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Summary of Contents for Bailey 40 Series
- Page 1 E96-192-5 ® ® Operator Interface Console (40 Series) Hardware Manual (IIOIC42) Process Control and Automation Solutions from Elsag Bailey Group...
- Page 2 The information contained in this document is subject to change without notice. Elsag Bailey, its affiliates, employees, and agents, and the authors and contributors to this publication specif- ically disclaim all liabilities and warranties, express and implied (including warranties of merchantability and...
- Page 3 OIC console and peripherals and the INFI 90 OPEN system. It also explains each function of the OIS console, and gives configuration procedures and require- ments. ® Registered trademark of Elsag Bailey Process Automation. I-E96-192-5A...
- Page 4 ® List of Effective Pages Total number of pages in this instruction is 100, consisting of the following: Page No. Change Date Preface Original List of Effective Pages Original iii through x Original 1-1 through 1-9 Original 2-1 through 2-2 Original 3-1 through 3-31 Original...
- Page 5 ® Safety Summary GENERAL Equipment Environment WARNINGS All components, whether in transportation, operation or storage, must be in a noncorrosive environment. Electrical Shock Hazard During Maintenance Disconnect power or take precautions to insure that contact with energized parts is avoided when servicing. SPECIFIC Verify all covers are installed and all doors are closed before operat- WARNINGS...
- Page 6 Sommaire de Sécurité AVERTISSEMENTS Environnement de l’équipement D’ORDRE Ne pas soumettre les composants à une atmosphère corrosive lors GÉNÉRAL du transport, de l’entreposage ou l’utilisation. Possibilité de chocs électriques durant l’entretien Débrancher l’alimentation ou prendre les précautions pour éviter tout contact avec des composants sous tension durant l’entretien. AVERTISSEMENTS Assurez-vous que tous les couvercles sont installés et toutes les D’ORDRE...
- Page 7 ® Sommaire de Sécurité (suite) ATTENTIONS Sur le circuit de raccordement de l'interface du clavier, règler les D’ORDRE interrupteurs 5, 6 et 7 de SW1 à la position fermèe (ON). Règler les SPÉCIFIQUE interrupteurs 1 à 4 et 8 de SW1 à la position ouverte (OFF). Si les interrupteurs de SW1 ne sont pas configurés adéquatement, le (suite) CPU de la console sera endommagé.
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Page 8: Table Of Contents
Table of Contents Page SECTION 1 - INTRODUCTION ....................1-1 OVERVIEW ........................1-1 INTENDED USER ......................1-1 OIC DESCRIPTION .......................1-1 CPU (Central Processing Unit) ................1-4 IIOIC421 Tabletop Console..................1-4 IIOIC4221 and IIOIC4222 Console .................1-4 IIOIC423 Environmental Cabinet ................1-4 IIOIC424 Panel Mounted ..................1-5 INSTRUCTION CONTENT .....................1-5 HOW TO USE THIS INSTRUCTION ................1-5 GLOSSARY OF TERMS AND ABBREVIATIONS .............1-6 REFERENCE DOCUMENTS..................1-6... - Page 9 ® Table of Contents (continued) Page SECTION 4 - TROUBLESHOOTING...................4-1 INTRODUCTION ......................4-1 TROUBLESHOOTING....................4-1 DIAGNOSTIC POWER UP TESTS.................. 4-2 AC Power Test ....................... 4-2 DC Power Test ....................... 4-3 SECTION 5 - MAINTENANCE.....................5-1 INTRODUCTION ......................5-1 PREVENTIVE MAINTENANCE SCHEDULE ..............5-1 EQUIPMENT AND TOOLS REQUIRED .................
- Page 10 Table of Contents (continued) Page SECTION 6 - COMPONENT DESCRIPTION AND REPLACEMENT (continued) IIOIC422 Console Model ................6-23 IIOIC423 Environmental Model ..............6-23 IIOIC424 Panel Mounted Model..............6-24 MONITOR Assembly ..................6-24 CPU REMOVAL ......................6-25 IIOIC421 Tabletop Model ................6-25 IIOIC422 Console...................6-25 IIOIC423 Environmental Cabinet ..............6-27 IIOIC424 Panel Mount ...................6-28 CPU Assembly ....................6-29 PERIPHERALS ......................6-30...
- Page 11 ® List of Figures Title Page 1-1. IIOIC421 Tabletop Model ..................1-2 1-2. IIOIC4221 Console Model ..................1-2 1-3. IIOIC423 Environmental Model................1-3 1-4. IIOIC424 Panel Mounted Model ................1-3 2-1. OIC Communication Levels..................2-1 2-2. IIOIC42 Block Diagram..................2-2 3-1.
- Page 12 List of Figures (continued) Title Page A-3. IIOIC421 Keyboard Interface Assembly..............A-2 A-4. Color Monitor......................A-3 A-5. Touch Screen Controller Board ................A-3 A-6. IIADP01, IIADP02 and NADS03 ................A-4 A-7. IIADP01 Multiple Annunciator Displays ..............A-4 I-E96-192-5A...
