REED M2200 Technical Manual
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REED M2200 Technical Manual

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M2200 MIXER TECHNICAL MANUALS
Operations, Maintenance, Schematics, Parts, Safety
OPERATIONS/
MAINTENANCE
Introduction
Warranty
Safety
Operation
Main Controls
Priming
Pumping
Clean-up
Maintenance
Check-List
Rev * REED LLC 2019
SCHEMATICS/
PARTS LISTS
Pumping Train Group
Power Train Group
Main Hydraulic Pump
Tanks
Hydraulic Manifolds
Accumulator
Electrical Group
PCL Controls
Frame Installation
Available Options
SAFTEY MANUAL
AMERICAN CONCRETE
PUMPING ASSOCIATION
Introduction
General Safety
Rules
Appendix

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Summary of Contents for REED M2200

  • Page 1 M2200 MIXER TECHNICAL MANUALS Operations, Maintenance, Schematics, Parts, Safety SAFTEY MANUAL OPERATIONS/ SCHEMATICS/ MAINTENANCE PARTS LISTS AMERICAN CONCRETE PUMPING ASSOCIATION Introduction Pumping Train Group Warranty Power Train Group Safety Main Hydraulic Pump Operation Tanks Main Controls Hydraulic Manifolds Priming Accumulator...

  • Page 2: Table Of Contents

    www.reedpumps.com OPERATION and MAINTENANCE (909)287-2100 INTRODUCTION ......................2 WARRANTY ........................2 WARRANTY CLAIM FORM ........................4 SAFETY .......................... 5 SAFETY ALERT SYMBOLS AND SIGNAL WORDS ................. 5 LOCKOUT / TAGOUT ..........................6 GENERAL SAFETY GUIDELINES ......................6 SAFETY DECALS ............................. 8 OPERATION .........................

  • Page 3: Introduction

    All safety guidelines, product descriptions, illustrations, and specifications found throughout this manual were in effect at the time the manual was released for printing. It should be noted; REED RESERVES THE RIGHT TO MAKE CHANGES IN DESIGN OR TO MAKE ADDITIONS TO OR IMPROVEMENTS IN THE PRODUCT WITHOUT IMPOSING ANY OBLIGATIONS UPON ITSELF TO INSTALL THEM ON PRODUCTS PREVIOUSLY MANUFACTURED.

  • Page 4: Warranty

    OPERATION and MAINTENANCE (909)287-2100 WARRANTY REED warrants each new M2200 Pan Mixer Concrete equipment to be free of defects in material and workmanship under normal use and service for a period as follows: PAN MIXER • 1 year or 1200 operating hours, whichever occurs first •...

  • Page 5: Warranty Claim Form

    Failure Date: Repair Date: Do not send part(s) until requested by REED or until claim is approved. All parts requested to be returned must have a Return Authorization Number provided by REED and shipping freight prepaid. Parts must ship within 30 days from REED request.

  • Page 6: Safety

    www.reedpumps.com OPERATION and MAINTENANCE (909)287-2100 SAFETY Everyone involved with the operation, maintenance, inspection, and repair of the concrete pump MUST READ and UNDERSTAND this manual and the accompanying Safety Manual. SAFETY ALERT SYMBOLS AND SIGNAL WORDS The following safety alert symbols, signals, and explanations are intended to warn the operator of hazardous and potentially hazardous situations.

  • Page 7: Lockout / Tagout

    OPERATION and MAINTENANCE (909)287-2100 LOCKOUT / TAGOUT The Lockout/Tagout procedure applies to all REED concrete placing equipment. Before performing any maintenance and/or repair on equipment; 1. Remove keys lock-out signage must be posted to indicate machine is currently under Lockout/Tagout.

  • Page 8: General Safety Guidelines

    Only Operate, Maintain, Inspect, and Repair In Accordance with This Operation Manual and the Safety Manual Performance and Safety Features Must Never Be Altered, Disconnected, or Removed Contact REED Technical Support and Service When Assistance Is Required Rev * 7 of 51...

