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Bailey INFI 90 Instruction

Multi-function controller termination unit
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E96-427
®
®
Multi-Function Controller Termination Unit
(NTMF01)
Process Control and
Automation Solutions
from Elsag Bailey Group

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Summary of Contents for Bailey INFI 90

  • Page 1 E96-427 ® ® Multi-Function Controller Termination Unit (NTMF01) Process Control and Automation Solutions from Elsag Bailey Group...
  • Page 2 The information contained in this document is subject to change without notice. Elsag Bailey, its affiliates, employees, and agents, and the authors and contributors to this publication specif- ically disclaim all liabilities and warranties, express and implied (including warranties of merchantability and...
  • Page 3 NTCS04 Control I/O Termination Unit. This product instruction explains how to install and use the NTMF01 Multi-Function Termination Unit. ® INFI 90 is a registered trademark of Elsag Bailey Process Automation. ® INFI-NET is a registered trademark of Elsag Bailey Process Automation. I-E96-427B...
  • Page 4 ® List of Effective Pages Total number of pages in this manual is 51, consisting of the following: Page No. Change Date Preface Original List of Effective Pages Original iii through vii Original 1-1 through 1-6 Original 2-1 through 2-15 Original Original 4-1 through 4-3...
  • Page 5 ® Safety Summary GENERAL Equipment Environment WARNINGS All components, whether in transportation, operation or storage, must be in a noncorrosive environment. Electrical Shock Hazard During Maintenance Disconnect power or take precautions to insure that contact with energized parts is avoided when servicing. Special Handling This module uses Electrostatic Sensitive Devices(ESD).
  • Page 6 Sommaire de Sécurité AVERTISSEMENTS Environnement de l’équipement D’ORDRE Ne pas soumettre les composants à une atmosphère corrosive lors GÉNÉRAL du transport, de l’entreposage ou l’utilisation. Possibilité de chocs électriques durant l’entretien Débrancher l’alimentation ou prendre les précautions pour éviter tout contact avec des composants sous tension durant l’entretien. Precautions de Manutention Ce module contient des composantes sensibles aux decharges slectro-statiques.

  • Page 7: Table Of Contents

    Table of Contents Page SECTION 1 - INTRODUCTION ....................1-1 OVERVIEW ........................1-1 INTENDED USER ......................1-3 HARDWARE DESCRIPTION..................1-3 FEATURES........................1-3 INSTRUCTION CONTENT .....................1-4 HOW TO USE THIS MANUAL ..................1-4 GLOSSARY OF TERMS AND ABBREVIATIONS .............1-4 REFERENCE DOCUMENTS..................1-5 NOMENCLATURE ......................1-5 SPECIFICATIONS ......................1-6 SECTION 2 - INSTALLATION .....................2-1 INTRODUCTION......................2-1 SPECIAL HANDLING ....................2-1 UNPACKING AND INSPECTION ..................2-2...
  • Page 8 ® Table of Contents (continued) Page APPENDIX D - INPPT01 PLANT LOOP TO PLANT LOOP TRANSFER MODULE ....D-1 INTRODUCTION ......................D-1 APPENDIX E - INPCT01 PLANT LOOP TO COMPUTER TRANSFER MODULE ....E-1 INTRODUCTION ......................E-1 APPENDIX F - INICT01 INFI-NET TO COMPUTER TRANSFER MODULE .........................F-1 INTRODUCTION ......................
  • Page 9 List of Figures Title Page 1-1. Example Redundant TMF Application ..............1-1 1-2. Example Plant Loop to Computer Interface Module Application ......1-2 1-3. Example Plant Loop to Plant Loop Application ............1-3 2-1. TMF Unit Connector Assignments and Dipshunt Locations ........2-3 2-2. Dipshunt Configuration for Direct Connection to Host Computer (IMMFC03 and ICT Modules) ..................2-4 2-3.

  • Page 10: Section 1 - Introduction

    SECTION 1 - INTRODUCTION OVERVIEW The NTMF01 Multi-Function Controller Termination Unit (TMF) terminates two RS-232-C ports for the IMMFC03 Multi-Function Controller, INICT01 INFI-NET to Computer Transfer Module, INPPT01 Plant Loop to Plant Loop Transfer Module and INPCT01 Plant Loop to Computer Transfer Mod- ule.

  • Page 11: Example Plant Loop To Computer Interface Module Application

    INTRODUCTION ® IISAC01 Analog Control Station through an NTCS04 Control I/ O Termination Unit. The IMMFC04 and IMMFC05 Multi-Func- tion Controllers use the NTMF01 termination unit to terminate a station link an7d connect to a redundant controller. The INICT01 INFI-NET to Computer Interface Module is part of the INICI01 INFI-NET to Computer Interface.