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Page 13: Section 1 - Introduction
OIS main console. Refer to Section 3 Section 6 for more hardware information. Four models of the OIC are shown in Figures 1-1, 1-2, and 1-4. Table lists the models. ® Registered trademark of Elsag Bailey Process Automation. OVERVIEW I-E96-192-5A 1 - 1... -
Page 14: Iioic4221 Console Model
INTRODUCTION ® POW ER SUPPLY AND MKM BOARD MONITOR LOCATED INSIDE ASSEMBLY CASE KEYBOARD ASSEMBLY MOUSE KEYBOARD B ailey INTERFACE ASSEMBLY W ORK SURFACE ASSEMBLY TP80559A Figure 1-1. IIOIC421 Tabletop Model REAR VIEW FRONT VIEW ANNUNCIATOR DISPLAY PANEL ANNUNCIATOR DISPLAY PANEL KEYBOARD KEYBOARD... -
Page 15: Iioic423 Environmental Model
INTRODUCTION MONITOR ASSEMBLY NADS03 ANNUNCIATOR DISPLAY (CPU MOUNTED BEHIND IN VERTICAL POSITION) QW ERTY KEYBOARD JOYSTICK OPERATOR KEYBOARD ASSEMBLY MKM MODULE POW ER ENTRY PANEL, POW ER SUPPLY AND KEYBOARD INTERFACE ASSEMBLY TP80561A Figure 1-3. IIOIC423 Environmental Model SPLIT TOP COVER POW ER ENTRY PANEL (INCLUDES... -
Page 16: Cpu (Central Processing Unit)
INTRODUCTION ® Table 1-1. IIOIC42 Models Nomenclature Description IIOIC421 Tabletop with 19-inch monitor IIOIC4221 Console with lower monitor IIOIC4222 Console with upper monitor IIOIC423 Environmental cabinet IIOIC424 Panel mounted CPU (Central Processing Unit) The CPU described in this manual is a Tektronix Model XP400. Specifications for this CPU are listed at the end of this section and in the manufacturer’s manuals. -
Page 17: Iioic424 Panel Mounted
INTRODUCTION The hardware of the environmental OIC console is separated into the upper and lower half of the cabinet. The CPU and monitor are located in the top of the cabinet. The power entry panel and MKM module are in the lower half of the cabinet with the power supply. -
Page 18: Glossary Of Terms And Abbreviations
GLOSSARY OF TERMS AND ABBREVIATIONS Table contains those terms and abbreviations that are unique to Bailey or have a definition that is different from standard industry usage. Table 1-2. Glossary of Terms and Abbreviations Term Definition Annunciator display panel. -
Page 19: Nomenclature
INTRODUCTION NOMENCLATURE Table contains the nomenclature used in this instruction. Table 1-4. Hardware Nomenclature Nomenclature Description IIAKB04 QWERTY style auxiliary (engineering) keyboard. IIAMS04 Mouse cursor controller. IIATB05 Trackball cursor controller. IIMKM02A Multibus keyboard module. IIOIC421 Tabletop operator console with a 19-inch monitor, tilt/ swivel base and keyboard. -
Page 20: Introduction
INTRODUCTION ® Table 1-5. OIC Console Specifications (continued) Property Characteristic/Value Power consumption Typical Maximum Typical Maximum Model Voltage Amps Amps Watts Watts IIOIC421 1.96 2.55 1.20 1.56 IIOIC4221 1.80 2.34 1.11 1.44 IIOIC4222 1.80 2.34 1.11 1.44 IIOIC423 3.95 5.14 1.93 2.51 IIOIC424... -
Page 21: Introduction
INTRODUCTION Table 1-5. OIC Console Specifications (continued) Property Characteristic/Value Dimensions Height Width Depth Model IIOIC421 55.80 22.00 49.53 19.50 60.96 24.00 IIOIC4221 107.27 42.23 71.12 28.00 109.01 42.92 IIOIC4222 156.94 61.78 71.12 28.00 109.01 42.92 IIOIC423 177.8 70.00 76.20 30.00 95.09 37.45 IIOIC424... -
Page 22: Section 2 - Description And Operation
SECTION 2 - DESCRIPTION AND OPERATION INTRODUCTION This section explains the theory of operation for the operator interface console. An operator uses the OIC console to monitor and control the process through an OIS main console. For OIC operating procedures, refer to the operation instruction. The OIC console interfaces to INFI-NET and Plant Loop com- munication highways through the OIS main console. -
Page 23: Oic Console Functional Operation
DESCRIPTION AND OPERATION ® OIC CONSOLE FUNCTIONAL OPERATION The OIC console controls and monitors a process through the OIS console. The OIC console is a remote operator station with a monitor and keyboard controlled by a CPU. Commands between the OIC and OIS main console pass through an Ether- net network cable using either DECnet or TCP/IP protocol. -
Page 24: Section 3 - Installation
SPECIAL HANDLING Observe these steps when handling electronic circuitry: NOTE: Always use the Elsag Bailey Field Static Kit (part number 1948385 1) consisting of two wrist straps, ground cord assembly, alligator clip, and static dissipating work surface when working with static sensitive devices. -
Page 25: Unpacking And Inspection
1. Examine the console to make sure that no damage has occurred in transit. 2. Notify the nearest Elsag Bailey sales office of any damage. 3. File a claim for any damage with the shipping company that handled the shipment. -