  • Page 9: Safety Decals

    Association (CPMA) for your protection. They are placed at appropriate areas on the concrete pump to be constant warnings of dangers. Know and adhere to the information they provide. Contact REED Customer Service for complimentary replacements of safety decals, shipping charges may apply.
  • Page 10 www.reedpumps.com OPERATION and MAINTENANCE (909)287-2100 DO NOT OPERATE MACHINE WITHOUT ALL GRATES IN PLACE Rev * 9 of 51...
  • Page 11 www.reedpumps.com OPERATION and MAINTENANCE (909)287-2100 Rev * 10 of 51...
  • Page 12 www.reedpumps.com OPERATION and MAINTENANCE (909)287-2100 DECALS PLACED NEAR HOPPER GRATE AREA Rev * 11 of 51...
  • Page 13 www.reedpumps.com OPERATION and MAINTENANCE (909)287-2100 Rev * 12 of 51...
  • Page 14 www.reedpumps.com OPERATION and MAINTENANCE (909)287-2100 DECALS PLACED NEAR WATERBOX AREA DECALS PLACED NEAR OUTRIGGER CONTROL AREA Rev * 13 of 51...
  • Page 15 www.reedpumps.com OPERATION and MAINTENANCE (909)287-2100 DECALS PLACED ON SIDE PANEL AREA Rev * 14 of 51...
  • Page 16 www.reedpumps.com OPERATION and MAINTENANCE (909)287-2100 Rev * 15 of 51...
  • Page 17 www.reedpumps.com OPERATION and MAINTENANCE (909)287-2100 Rev * 16 of 51...

  • Page 18: Operation

    www.reedpumps.com OPERATION and MAINTENANCE (909)287-2100 OPERATION OPERATOR QUALIFICATIONS Everyone involved with the operation, maintenance, inspection, and repair of the concrete pump MUST READ and UNDERSTAND this operation manual and the accompanying Safety Manual. The following are a few general warnings for operator qualifications outlined in the Safety Manual.

  • Page 19: Product Description

    REEDs powerful M2200 Pan Mixer can mix a 3000 lb. batch of shotcrete / concrete materials. The M2200 will mix a 1-ton super sack (2200 lbs.) of material in 3 minutes. The mixer then quickly discharges the material into the pump hopper to be either sprayed or pumped.

  • Page 20: B20Hpc-Rm Power Pack

    OPERATION and MAINTENANCE (909)287-2100 B20HPC-RM POWER PACK The M2200 Pan Mixer can also be powered by B20HPC-RM Hydraulic Power Pack (sold separately). Power Pack information is as follows: PAN MIXER QUICK B20HPC-RM-V04 HOPPER DISCONNECT POWER PACK EXTENSION, CONNECTIONS (SOLD SEPARATE)

  • Page 21: Connections

    www.reedpumps.com OPERATION and MAINTENANCE (909)287-2100 CONNECTIONS 1. HYDRAULIC HOSES BETWEEN THE POWER PACK AND PAN MIXER THERE ARE HIGH PRESSURE HOSES THAT MUST BE INSTALLED • BETWEEN POWER PACK AND PAN MIXER. THE ENDS ARE SPRING LOADED. THE ENDS ARE MALE AND FEMALE AND DIFFERENT SIZES, THERE SHOULD BE NO CONFUSION OF PLACEMENT INSTALLATION QUICK DISCONNECT...
  • Page 22 www.reedpumps.com OPERATION and MAINTENANCE (909)287-2100 CONNECTIONS ELECTRICAL CONNECTION BETWEEN PAN MIXER AND POWER PACK THERE IS A COMUNICATION CABLE THAT MUST BE CONNECTED • BETWEEN THE POWER PACK AND THE PAN MIXER. THIS 24 CONDUCTOR CABLE CARRIES ALL INFORMATION AND POWER BETWEEN THE MIXER AND POWER PACK.