  • Page 12: Intended User

    RS-232-C standard. HARDWARE DESCRIPTION The multi-function termination unit is a seven-by-seven inch square printed circuit board. It mounts on the NFTP01 Field Termination Panel inside an INFI 90 cabinet. The board con- tains: Two DB-25 connectors. •...

  • Page 13: Instruction Content

    Explains how to replace the fuse or the termination unit. Repair/Replacement Procedure Support Services Explains how to order parts and other services available from Bailey Controls Company. Appendices Briefly discuss the modules that use the termination unit and provide a cross-reference of dipswitch and jumper settings for those modules.

  • Page 14: Reference Documents

    Analog control station IMMFC03 Multi-function controller module IMMFC04 IMMFC05 INICT01 INFI-NET to computer transfer module INPCT01 Plant Loop to computer transfer module ® Network 90 is a registered trademark of Elsag Bailey Process Automation. REFERENCE DOCUMENTS I-E96-427B 1 - 5...

  • Page 15: Specifications

    5% to 90% (±5%) up to 70°C (158°F) (noncondensing) Altitude Sea level to 3 km (1.86 mi) Air Quality Bailey equipment should be operated and stored in a noncorrosive environ- ment. Cooling Requirements No cooling necessary when used in Bailey cabinets and operated within stated environmental limits.

  • Page 16: Section 2 - Installation

    SPECIAL HANDLING Observe these steps when handling electronic circuitry: NOTE: Always use Bailey's field static kit (part number 1948385A1 - consisting of two wrist straps, ground cord assembly, alligator clip, and static dissipative work surface) when working with the modules.

  • Page 17: Unpacking And Inspection

    ® UNPACKING AND INSPECTION 1. Examine the hardware immediately for shipping damage. 2. Notify the nearest Bailey Controls Company sales office of any such damage. 3. File a claim for any damage with the transportation com- pany that handled the shipment.

  • Page 18: Dipshunt Configuration For Dte Or Dce Devices

    INSTALLATION Dipshunt Configuration for DTE or DCE Devices Configure dipshunts XU1/XU2 and XU3/XU4 so that their respective ports operate as DTE or DCE devices. Port two can be used to interface a diagnostic terminal. Figure shows the connector assignments and dipshunt location on the termi- nation unit.

  • Page 19: Sequential Events Recorder

    INSTALLATION ® +24 VDC FUNCTION J1 PIN +V/9 4 TO 5 +V/9 J2-11 PORT 1 STD/14 SRD/16 RI/22 BUSY/25 ICT MUST USE 1 GND P1 CONNECTOR TERMINAL P1 CONNECTOR PORT 1 +24 VDC STATION COMMUNICATION FUNCTION J2 PIN P2 CONNECTOR +V/9 F1 FUSE PRINTER...

  • Page 20: Installing The Termination Unit

    RS-232-C port. Bailey ships a 0.25 amp, 250 volt fuse (Bailey part number 194776A12500) with each termination unit. If this fuse is missing, install a fuse in the fuse holder (F1). Figure shows the location of F1 on the termination unit circuit board.

  • Page 21: Mounting The Termination Unit

    INSTALLATION ® ICT MUST USE P1 CONNECTOR TERMINAL P1 CONNECTOR PORT 1 +24 VDC STATION COMMUNICATION FUNCTION J2 PIN P2 CONNECTOR +V/9 F1 FUSE PRINTER PORT 2 +24 V (E2) I/O COMMON (E3) 4 TO 5 +V/9 J2-11 PORT 2 CONNECTOR STD/14 SRD/16...

  • Page 22: Dipshunt Configuration For Direct Connection To Mainframe Computer (Ict Module)

    INSTALLATION +24 VDC FUNCTION J1 PIN +V/9 4 TO 5 +V/9 J2-11 PORT 1 STD/14 SRD/16 ICT MUST USE RI/22 BUSY/25 1 GND P1 CONNECTOR TERMINAL P1 CONNECTOR PORT 1 +24 VDC STATION COMMUNICATION FUNCTION J2 PIN P2 CONNECTOR +V/9 F1 FUSE PRINTER PORT 2...