Page 26: Installation Procedure
INSTALLATION INSTALLATION PROCEDURE The following steps outline the required procedure to complete the installation of the OIC console. Follow all related safety procedures when doing these steps. NOTE: Before removing the multibus keyboard module from the multibus card cage or doing maintenance on equipment containing static sensitive devices, read SPECIAL HANDLING 1. -
Page 27: Oic Installation
INSTALLATION ® AC POWER WIRING GUIDELINES Make sure that all voltage labels and voltage switch settings on the peripheral devices, power supply and power entry panel show the correct operating voltage. Equipment damage may CAUTION result if the incorrect voltage is connected. Make sure the con- sole main power circuit breaker is off before changing operat- ing voltage setting or equipment damage may result. -
Page 28: Oic Wiring Color Codes
INSTALLATION Over-current protection provided for the AC distribution must be sized to allow for the inrush current required by the OIC hardware. Refer to the specifications in Section 1 for the peak inrush current and duration for the OIC console. For more information on power wiring, grounding, line condi- tioning and EMI (electromagnetic interference), refer to the Site Planning and Preparation instruction. -
Page 29: Iioic421 Tabletop Installation And Setup
INSTALLATION ® Table 3-1. OIC Wiring Color Codes (continued) Color Function Green -Remote voltage sense signal wire White +Remote voltage sense signal wire Follow local wiring codes when wiring and installing cableways or conduit. For more information, refer to the Site Planning and Preparation instruction. -
Page 30: Iioic421 Tabletop (19-Inch) Dimensions
INSTALLATION 495.3 DIMENSIONS 19.5 MILLIMETERS INCHES 609.6 24.0 B a ile y 482.6 558.8 19.0 22.0 TP35324B Figure 3-1. IIOIC421 Tabletop (19-inch) Dimensions TUNE CONFIG MOUSE/ POWER TRACKBALL KEYBOARD AUX 1 PORT COMMUNICATION PORT WRIST RESET STRAP DEGAUSS AC IN AC OUT 2–... -
Page 31: Iioic421 Tabletop Cable Connections
INSTALLATION ® RESET IIOIC421 OPERATOR KEYBOARD MOUSE/TRACKBALL SW ITCH CHASSIS OPTIONAL TABLETOP ENGINEERING ADP PANEL KEYBOARD KEY- MOUSE/ PORT BOARD TRACK- BALL KEYBOARD INTERFACE BOARD IIMKM02A KEYBOARD MODULE TOUCH SCREEN BRIGHTNESS MONITOR CONTRAST POW ER AC IN MONITOR SUPPLY BEZEL RG B TERM AC O UT... -
Page 32: Iioic422 Console Setup And Installation
INSTALLATION Table 3-2. IIOIC421 Tabletop Cable Connections (continued) Figure 3-3 Cable Number Cable Name Connect From Connect To Cable No. 6639212A1 AC power Power in on chassis P1on power supply AC IN on chassis 6639213A1 PFI sense P3 on IIMKM02A P3 on power supply 6639637A1 Keyboard data... -
Page 33: Iioic422 Console Dimensions
INSTALLATION ® 471.8 18.575 1568.3 61.74 1085.7 42.75 724.6 28.527 281.8 482.6 66.0 108.7 493.8 108.7 11.09 19.00 2.60 4.28 19.44 4.28 STUD CENTER STUD TO REAR CENTER DOOR 711.2 830.4 28.00 32.693 1090.1 MOUNTING MODEL 42.918 HIGH MONITOR IIOIC4222 DIMENSIONS MILLIMETERS LOW MONITOR... -
Page 34: Iioic422 Console Keyboard Table
INSTALLATION LEFT BRACKET RIGHT BRACKET LEFT BUSHING RIGHT BUSHING RIGHT BUSHING TABLE SUPPORT BRACKET ADJUSTABLE MOUNTING BOLTS (3 PER BRACKET) PIN (ONE PER BUSHING) 6.35 0.25 6.35 6.35 0.25 0.25 DIMENSIO NS MILLIMETERS INCHES TP35437B Figure 3-5. IIOIC422 Console Keyboard Table 493.8 493.8 19.44... -
Page 35: Iioic422 Console Wiring Connections And Cabling
INSTALLATION ® 493.8 956.6 37.66 19.44 885.2 791.5 34.85 31.16 395.7 15.58 482.6 19.00 1089.7 42.90 254.5 10.02 50.8 482.6 2.00 19.00 615.4 24.23 IICPI02 DIMENSIONS MILLIMETERS INCHES TP35320B Figure 3-7. IIOIC422 Console 45 Degree Wedge Dimensions IIOIC422 Console Wiring Connections and Cabling The IIOIC422 console is internally wired when it is shipped. -
Page 36: Iioic422 Console Power Entry Panel Connections
INSTALLATION U . DEG A US S L. D EG AU SS N O T U S E D NO TICE : CO NNE CT P OW ER COR D B EF ORE C ONN ECT ING SIGN AL C AB LE R E A R V IE W C OM CO M... -
Page 37: Iioic422 Console Cable Connections
INSTALLATION ® FA N FA N O P E R ATO R K EY B O A R D M O U S E /TR A C KB A LL O PT IO N A L TA BLE TO P E N G IN E ER IN G A D P PA N E L K EY B O A R D... - Page 38 INSTALLATION Table 3-3. IIOIC422 Console Cable Connections (continued) Figure 3-9 Cable Number Cable Name Connect From Connect To Item No. 6638713A2 or Peripheral power P1 on ADP board con- P4 on DC distribution board 6639106A1 troller 6638719A1 Reset cable Reset switch on power P4 on IIMKM02A entry panel 6638720A4...