  • Page 23: Controls

    www.reedpumps.com OPERATION and MAINTENANCE (909)287-2100 CONTROLS PAN MIXER CONTROL BOX System ON/OFF (Green Rotary Switch w/light) • SWITCH POSITION TO THE LEFT = OFF CONDITION • SWITCH POSITION TO THE RIGHT = CONTROL ON LIGHT SHOULD COME ON Horn Switch (Green Button) •...
  • Page 24 www.reedpumps.com OPERATION and MAINTENANCE (909)287-2100 PAN MIXER CONTROL BOX EMERGENCY STOP (LARGE RED PALM BUTTON) THIS LARGE RED PALM BUTTON IS A PUSH TO ACTIVATE THEN TWIST AND PULL • UP TO START THE RESET SEQUENCE. THIS BUTTON SHUTS OFF ALL FEATURES OF THE PAN MIXER AND WHEN HOOKED TO AN ELECTRIC POWER PACK SHUTS DOWN THE ELECTRIC MOTOR.

  • Page 25: Rp2200 Controls

    www.reedpumps.com OPERATION and MAINTENANCE (909)287-2100 RP2200 CONTROLS EMERGENCY STOP (LARGE RED PALM BUTTON) • THIS LARGE RED PALM BUTTON IS A PUSH TO ACTIVATE THEN TWIST AND PULL UP TO START THE RESET SEQUENCE. THIS BUTTON SHUTS OFF ALL FEATURES OF THE PAN MIXER AND WHEN HOOKED TO AN ELECTRIC POWER PACK SHUTS DOWN THE ELECTRIC MOTOR.

  • Page 26: Jobsite Set-Up

    www.reedpumps.com OPERATION and MAINTENANCE (909)287-2100 JOBSITE SET-UP Refer to the Safety Manual for set-up safety precautions not limited to the following guidelines: Ensure Machine Can Be Safely Operated in Set-Up Location Away from Hazards and Dangers Away from Slopes and Excavations Position Machine on As Solid and Level Ground As Possible Adjust height of Machine and remove Leg pins Secure Machine Positions with Leg Pins and Locks...

  • Page 27: Preparing For System Start-Up

    www.reedpumps.com OPERATION and MAINTENANCE (909)287-2100 PREPARING FOR SYSTEM START-UP When Removing Leg Pins Making sure there are no objects underneath mixer or platform. THE STEPS ARE A MANUAL TYPE THAT RAISE UP TO UNLATCH AND THE CAN BE LOWERED TO ADDAPT TO THE PAN HIGHTH BY HOOKING THE...