  • Page 23: Rs-232-C Communication Cable

    INSTALLATION ® LOCAL AND REMOTE +24 VDC FUNCTION J1 PIN +V/9 4 TO 5 +V/9 J2-11 CABLE PORT SHIELDING STD/14 SRD/16 GROUND RI/22 BUSY/25 DB-25 PIN ASSIGNMENT TERMINAL P1 CONNECTOR PORT 1 STATION +24 VDC FUNCTION J2 PIN COMMUNICATION P2 CONNECTOR +V/9 F1 FUSE PRINTER...

  • Page 24: Serial Extension Cable

    INSTALLATION LOCAL +24 VDC FUNCTION J1 PIN +V/9 4 TO 5 +V/9 J2-11 CABLE PORT SHIELDING STD/14 SRD/16 GROUND RI/22 BUSY/25 DB-25 PIN ASSIGNMENT TERMINAL P1 CONNECTOR PORT 1 STATION +24 VDC FUNCTION J2 PIN COMMUNICATION P2 CONNECTOR +V/9 F1 FUSE PRINTER PORT 2 +24 V (E2)

  • Page 25: Dipshunt Configuration For Direct Connection Of Remote Ppt Module Acting As Dce

    INSTALLATION ® REMOTE +24 VDC FUNCTION J1 PIN +V/9 DB-25 PIN ASSIGNMENT 4 TO 5 +V/9 J2-11 CABLE PORT SHIELDING STD/14 SRD/16 GROUND RI/22 BUSY/25 TERMINAL P1 CONNECTOR PORT 1 +24 VDC STATION FUNCTION J2 PIN COMMUNICATION P2 CONNECTOR +V/9 F1 FUSE PRINTER PORT 2...

  • Page 26: Dipshunt Configuration For Diagnostic Terminal (Ppt Module)

    INSTALLATION TERMINAL P1 CONNECTOR PORT 1 LOCAL OR REMOTE STATION +24 VDC COMMUNICATION FUNCTION J2 PIN P2 CONNECTOR F1 FUSE PRINTER +V/9 PORT 2 +24 V (E2) I/O COMMON (E3) 4 TO 5 PORT 2 +V/9 CONNECTOR J2-11 ONLY FOR DIAGNOSTIC STD/14 SRD/16...

  • Page 27: Dipshunt Configuration For Rochester Ism

    INSTALLATION ® TERMINAL P1 CONNECTOR PORT 1 +24 VDC STATION FUNCTION J2 PIN COMMUNICATION P2 CONNECTOR +V/9 F1 FUSE PRINTER PORT 2 +24 V (E2) 4 TO 5 I/O COMMON (E3) PORT 2 +V/9 J2-11 ONLY FOR CONNECTOR DIAGNOSTIC STD/14 SRD/16 RI/22 BUSY/25...

  • Page 28: Tmf Cable Applications, Connections And Length Requirements

    NOTE: 1. The specified maximum length only applies to the HCBL01 cable. The performance of INFI 90 modules does not place a restriction on the maximum length of the RS-232-C cable. Follow industry-wide accepted RS-232-C practices and rules when selecting a suitable RS-232-C cable for your system.

  • Page 29: Power Wiring

    INSTALLATION ® TRANSMIT DATA RECEIVE DATA REQUEST TO SEND CLEAR TO SEND RECEIVED LINE SIGNAL DETECT +24V +V/9 TRANSMIT DATA RECEIVE DATA REQUEST TO SEND 4 TO 5 CLEAR TO SEND RECEIVED LINE SIGNAL DETECT +V/9 + VOLTS J2-11 SDCE 12 SECONDARY RECEIVE SIGNAL DETECT STD/14 SRD/16...
  • Page 30 INSTALLATION To connect power to the termination unit in a system using modular power supplies: 1. Attach a 14 AWG wire from a source of +24 VDC within the cabinet to the E2 faston on the termination unit. 2. Attach a 14 AWG wire from the I/O common bus bar at the bottom of the cabinet to the E3 faston of the termination unit.

  • Page 31: Section 3 - Maintenance

    SECTION 3 - MAINTENANCE INTRODUCTION The NTMF01 Multi-Function Controller Termination Unit requires limited maintenance. This section contains a mainte- nance schedule. MAINTENANCE SCHEDULE Execute the tasks in Table at the specified intervals. Table 3-1. Maintenance Schedule Task Interval Clean and tighten all power and field wiring connections.