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Page 39: Iioic423 Environmental Setup And Installation
INSTALLATION ® IIOIC423 Environmental Setup and Installation Before the OIC environmental console is set into place, insure that the floor is level in the installation area. The unit must be secured to the floor before it is wired or operated. Figure 3-10 shows the cabinet dimensions. -
Page 40: Iioic423 Environmental Wiring Connections And Cabling
INSTALLATION 472.5 18.60 FILTER 430.3 SPLASH GUARDS 16.94 12.7 DIA MTG BOLTS 0.50 4 REQUIRED DIMENSIONS MILLIMETERS 711.2 MTG CTRS 707.4 MTG CTRS INCHES 28.00 27.85 TP35535B Figure 3-11. IIOIC423 Environmental Cabinet Anchoring Dimensions IIOIC423 Environmental Wiring Connections and Cabling The IIOIC423 operator interface console is internally wired when it is shipped. -
Page 41: Iioic423 Cable Connections
INSTALLATION ® BRIGHTNESS CONTRAST W ARNING!! 120/240 VAC MAY CAUSE SEVERE RESET DAMAGE! SW ITCH TERMINAL TUNE CONFIG MUST BET SET FOR 120/240 120/240 PROPER VOLTAGE!! MAIN POW ER MOUSE/ AUX 1 KEYBOARD TRACKBALL PORT WRIST MAIN STRAP POW ER LIGHT 120 V 120 V... -
Page 42: Iioic423 Environmental Cabinet Cable Connections
INSTALLATION Table 3-4. IIOIC423 Cable Connections (continued) Figure 3-13 Cable Number Cable Name Connect From Connect To Item No. Power cable Power AC power in on OIC AC power out on power entry panel 1949448A1 Video (RGB) Monitor port on OIC RGB on monitor Supplied with air AC power... -
Page 43: Iioic424 Panel Mount Installation And Setup
INSTALLATION ® IIOIC424 Panel Mount Installation and Setup Before the OIC console is set into place, insure that the support- ing panel is strong enough to support the monitor. Figure 3-14 shows the monitor and keyboard interface assembly cut-out dimensions. Use the following procedure to mount the panel: 1. -
Page 44: Iioic424 Panel Mount Wiring Connections And Cabling
INSTALLATION IIOIC424 Panel Mount Wiring Connections and Cabling The IIOIC424 panel mount console is internally wired when it is shipped. Connect the AC power and any peripheral devices. The power entry panel provides line filtering, transient sup- pression and a ten-amp circuit breaker. 1. -
Page 45: Iioic424 Panel Mount Cable Connections
INSTALLATION ® OPERATOR KEYBOARD MOUSE/TRACKBALL OPTIONAL TABLETOP ENGINEERING ADP PANEL KEYBOARD KEY- MOUSE/ PORT BOARD TRACK- BALL KEYBOARD INTERFACE BOARD IIOIC424 CHASSIS KEYBO ARD I/O POW ER RESET SW ITCH POW ER SUPPLY IIMKM02A KEYBOARD MODULE AC IN BRIG HTNESS CO NTRAST LINE MONITOR... - Page 46 INSTALLATION Table 3-5. IIOIC424 Panel Mount Cable Connections (continued) Figure 3-16 Cable Number Cable Name Connect From Connect To Item No. 6638720A6 Monitor bezel Connector on monitor Brightness on bezel controls Contrast on bezel Degauss on chassis 6642341A1 Mouse P10 on keyboard inter- Mouse port on face assembly OIC CPU...
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Page 47: Iiatb05 Trackball And Iiams04 Mouse
INSTALLATION ® Main Help Inter/ Pr Field Er Line Insert/ Scroll Resume Alt Char Hold Set-Up Cancel Exit PrtSc Pause Screen Hyp Psh Rub W rd Ovrstke Halt Lock W ord & Insert Find Char Here move Page W ord Char Select Prev... -
Page 48: Iiadp02 Annunciator Display Panel
INSTALLATION BACK OF ADP PANEL ADDRESS SW ITCH PC BOARD 1 2 3 4 5 6 7 8 SW 1 O PE N ADDRESS SW ITCH SETTINGS 1 2 3 4 5 6 7 8 SW 1 OPEN 1 2 3 4 5 6 7 8 SW 1 OPEN 1 2 3 4 5 6 7 8... -
Page 49: Nads03 Annunciator Display Panel
INSTALLATION ® BACK OF ADP PANEL ADDRESS 8 7 6 5 4 3 2 1 SWITCH SW 1 TO MKM BOARD (26 PIN) BOARD POWER IN CABLE ADDRESS SWITCH SETTINGS 8 7 6 5 4 3 2 1 OPEN TP35495C Figure 3-20. -
Page 50: Touch Screen
INSTALLATION ANNUNCIATOR DISPLAY PANEL (ADP) BACK OF ADP PANEL PC BOARD ADDRESS SW ITCH SW 1 ADDRESS SW ITCH SETTINGS TO MKM BOARD SW 1 (26 PIN) PIN 1 POW ER IN CABLE 6638713A4 TP35524C Figure 3-21. NADS03 Annunciator Display Panel SW1 Settings Touch Screen A touch screen accessory provides a means of selecting display options by touching the desired area on the monitor screen. -
Page 51: Controller Board Installation
INSTALLATION ® Table 3-8. Touch Screen Parts Part Number Description 1948026A3 19-inch touch screen. 1948027A3 Touch screen controller board. 1948644A5 Extension cable for touch screen on the upper CRT. 6640778A2 Cable. For IIOIC4221/4222/424, use cable between controller board and port 1 of CPU. For IIOIC421, use cable between tabletop chassis (J5) and port 1 of CPU. -
Page 52: Calibrating The Touch Screen