  • Page 28: Operation Of Pan Mixer

    www.reedpumps.com OPERATION and MAINTENANCE (909)287-2100 OPERATION OF PAN MIXER PREPARING FOR SYSTEM START-UP AFTER ALL CONNECTIONS HAVE BEEN MADE AND THE APPROPRIATE POWER HAS BEEN SUPLIED TO THE CONTROL BOX THE LICENSED ELECTRICTIAN CAN TEST FOR PROPER ROTATION OF THE ELECTRIC MOTOR AND ALL SUPPORTING CONNECTIONS. THE OPERATOR SHOULD FAMILIARIZE HIMSELF WITH THE CONTROLS AND LOCATION OF HIS FEET TO BE SAFE ON THE DECK.
  • Page 29 www.reedpumps.com OPERATION and MAINTENANCE (909)287-2100 OPERATION OF PAN MIXER SYSTEM START-UP THE ELECTRIC MOTOR MAY BE STARTED FROM THE PLATFORM WITH THE I-O (START (green)-STOP (red)) PUSH BUTTON SWITCH. BY PUSHING THE GREEN BUTTON. 5. ONCE ELECTRIC MOTOR IS STARTED YOU SHOULD SEE HYDRAULIC PRESSURE ON THE GADGE.
  • Page 30 www.reedpumps.com OPERATION and MAINTENANCE (909)287-2100 OPERATION OF PAN MIXER 7. EMERGENCY BUTTON SWITCH CAN BE PRESSED IN THE CASE OF AN EMERGENCY. RED BUTTON CAN BE PUSHED TO STOP THE MIXER, OR IF THE HOPPER GRATE IS LIFTED OPEN OVER 30 SECONDS IT WILL GO TO E-STOP IF EMERGENCY BUTTON IS PRESSED, OR IS IN THE E-STOP MODE THE RED LIGHT WILL BE FLASHING “RED”...
  • Page 31 www.reedpumps.com OPERATION and MAINTENANCE (909)287-2100 OPERATION OF PAN MIXER SUB SYSTEMS DOORS-TILT-WATER PUMP ALL THE FUNCTIONS OF THE SUB SYSTEMS EXCEPT FOR THE • WATER PUMP CAN BE RUN FROM THE PLATFORM WITH THE PREVIOUSLY MENTIONED SWITCHES, ALSO ALL THE FUNCTIONS INCLUDING THE WATER PUMP CAN BE MANUALY RUN FROM THE VALVE ASSEMBLY ON/OFF NOT A FRICTION TYPE AT THE BASE OF THE STEPS.
  • Page 32 www.reedpumps.com OPERATION and MAINTENANCE (909)287-2100 SAFETY ALERT OPERATING TILT UP/DOWN WARNING Crush injury risk Rev * 31 of 51...
  • Page 33 www.reedpumps.com OPERATION and MAINTENANCE (909)287-2100 CLEAN-OUT DOOR HOW TO OPERATE , THIS DOOR IS A MANUAL TYPE. UNLOCK THE LUCKS AND OPEN THE DOOR MANUAL, THEN LIFT MIXER UP FOR CLEAN OUT. OPEN MANUAL DOOR HERE Rev * 32 of 51...
  • Page 34 www.reedpumps.com OPERATION and MAINTENANCE (909)287-2100 OPERATION OF PAN MIXER CHEMICAL/WATER TANK (OPTION) • THE STAINLESS-STEEL TANK IS A FOLD DOWN/UP TYPE WITH VALVES TO FILL THE TANK WITH WATER OR CHEMICAL DEPENDING ON THE APPLICATION AND MIX DESIGN. • THERE IS A DISPERSION TUBE THAT HAS A QUICK DISCONNECT THAT WILL ALLOW IT TO BE STOWED DURING MOVING AND RELOCATION, THIS TUBE IS FITTED WITH OUTLET ORFICES FOR WATER OR CHEMICAL ADDITIVE TO FLOW INTO THE MIX BELOW.

  • Page 35: Maintenance

    Engine Manufacturer Maintenance Schedule Must Be Followed Read Engine Manufacturer Manual REED has provided only general guidelines regarding engine maintenance and will not cover engine warranty claims. Rev * 34 of 51...
  • Page 36 www.reedpumps.com OPERATION and MAINTENANCE (909)287-2100 MAINTENANCE Hydraulic Pressure in All Systems Must Be ZERO Before and During Any Maintenance Procedures Engine Must Be Turned OFF and Lockout / Tagout Procedures Must Be Followed Before and During Any Maintenance Procedures Rev * 35 of 51...

  • Page 37: General Maintenance Areas

    www.reedpumps.com OPERATION and MAINTENANCE (909)287-2100 GENERAL MAINTENANCE AREAS Perform scheduled inspections to identify and detect any potential problems. The list presented should be inspected and checked on a regular basis and is a recommended minimum. MAIN CONTROLS • Control box in good condition, sealed, not damaged •...
  • Page 38 www.reedpumps.com OPERATION and MAINTENANCE (909)287-2100 LUBRICATION Rapid wear and possible shutdown will result if the unit is operated with inadequate lubrication. Follow the recommendations stated herein, and if needed increase the application of lubricants above these recommendations when the equipment is subject to heavy usage.