  • Page 32: Section 4 - Repair/Replacement Procedures

    FUSE REPLACEMENT If the fuse (F1) opens, replace it with a fuse having an equiva- lent rating. Table describes the fuse and lists its Bailey part number. To replace a fuse: 1. Turn off power to the cabinet. 2. Remove the blown fuse from its holder (F1).
  • Page 33 REPAIR/REPLACEMENT PROCEDURES ® Follow steps one through 16 to replace the termination unit. 1. If possible, turn off power to the cabinet, then disconnect the +24 VDC and I/O common wiring from the E2 and E3 fas- ton connectors of the termination unit. Mark the cables according to their terminal assignments as you remove them.
  • Page 34 REPAIR/REPLACEMENT PROCEDURES 14. Push on the faceplate of the master module to fully insert it into its module mounting unit slot. The module should be seated in the termination unit cable at the rear of the MMU card cage when fully inserted. 15.

  • Page 35: Section 5 - Support Services

    SECTION 5 - SUPPORT SERVICES INTRODUCTION Bailey Controls Company is ready to help in the use, applica- tion and repair of its products. Contact the nearest sales office to make requests for sales, applications, installation, repair, overhaul and maintenance contract services.

  • Page 36: Immfc03 Dipswitch U72 Option Settings

    APPENDIX A - IMMFC03 MULTI-FUNCTION CONTROLLER INTRODUCTION Several dipswitches must be set for the IMMFC03 Multi-Func- tion Controller Module. The IMMFC03 module consists of two circuit boards: a memory board and a CPU board. The memory board has no user configurable operating options. The CPU board has three dipswitches that set the module operating characteristics.

  • Page 37: Appendix A - Immfc03 Multi-Function Controller

    IMMFC03 MULTI-FUNCTION CONTROLLER ® Table A-1. IMMFC03 Dipswitch U72 Option Settings (continued) Position Setting Function Normal operation. Compact configuration - moves configured blocks to the top of NVRAM while moving free space to the bottom (this is known as compacting). Leave switch OPEN and insert module into MMU.

  • Page 38: Immfc03 Dipswitch U73 Baud Rate Settings

    IMMFC03 MULTI-FUNCTION CONTROLLER Table A-3. IMMFC03 Dipswitch U73 Baud Rate Settings Switch Position Switch Position Baud Baud Terminal Port 1 Terminal Port 1 Printer Port 2 Printer Port 2 Rate Rate 1800.0 50.0 2000.0 110.0 2400.0 134.5 3600.0 150.0 4800.0 300.0 7200.0 600.0...

  • Page 39: Immfc04 Dipswitch Sw3 Module Address Settings

    APPENDIX B - IMMFC04 MULTI-FUNCTION CONTROLLER INTRODUCTION Several dipswitches must be set for the IMMFC04 Multi-Func- tion Controller. Figure shows the IMMFC04 module layout. Tables B-1, B-2, and explain the dipswitch settings for the board. For more information on the module, refer to the IMMFC04 Multi-Function Controller...

  • Page 40: Appendix B - Immfc04 Multi-Function Controller

    IMMFC04 MULTI-FUNCTION CONTROLLER ® Table B-2. IMMFC04 Dipswitch SW4 Options Settings Position Setting Function Normal operation. Enable special operations (refer to Table B-3). Disable on-line configuration. Enable on-line configuration. Not used. Perform ROM checksum routine. Inhibit ROM checksum routine. Perform ROM check. Inhibit ROM check.
  • Page 41 APPENDIX C - IMMFC05 MULTI-FUNCTION CONTROLLER INTRODUCTION Several dipswitches must be set for the IMMFC05 Multi-Func- tion Controller. Figure shows the IMMFC05 module layout. Tables C-1, C-2, and explain the dipswitch settings for the board. For more information on the module, refer to the IMMFC05 Multi-Function Controller...

  • Page 42: Appendix C - Immfc05 Multi-Function Controller

    IMMFC05 MULTI-FUNCTION CONTROLLER ® Table C-2. IMMFC05 Dipswitch SW4 Option Settings Position Setting Function Normal operation. Enable special operations (refer to Table C-3). Disable on-line configuration. Enable on-line configuration. Not used. Perform ROM checksum routine. Inhibit ROM checksum routine. Perform ROM check. Inhibit ROM check.

  • Page 43: Inppt01 Dipswitch U72 Option Settings

    APPENDIX D - INPPT01 PLANT LOOP TO PLANT LOOP TRANSFER MODULE INTRODUCTION Several dipswitches must be set for the INPPT01 Plant Loop to Plant Loop Transfer Module. The INPPT01 module consists of two circuit boards: a memory board and a CPU board. The memory board has no user configurable operating options.