INSTALLATION MKM BOARD COMPONENT TOUCH SCREEN CARD 1 SIDE TP80549A Figure 3-22. Touch Screen Controller Card Connections 6. Attach the touch screen controller card to the MKM card with the four nylon spacers and screws. CALIBRATING THE TOUCH SCREEN On-line calibration can be done from the console. For operating information, refer to the operation and configuration instruction. -
Page 53: Peripherals
INSTALLATION ® IIMKM02A 1 2 3 4 3 2 1 CLOSED - ON FOR TOUCH 8 7 6 5 4 3 2 1 SCREEN CLOSED - ON MOUNTING HOLES (4) TOUCH SCREEN CABLE NOT USED CONNECTOR PINS PLUG INTO MKM BOARD FACTORY 1 2 3 SET 2-3. -
Page 54: Software Installation And Start-Up
INSTALLATION SOFTWARE INSTALLATION AND START-UP Once the auxiliary consoles are installed and wired and ready for operation, refer to the appropriate OIS manual (listed in REFERENCE DOCUMENTS in Section 1) for protocol, configu- rations, software installation, start-up procedures and system operation. -
Page 55: Troubleshooting Guide
SECTION 4 - TROUBLESHOOTING INTRODUCTION This section explains how to troubleshoot the OIC operator interface. It contains a troubleshooting table and techniques for gathering information on software faults. Replace components by following the procedures in Section Refer to information in Section 3 when replacing parts. -
Page 56: Diagnostic Power Up Tests
TROUBLESHOOTING ® DIAGNOSTIC POWER UP TESTS If the troubleshooting guide fails to identify a problem in the OIC console, follow the AC and DC power test procedures. Check the AC voltages at the line input to the power entry panel on all models except the tabletop. On the tabletop model, the AC voltage is on the keyboard interface assembly. -
Page 57: Dc Power Test
TROUBLESHOOTING DC Power Test Follow these steps to test the DC power supply. The necessary test equipment consists of a digital voltmeter. Figures 6-5, 6-6, show the main power supply. 1. Turn off power to the console. NOTE: Do not disconnect the power wiring from the multibus card cage (IIOIC422 models). -
Page 58: Section 5 - Maintenance
The reliability of any stand alone product or control system is affected by the maintenance of the equipment. Elsag Bailey recommends that all equipment users practice a preventive maintenance program that will keep the equipment operating at an optimum level. -
Page 59: Preventive Maintenance Schedule And Check List
Inspect and check the power entry panel. In high vibration environments testing may be 2 years necessary at shorter intervals. Refer to procedure. Replace power supply. Call Elsag Bailey sales and service for information. 5 years Complete all appropriate tasks in this table. -
Page 60: Standard Preventive Maintenance Procedures
MAINTENANCE STANDARD PREVENTIVE MAINTENANCE PROCEDURES These preventive maintenance procedures cover standard pro- cedures for the console preventive maintenance requirements. Read through them before beginning the procedure. Never clean electrical parts or components with the power on. Doing so exposes you to a fatal electrical shock hazard. Wear eye protection whenever working with cleaning solvents. -
Page 61: Cleaning The Operator Keyboard
MAINTENANCE ® Cleaning the Operator Keyboard To clean the operator keyboard: 1. Wipe away dust with a soft lint free cloth. 2. Clean dirt and film from the keyboard using a mild all pur- pose commercial spray cleaner and lint-free cloth. Cleaning the Engineering Keyboard To clean the engineering keyboard: 1. -
Page 62: Cleaning Edge Connector
MAINTENANCE CLEANING EDGE CONNECTOR To clean edge connector contacts: 1. Use a solvent mixture of 80% isopropyl alcohol (99.5% electronic grade) and 20% percent distilled water. 2. Soak a lint-free cloth with the solvent mixture. 3. Work the cloth back and forth parallel to the edge connec- tor contacts. -
Page 63: Checking And Inspecting Power Entry Panel
MAINTENANCE ® Checking and Inspecting Power Entry Panel The system must be shut down to perform this maintenance task. 1. Check the tightness of all power wiring screws within the console. Torque all screws connected to AC power to 1.58 New- ton meters (14 in-lbs). -
Page 64: Section 6 - Component Description And Replacement
SECTION 6 - COMPONENT DESCRIPTION AND REPLACEMENT INTRODUCTION This section provides a description of components and explains how to replace the components in the OIC console. It contains jumper and dipswitch settings and also component locations and settings. There are no special tools required. Components in the OIC consoles are configured at the factory. -
Page 65: Iimkm02A Multibus Keyboard Module