  • Page 39: Lubrication

    www.reedpumps.com OPERATION and MAINTENANCE (909)287-2100 LUBRICATION POINTS The following graphics are for REFERENCE ONLY. LUBRICATION POINTS Rev * 38 of 51...
  • Page 40 www.reedpumps.com OPERATION and MAINTENANCE (909)287-2100 HYDRAULIC SYSTEM Hydraulic pumps are used to supply the flow of oil necessary to operate actuators of the Pan Mixer. Contamination of the Oil Is the Leading Contributor to System Malfunctions Extreme care must be exercised to prevent contaminants from entering the system. Always cap or plug open ports and hydraulic lines.
  • Page 41 www.reedpumps.com OPERATION and MAINTENANCE (909)287-2100 HYDRAULIC SYSTEM MAINTENANCE ITEM DESCRIPTIONS FLUID Check fluid level and oil clarity daily with sight gauge provided. Maintain level at full mark. Add hydraulic oil through the return filter fill port when necessary. TANK BREATHER Clean every 50 hours of operation.
  • Page 42 www.reedpumps.com OPERATION and MAINTENANCE (909)287-2100 ADDING HYDRAULIC FLUID There are a few common methods for filling the hydraulic tank as described below. Exercise extreme care when adding fluid to the hydraulic tank to avoid contamination. • To prevent any dirt or water from entering the hydraulic tank, thoroughly clean area around the return filter fill port plug, the vented fill cap or the inspection cover.
  • Page 43 www.reedpumps.com OPERATION and MAINTENANCE (909)287-2100 To change the filter elements: 1. Shut off machine. 2. VERIFY PRESSURES IN ALL CIRCUITS READ ZERO! 3. Wipe clean any dirt and grime from area surrounding filter housing 4. Loosen the filter cover plate bolts 5.

  • Page 44: Component Replacement

    COMPONENT REPLACEMENT When parts are worn, do not delay in replacement. Continued usage with worn parts may lead to damage of other components. Please contact the REED Service Department or your local dealer for technical support. Rev * 43 of 51...

  • Page 45: Pump Maintenance Schedule And Checklists

    www.reedpumps.com OPERATION and MAINTENANCE (909)287-2100 PUMP MAINTENANCE SCHEDULE AND CHECKLISTS Providing a maintenance schedule defined specifically by run hours or yardage pumped serves only as a general guideline given the large amount of variables a unit might be subject to, such as weather and ambient temperature conditions, jobsite conditions, material differences of mix design, the load burden the unit is typically subject to, i.e.
  • Page 46 www.reedpumps.com OPERATION and MAINTENANCE (909)287-2100 INITIAL 50 HOUR MAINTENANCE CHECKLIST Actual Hours Date # Maintenance Description Initials Change engine oil and filters (see engine manufacturer maintenance schedule for additional requirements) IF REQUIRED Additional Notes: Change hydraulic oil filters Inspect hydraulic hoses and fittings for any signs of external wear or damage Additional Notes: Rev * 45 of 51...
  • Page 47 www.reedpumps.com OPERATION and MAINTENANCE (909)287-2100 EVERY 100 HOUR MAINTENANCE CHECKLIST Actual Hours Date Maintenance Description Initials Clean hydraulic tank breather Inspect all structural components (check frame, hopper, and other structural members for any damage) Additional Notes: Additional Notes: Check coolers and radiators for dirt or debris. Clean as necessary Check condition of engine drive belts.
  • Page 48 www.reedpumps.com OPERATION and MAINTENANCE (909)287-2100 EVERY 250 HOUR MAINTENANCE CHECKLIST Actual Hours Date # Maintenance Description Initials Change hydraulic filters (or change more frequently as indicated by indicator gauge on filter) Additional Notes: Check that all electrical wires, cables, terminals, plugs are in good condition Additional Notes: Change engine oil and filters (see engine manufacturer guide for all engine requirements) IF REQUIRED...
  • Page 49 www.reedpumps.com OPERATION and MAINTENANCE (909)287-2100 EVERY 250 HOUR MAINTENANCE CHECKLIST Actual Hours Date Maintenance Description Initials Control console in good condition Switch in good condition Additional Notes: Rev * 48 of 51...
  • Page 50 www.reedpumps.com OPERATION and MAINTENANCE (909)287-2100 EVERY 500 HOUR MAINTENANCE CHECKLIST Actual Hours Date Maintenance Description Initials Inspect hydraulic hoses and fittings for any signs of external wear or damage Additional Notes: Inspect all wear parts and change as necessary (excessive wear may cause inefficient performance and/or shutdown of operation) Additional Notes: Change hydraulic fluid, clean the reservoir and the suction strainers within...
  • Page 51 www.reedpumps.com OPERATION and MAINTENANCE (909)287-2100 EVERY 500 HOUR MAINTENANCE CHECKLIST Actual Hours Date ADDITIONAL GENERAL NOTES: Rev * 50 of 51...

