLACEMENT PROCEDURES ® TERMINATION UNIT OR MODULE REPLACEMENT PROCEDURES To replace the following termination devices, refer to the appro- priate instructions for step by step replacement procedures and spare parts information: NTCL01 Communication Termination Unit. • NICL01 Communication Termination Module. •...
SECTION 8 - SUPPORT SERVICES INTRODUCTION Bailey Controls is ready to help in the use and repair of its products. Contact the nearest sales office to make requests for sales, applications, installation, repair, overhaul and mainte- nance contract services. REPLACEMENT PARTS AND ORDERING INFORMATION When making repairs, order replacement parts from a Bailey Controls sales office.
APPENDIX A - NTCL01 TERMINATION UNIT CONFIGURATION INTRODUCTION The INNIS01 Network Interface Slave Module (NIS) can use the NTCL01 Communication Termination Unit (TCL) for termina- tion. Jumpers on the TCL unit select the type of cable used to connect the NIS module to an INFI-NET system. Refer to the NTCL01 instruction for complete information.
APPENDIX B - NICL01 TERMINATION MODULE CONFIGURATION INTRODUCTION The INNIS01 Network Interface Slave Module (NIS) can use the NICL01 Communication Termination Module (ICL) for termina- tion. Jumpers on the ICL module select the type of cable used to connect the NIS module to an INFI-NET system. Refer to the NICL01 instruction for complete information.
APPENDIX D - NIMF01/NIMF02 TERMINATION MODULE CONFIGURATION INTRODUCTION The INICT01 INFI-NET to Computer Transfer Module (ICT) uses the NIMF01 Multi-Function Controller Termination Module for termination. The NIMF02 Multi-Function Controller Termina- tion Module is required when terminating redundant inter- faces. The dipshunt configurations shown in Figures D-1, D-2, D-3, and apply to both NIMF01 and NIMF02 modules.
NIMF01/NIMF02 TERMINATION MODULE CONFIGURATION ® Figure shows the dipshunt configuration required when connecting an ICT module (DCE) directly to the host computer (DTE). Figure shows the dipshunt configuration required when connecting an ICT module (DTE) to a modem (DCE). Fig- shows the dipshunt configuration required to interface to a mainframe computer (VAX).
NIMF01/NIMF02 TERMINATION MODULE CONFIGURATION TRANSMIT DATA RECEIVE DATA REQUEST TO SEND CLEAR TO SEND +24V RECEIVED LINE SIGNAL DETECT 2 TRANSMIT DATA 3 RECEIVE DATA 4 REQUEST TO SEND 5 CLEAR TO SEND 8 RECEIVED LINE SIGNAL DETECT 9 + VOLTS SDCE 12 SECONDARY RECEIVE SIGNAL DETECT 16 SECONDARY RECEIVE SIGNAL...
APPENDIX E - NTMP01 TERMINATION UNIT CONFIGURATION INTRODUCTION The INICT03 INFI-NET to Computer Transfer Module (through the IMMPI01 Multi-Function Processor Interface Module (MPI) can use the NTMP01 termination unit for termination. Jump- ers on the TMP unit configure the two RS-232-C ports for data terminal equipment (DTE) or data communication equipment (DCE).
P7 is used instead of connector P5. NOTES: RS-232-C port connections on the IMP module are through DB-9 connectors. Use Bailey Controls cable NKMR02 to connect a standard piece of equipment (computer or printer with a DB-25 con- nector) to the IMP module.
NIMP01/NIMP02 TERMINATION MODULE CONFIGURATION +12 V J19 AND J20 DB9-8 J6 AND J8 DB9-6 J5 AND J9 DB9-1 J7 AND J10 DB9-4 NOTES: 1. JUMPERS J20, J8, J9 AND J10 RELATE TO CONNECTOR P6. DB9-5 2. JUMPERS J19, J6, J5 AND J7 RELATE TO CONNECTOR P5.
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NIMP01/NIMP02 TERMINATION MODULE CONFIGURATION ® CHASSIS GROUND SYSTEM COMMON +24 VDC TERMINAL PORT (RS-232-C) PRINTER PORT (RS-232-C) RS-485 PORT SPARE DIGITAL INPUT P8´ SERIAL LINK LINK B FOR STATIONS FUSE F1 LINK A IF REQUIRED NIMP02 REDUNDANCY CABLES ATTACH HERE TP50354B Figure F-7.
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Index Abbreviations............. 1-6 Glossary..............1-6 Computer interface commands IMMPI01 Configuration ............2-6 Configuration............3-17 Data acquisition ........... 2-5 Description ............1-4 Process control ............ 2-6 Edge connectors ..........5-6 System status ............2-6 Installation ............3-19 Configuration Replacement procedures ........7-1 IMMPI01 ............
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