COMPONENT DESCRIPTION AND REPLACEMENT ® 1 2 3 TO PFI ON POW ER SUPPLY TO RESET SW ITCH ON POW ER ENTRY PANEL TO KEYBOARD INTERFACE BOARD TO TERMINAL BLOCK ON POW ER 1 2 3 1 2 3 ENTRY PANEL 1 2 3 TO ADP AND KEYBOARD INTERFACE BOARD... -
Page 66: Iimkm02A Multibus Keyboard Module Replacement
COMPONENT DESCRIPTION AND REPLACEMENT jumper to J4 pins one and two to disable the OOT signal. Set the jumper to J4 pins two and three to enable the OOT signal. Factory default is to disable OOT on all OIC consoles NOTE: The two digital outputs are open collector type which sink up to 250 milliamps. -
Page 67: Iioic422 Multibus Card Cage (Front View)
COMPONENT DESCRIPTION AND REPLACEMENT ® All other models For the tabletop, environmental and panel mounted consoles, the location of the MKM board varies. 1. Remove power to the console. 2. The MKM module has four retaining screws. Remove the attaching hardware and disconnect any cables. 3. -
Page 68: Iioic422 Multibus Card Cage (Rear View)
COMPONENT DESCRIPTION AND REPLACEMENT TP36141B Figure 6-3. IIOIC422 Multibus Card Cage (Rear View) FAN ASSEMBLY FOR THE CARD CAGE Figure shows the fan in a console card cage. Refer to Table for the part number for the 11.43 cm (4-1/2 in) fan. Use this procedure to remove the fan from a console. -
Page 69: Dc Distribution Board Socket Connections
COMPONENT DESCRIPTION AND REPLACEMENT ® Table 6-2. DC Distribution Board Socket Connections Socket Console Connection IIMKM02A (IIOIC423 only) — Keyboard interface board IIADP02 Backplane (IIOIC422 only) Backplane (IIOIC422 only) Fans (card cage and door) (IIOIC422 only) Fan (monitor) Table 6-3. DC Distribution Board Pin Outs Terminal Socket Description... -
Page 70: Power Supply Removal For Iioic421 Tabletop Console
COMPONENT DESCRIPTION AND REPLACEMENT IIOIC421 Tabletop To remove the power supply from an IIOIC421 tabletop model, see Figure and follow these steps: 1. Remove power. 2. To remove the cover from the top of the monitor, remove the eight screws and remove the split cover. Do not remove the monitor. -
Page 71: Power Supply Removal For Iioic422 Consoles
COMPONENT DESCRIPTION AND REPLACEMENT ® IIOIC422 Console To remove the power supply from an IIOIC422 console see Fig- and follow these steps: 1. Turn off the main circuit breaker on the power entry panel. Check the power indicator to see if power is removed. 2. -
Page 72: Power Supply Removal For Iioic423 Environmental Console
COMPONENT DESCRIPTION AND REPLACEMENT IIOIC423 Environmental Cabinet To remove the power supply from an IIOIC423 environmental cabinet see Figure and follow these steps: 1. Follow the procedure for removing the IIOIC423 power entry panel in this section. 2. Remove the IIMKM02A circuit board. Do not lose the two nonconductive washers for each standoff. -
Page 73: Power Supply Removal For Iioic424 Panel Mount Console
COMPONENT DESCRIPTION AND REPLACEMENT ® IIOIC424 Panel Mount To remove the power supply from an IIOIC424 panel mounted model see Figure and follow these steps: 1. Remove power. 2. To remove the power entry panel, remove the two chassis screws on the upper edge of the back panel and carefully slide the unit out far enough to access the power supply mounting screws. -
Page 74: Iioic422 Console
COMPONENT DESCRIPTION AND REPLACEMENT degauss switch to correct picture distortion due to magnetic fields on the screen of the lower monitor. The system reset pushbutton resets the OIC multibus key- board module (IIMKM02A) to an initial power up condition when pressed. A terminal block connects annunciators to user-defined alarms. -
Page 75: Power Entry Panel (Pep) Removal For Iioic422 Consoles
COMPONENT DESCRIPTION AND REPLACEMENT ® FRONT VIEW POW ER ENTRY PANEL MOUNTING SCREW S (5) TP80578A Figure 6-9. Power Entry Panel (PEP) Removal for IIOIC422 Consoles IIOIC423 Environmental Cabinet To remove the power entry panel from an IIOIC423 environ- mental cabinet see Figure 6-10 and follow these steps: 1. -
Page 76: Power Entry Panel (Pep) Removal For Iioic423 Environmental Cabinet
COMPONENT DESCRIPTION AND REPLACEMENT POW ER ENTRY PANEL CABINET MOUNTING SCREW S (4) POW ER ENTRY PANEL SUPPORT MOUNTING SCREW S (2) POW ER ENTRY PANEL TP35537B Figure 6-10. Power Entry Panel (PEP) Removal for IIOIC423 Environmental Cabinet ® screws with Dow Corning 732 RTV clear sealant or equivalent when reassembling. -
Page 77: Power Entry Panel Removal For Iioic424 Panel Mount
COMPONENT DESCRIPTION AND REPLACEMENT ® REMOVE 2 SCREW S FROM REAR OF PANEL POW ER ENTRY PANEL TP80564A Figure 6-11. Power Entry Panel Removal for IIOIC424 Panel Mount 2. Shut down AC line power to the panel (plant breaker) so that the AC line may be disconnected safely. -