  • Page 52: Notes

    www.reedpumps.com OPERATION and MAINTENANCE (909)287-2100 NOTES Rev * 51 of 51...
  • Page 74 REED...
  • Page 75 RP2200 www.reedpumps.com PARTS (909)287-2100 PARTS............................2 FRAME ASSEMBLY ..................... 2 MAIN HYDRAULIC GEAR PUMP ....................3 PUMP DRIVE ....................... 3 POWER TRAIN..................... 3 ELECTRIC MOTOR / COUPLING ................ 4 HYDRAULIC TANK ASSEMBLY ................5 ELECTRICAL CONNECTION ....................7 WIRING HARNESS ....................8 MAIN ELECTRICAL PANEL .......................

  • Page 76: Parts

    RP2200 www.reedpumps.com PARTS (909)287-2100 PARTS FRAME ASSEMBLY ID # PART # PART DESCRIPTION QUANTITY 89676 FRAME WELDMENT, PAN MIXER 2 of 12 RP2200-V05 Rev *...

  • Page 77: Main Hydraulic Gear Pump

    RP2200 www.reedpumps.com PARTS (909)287-2100 MAIN HYDRAULIC GEAR PUMP PUMP DRIVE K3VL80 ID # PART # PART DESCRIPTION QUANTITY 79560-K PUMP, KV3L80 KAWASAKI, 62HP 72266 PUMP DRIVE -324/326TC/SAE-C 88614 PUMP-GEAR PUMP 33CC RH, SAE-A MOUNT 74017 O-RING #232 3 of 12 RP2200-V05 Rev *...

  • Page 78: Power Train

    RP2200 www.reedpumps.com PARTS (909)287-2100 POWER TRAIN ELECTRIC MOTOR / COUPLING ID # PART # PART DESCRIPTION QUANTITY 87040 COUPLING HALF, PUMP SHAFT 86002 COUPLING SPIDER, L190-NBR (USE P/N 87041) 86000 COUPLING HALF, L190-2 1/2X1/2 (USE P/N 87039) 85991 MOTOR, 50HP, 460V, 60HZ, 3PH, 88928 TERMINAL BLOCK FOR WEG MOTOR CE CONN.

  • Page 79: Hydraulic Tank Assembly

    RP2200 www.reedpumps.com PARTS (909)287-2100 HYDRAULIC TANK ASSEMBLY MAGNETIC SEPERATOR NOTE: INSIDE TANK ID # PART # PART DESCRIPTION QUANTITY 88449 OIL TANK WELDMENT 74509 GAUGE-SIGHT/TEMPERATURE 85537 FILLER BREATHER, 3/4 NPT 85529 ENDCOVER KIT, 12 IN W/DRAIN 85867 GASKET- END COVER 12” 800230 MAGNETIC SEPARATOR,3"NPT 85282...
  • Page 80 RP2200 www.reedpumps.com PARTS (909)287-2100 HYDRAULIC ASSEMBLY ID # PART # PART DESCRIPTION QUANTITY 89755-1 COUPLER 1.5” QUICK DISCONNECT 89400-1 BULKHEAD, MALE ADAPTER SAE24-30S 89454-1 LOCK NUT M42X2, FOR 30S BULKHEAD 89755 COUPLER 1” QUICK DISCONNECT 89400 BULKHEAD, MALE ADAPTER SAE16-25S 89454 LOCK NUT M36X2, FOR 25S BULKHEAD 89754...