  • Page 44: Appendix D - Inppt01 Plant Loop To Plant Loop Transfer Module

    INPPT01 PLANT LOOP TO PLANT LOOP TRANSFER MODULE ® Table D-1. INPPT01 Dipswitch U72 Option Settings (continued) Position Setting Function Equipment select output de-energized. Equipment select output energized. A unique equipment select output can exist between the primary and secondary PPT module. The equipment select output is digital output 3 of a digital slave (IMDSM05 or IMDSO01/02/03/04 module).
  • Page 45 INPPT01 PLANT LOOP TO PLANT LOOP TRANSFER MODULE Table D-3. Example INPPT01 Dipswitch U75 Loop Address Settings Dipswitch Position (Binary Value) Address Example (16) NOTE: 0 = CLOSED or ON, 1 = OPEN or OFF. INTRODUCTION I-E96-427B D - 3...

  • Page 46: Inpct01 Module Cpu Board Layout

    APPENDIX E - INPCT01 PLANT LOOP TO COMPUTER TRANSFER MODULE INTRODUCTION Several dipswitches must be set for the INPCT01 Plant Loop to Computer Transfer Module. The INPCT01 module consists of two circuit boards: a memory board and a CPU board. The memory board has no user configurable operating options.

  • Page 47: Appendix E - Inpct01 Plant Loop To Computer Transfer Module

    INPCT01 PLANT LOOP TO COMPUTER TRANSFER MODULE ® Table E-1. NIPCT01 Dipswitch U72 Option Settings (continued) Position Setting Function Port 2 option serial port to host. Port 2 utility option. If this option is selected, port 1 data characteristics are auto- matically set to 8 data bits, 1 stop bit, no parity.
  • Page 48 INPCT01 PLANT LOOP TO COMPUTER TRANSFER MODULE Table E-3. Example INPCT01 Dipswitch U75 Loop Address Settings Dipswitch Position (Binary Value) Address Example (16) NOTE: 0 = CLOSED or ON, 1 = OPEN or OFF. INTRODUCTION I-E96-427B E - 3...

  • Page 49: Appendix F - Inict01 Infi-Net To Computer

    APPENDIX F - INICT01 INFI-NET TO COMPUTER TRANSFER MODULE INTRODUCTION Several dipswitches must be set for the INICT01 INFI-NET to Computer Transfer Module. The INICT01 module consists of two circuit boards: a memory board and a CPU board. The memory board has no user configurable operating options. The CPU board has three dipswitches that set the module operating characteristics.

  • Page 50: Inict01 Dipswitch U73 Baud Rate Settings

    INICT01 INFI-NET TO COMPUTER TRANSFER MODULE ® Table F-1. INICT01 Dipswitch U72 Option Settings (continued) Position Setting Function Port 2 option serial port to host. Port 2 utility option. If this option is selected, port 1 data characteristics are auto- matically set to 8 data bits, 1 stop bit, no parity.

  • Page 51: Inict01 Dipswitch U75 Diagnostic Settings

    INICT01 INFI-NET TO COMPUTER TRANSFER MODULE Table F-3. INICT01 Dipswitch U75 Diagnostic Settings Position Setting Function NIS handshake time-out enabled. NIS handshake time-out disabled. NIS diagnostic disabled. NIS diagnostic enabled. INFI-NET diagnostic utilities disabled. INFI-NET diagnostic utilities enabled. Not used. NOTE:0 = CLOSED or ON, 1 = OPEN or OFF.
  • Page 52 Index INPCT01 U72 ..............E-1 Application INPPT01 Plant Loop to Computer........1-2 U72 ..............D-1 Plant Loop to Plant Loop ........1-3 U73 ..............D-2 Redundant unit ............. 1-1 U75 ..............D-3 Assignments DB-25 pin............2-14 Features..............1-3 Cable Applications ............2-13 Connections............
  • Page 53 ® Index (continued) Parts and ordering information ......5-1 Termination unit ............ 4-1 Maintenance ...............3-1 RS-232-C signals ............. 2-14 Schedule ...............3-1 Mounting and securing the termination unit ....2-12 Mounting the termination unit........2-6 Multi-function controller Sequential events recorder......... 2-4 IMMFC03.............. A-1 Special handling ............
  • Page 54 Telefax 39-10-6582-941 Telephone 49-69-799-0 Telefax 65-292-9011 Telefax 49-69-799-2406 Form I-E96-427B Litho in U.S.A. 493 Copyright © 1993 by Elsag Bailey Process Automation, As An Unpublished Work ® Registered Trademark of Elsag Bailey Process Automation ™ Trademark of Elsag Bailey Process Automation...

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