Page 78: Iioic422 Console Model
COMPONENT DESCRIPTION AND REPLACEMENT Annunciator Display Panel There are three types of annunciator display panels available for the OIC consoles. They are the IIADP01, IIADP02 and NADS03. Ribbon cable maximum length is 4.5 meters (15 feet). Refer to OPERATOR INTERFACE DEVICES Section 3 for installation information. -
Page 79: Iioic423 Environmental Model
COMPONENT DESCRIPTION AND REPLACEMENT ® 3. Remove the four screws securing the ADP panel to the con- sole. Remove the ADP panel. 4. Refer to Section 3 for address switch settings for new ADP panel. NOTE: The IIADP01 tabletop panel can be added to an IIOIC422 console in addition to the IIADP02. -
Page 80: Nads03 Removal From Iioic423 Environmental Cabinet
COMPONENT DESCRIPTION AND REPLACEMENT NADS03 SEALING RING RETAINING SCREW S TP80558A Figure 6-13. NADS03 Removal from IIOIC423 Environmental Cabinet Keyboard Interface Assembly On the keyboard interface connector board, set positions 5, 6 and 7 of dipswitch SW1 to closed (on). Set positions 1 through CAUTION 4 and 8 of dipswitch SW1 to open (off). -
Page 81: Keyboard Interface Assembly (Iioic422 Model)
COMPONENT DESCRIPTION AND REPLACEMENT ® IIOIC424 panel mount consoles, the keyboard interface assem- bly is below the monitor and above the CPU. Refer to Table for part numbers. Refer to Section 7 when replacing fuses for fuse part numbers. The keyboard socket is for the operator keyboard supplied with the OIC consoles (Figure 6-14). -
Page 82: Iioic421 Tabletop Model
COMPONENT DESCRIPTION AND REPLACEMENT IIOIC421 TABLETOP MODEL To remove the keyboard interface assembly from the tabletop model: 1. Turn off the power to the tabletop model. Verify power is removed. 2. Label and disconnect cables from the back of the monitor. 3. -
Page 83: Iioic423 Environmental Model
COMPONENT DESCRIPTION AND REPLACEMENT ® REAR VIEW FRONT VIEW ANNUNCIATOR DISPLAY PANEL KEYBOARD INTERFACE OPERATOR ASSEMBLY KEYBOARD INTERFACE PANEL BRACKET SCREW S (2) POW ER SUPPLY DC DISTRIBUTION BOARD MONITOR POW ER SUPPLY POW ER MOUNTING ENTRY SCREW S PANEL MULTIBUS CARD CAGE POW ER ENTRY... -
Page 84: Color Monitor Connections
COMPONENT DESCRIPTION AND REPLACEMENT 2. Label and disconnect all cables to and from the keyboard interface assembly. 3. Remove the two screws from the front of the power entry panel. 4. Slide the keyboard interface assembly out from the back of the panel. - Page 85 COMPONENT DESCRIPTION AND REPLACEMENT ® MONITOR REMOTE REMOTE SCREEN AUX 1 AUX 2 CONTROLS NO RESISTOR POSITION (NOT USED) (NOT USED) (NOT USED) SYNC RESISTOR COMPOSITE SCREEN POW ER DEGAUSS POSITION SYNCH ADJUSTMENTS - HEIGHT, W IDTH, BRIGHTNESS, CONTRAST TP80557A Figure 6-16.
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Page 86: Iioic422 Console Model
COMPONENT DESCRIPTION AND REPLACEMENT IIOIC422 CONSOLE MODEL To remove the monitor from an IIOIC422 console: 1. In the front of the cabinet, turn off the main circuit breaker on the power entry panel to shut off power to the OIC console. Check the power indicator to see if power is removed from the system. -
Page 87: Monitor Assembly
COMPONENT DESCRIPTION AND REPLACEMENT ® 2. Label and disconnect all cables going to the back of the monitor. 3. Open the rear door above the air conditioner. Remove the two screws fastening the monitor mounting tray to the support rails. 4. -
Page 88: Cpu Removal
COMPONENT DESCRIPTION AND REPLACEMENT CPU REMOVAL This section contains information and the removal instruc- tions for the CPU inside the OIC consoles. Read the instruc- tions before beginning. Refer manufacturer's documentation for maintenance instructions. IIOIC421 TABLETOP MODEL To remove the CPU from an IOIC421 tabletop console see Fig- 6-17 and follow these steps. -
Page 89: Cpu Removal For Iioic421 Tabletop Console
COMPONENT DESCRIPTION AND REPLACEMENT ® REAR VIEW OF MONITOR KEYBOARD INTERFACE ASSEMBLY MOUSE ETHERNET PORT NETW ORK CABLE ON/OFF POW ER KEYBOARD SW ITCH PORT CPU MOUNTING PLATE RETAINING SCREWS REAR VIEW (DOORS REMOVED) TP36161C Figure 6-17. CPU Removal for IIOIC421 Tabletop Console CPU REMOVAL 6 - 26... -
Page 90: Iioic423 Environmental Cabinet
COMPONENT DESCRIPTION AND REPLACEMENT REAR VIEW FRONT VIEW CPU MOUNTING SCREW S POW ER ENTRY PANEL TP36158D Figure 6-18. CPU Removal for IIOIC422 Consoles IIOIC423 ENVIRONMENTAL CABINET To remove the CPU from an IOIC423 environmental cabinet, see Figure 6-19 and follow these steps. 1. -
Page 91: Cpu Removal For Iioic423 Environmental Console
COMPONENT DESCRIPTION AND REPLACEMENT ® CPU MOUNTING SCREW S (2) CPU MOUNTING SCREW S (2) TP35499B Figure 6-19. CPU Removal for IIOIC423 Environmental Console IIOIC424 PANEL MOUNT To remove the CPU from an IOIC424 panel mounted model, see Figure 6-20 and follow these steps. -
Page 92: Cpu Assembly
COMPONENT DESCRIPTION AND REPLACEMENT MONITOR POWER ENTRY PANEL MOUSE ETHERNET PORT NETW ORK CABLE ON/OFF POW ER KEYBOARD SW ITCH PORT CPU MOUNTING SCREWS TP36162D Figure 6-20. CPU Removal for IIOIC424 Panel Mount Console CPU ASSEMBLY When assembling a new CPU, refer to Figure 6-21 for connec- tor callouts and to the appropriate figure in... -
Page 93: Peripherals
COMPONENT DESCRIPTION AND REPLACEMENT ® MOUSE ETHERNET PORT PORT 1 NETW ORK CABLE ON/OFF POW ER KEYBOARD PORT 0 VIDEO PORT SW ITCH PORT TP80555A Figure 6-21. CPU Connector Identification PERIPHERALS The supported peripherals are portable and require no replace- ment instructions. -
Page 94: Section 7 - Support Services
SECTION 7 - SUPPORT SERVICES INTRODUCTION Bailey Controls Company is always ready to assist in the oper- ation and repair of its products. Send requests for sales or application services to your nearest sales or service office. Bailey Controls Company can also provide installation, repair and maintenance contract services. -
Page 95: Recommended Spare Parts
SUPPORT SERVICES ® Table 7-1. Recommended Spare Parts Nomenclature or Description Part Number 50-ohm ThinWire terminator 1949009A1 Annunciator display panel IIADP02 Annunciator display panel NADS03 CPU - Tektronics, model 6642485A1 XP400 Fan 11.43 cm (4-1/2 in) 1947419A7 Fan assembly (3-inch) 6640639A1 Fuse 2 A, 250V fast acting 1948182A22001... -
Page 96: Appendix A - Quick Reference Information
APPENDIX A - QUICK REFERENCE INFORMATION INTRODUCTION This section provides a source for reference information. It contains the jumper and switch settings and fuse locations for the OIC42 operator interface console. 1-2 DISABLE OOT SIGNAL 2-3 ENABLE OOT SIGNAL 1 2 3 USED NOT USED 1 2 3... -
Page 97: Keyboard Interface Connector Board
QUICK REFERENCE INFORMATION ® TO MOUSE PORT ON CPU TO P5 ON MKM BOARD NOT USED CAUTION: SW ITCHES 5, 6 AND 7 ARE CLOSED (ON). SW ITCHES 1 THROUGH 4 TO P7 ON AND 8 ARE OPEN (OFF). IF MKM BOARD THEY ARE NOT SET AND TO P2 ON... -
Page 98: A-4. Color Monitor
QUICK REFERENCE INFORMATION MONITOR REMOTE REMOTE SCREEN AUX 1 AUX 2 CONTROLS NO RESISTOR POSITION (NOT USED) (NOT USED) (NOT USED) SYNC RESISTOR RESISTOR COMPOSITE SCREEN POWER DEGAUSS POSITION SW ITCHES FOR SYNCH ADJUSTMENTS - Ω SYNCH ON HEIGHT, W IDTH, 75- TERMINATION GREEN SW ITCH BRIGHTNESS,... -
Page 99: A-6. Iiadp01, Iiadp02 And Nads03
QUICK REFERENCE INFORMATION ® BACK OF ADP PANEL ADDRESS SW ITCH SW 1 PC BOARD ADDRESS SW ITCH SETTINGS SW 1 1 2 3 4 5 6 7 8 OPEN NOTE: LOCATION OF SW 1 ON PC BOARD W ILL VARY ACCORDING TO ADP/ADS USE. - Page 100 Index Environmental cabinet, wiring ........3-17 AC power..............3-4 240 VAC ............... 3-4 Test............... 4-2 Fan assembly, card cage..........6-5 Wiring..........3-12, 3-17, 3-21 Functional operation, OIC ...........2-2 Annunciator display panel Fuses Connections............3-25 F1 keyboard interface front panel ......3-7 IIADP01 .............. 3-24 F1, F2, F3 keyboard interface board....6-18 IIADP02 ..............
- Page 101 ® Index (continued) Keyboard Observe ..............3-1 Cleaning ..............5-4 Connections ............3-24 Console operation..........2-2 Engineering ............3-21 Hardware overview ..........1-1 Interface assembly ..........6-17 Models ..............1-4 Operator ..............3-21 OIC description Keyboard interface assembly IIOIC421 tabletop..........1-4 SW1 setting ............6-19 IIOIC4221 console ..........1-4 IIOIC4222 console ..........
- Page 102 Index (continued) IIMKM02A jumper settings ........3-29 Trackball/mouse............3-24 Safety considerations ..........3-2 Training ...............7-1 Spare parts ..............7-1 Troubleshooting guide ..........4-1 Special handling ............3-1 SW1 keyboard interface assembly......6-19 Switches, SW1 keyboard interface board....6-19 Unpacking and inspection...........3-2 Tabletop adjustment, console ........3-9 Technical documentation ...........
- Page 103 For prompt, personal attention to your instrumentation and control needs or a full listing of Bailey representatives in principal cities around the world, contact the Bailey location nearest you. Australia Japan United Kingdom Elsag Bailey Pty. Limited Bailey Japan Company, Ltd.
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