  • Page 81: Electrical Connection

    RP2200 www.reedpumps.com PARTS (909)287-2100 ELECTRICAL CONNECTION ID # PART # PART DESCRIPTION QUANTITY 86523 CABLE-2 AWG NEC TYPE (MTW & THW) 86519 CONNECTOR-1 ½ IN. 86520 INSULATED BUSHING-1 ½ IN. 89150-2 LUG COPPER 1AWG STR W/3/8 HOLE 7 of 12 RP2200-V05 Rev *...

  • Page 82: Wiring Harness

    RP2200 www.reedpumps.com PARTS (909)287-2100 WIRING HARNESS EXTRACTION TOOL ID # PART # PART DESCRIPTION QUANTITY 89733-H HARNESS, MAIN, PAN MIXER 88243 CABLE W/2DIN PLUG 77990 CABLE, PROXIMITY SWITCH 85618 CABLE, 16AWG-2C, PVC-GRY 87457 PIN, FOR 87456 PLUG 87806-3 PLUG CONNECTOR, 16 PIN W/CORD GRIP 8 of 12 RP2200-V05 Rev *...

  • Page 83: Main Electrical Panel

    RP2200 www.reedpumps.com PARTS (909)287-2100 MAIN ELECTRICAL PANEL ID # PART # PART DESCRIPTION QUANTITY CONTROL PANEL PAN MIXER / SPEED CONTROL 89739 HANDLE FOR 88046 CIRCIUT BREAKER 88047 LABLE PLATE (OUT OF PHASE) 88149-1 88149 LED INDICATING LIGHT, (RED) 88486-3 PUSHBUTTON RED 22M LED TWIST LOCK (E-STOP) 88486-1C N.O.
  • Page 84 RP2200 www.reedpumps.com PARTS (909)287-2100 MAIN ELECTRICAL PANEL ID # PART # PART DESCRIPTION QUANTITY CONTROL PANEL PAN MIXER / SPEED CONTROL CIRCUIT BREAKER 100 AMP 88098 MECHANISM FOR 88047 88048 88049 SHAFT FOR 88047 HANDLE (8 ¼” LONG) SOFT START (SS1) 88437-1 DIN RAIL TRANSFORMER 250VA, 230/460V-120V...
  • Page 85 RP2200 www.reedpumps.com PARTS (909)287-2100 MAIN ELECTRICAL PANEL ID # PART # PART DESCRIPTION QUANTITY CONTROL PANEL PAN MIXER / SPEED CONTROL CONTACTOR (K1) 88067 (K1.1) 89288 RELAY REVERSE PHASE MONITOR 88066 FUSE 1AMP 89501 FUSE HOLDER 88881 RELAY 12V 2 POLE 88345-1 RELAY BASE 88347...

  • Page 86: Connectors

    RP2200 www.reedpumps.com PARTS (909)287-2100 CONNECTORS ID # PART # PART DESCRIPTION QUANTITY 78696 N. CONN INSERT, 24P FEMALE 78697 N CONN. BASE LATCH, 24P 79963 N CONN. INSERT, 10P FEMALE. 79965 N. CONN. BASE-PIN, 10P 8-32 X 1” SCREWS (MOUNTING HARDWARE) 8-32 LOCKNUTS (MOUNTING HARDWARE) 10118000 24 PIN COVER...
  • Page 87 RM2200 www.reedpumps.com PARTS (909)287-2100 PARTS............................2 PAN MIXER ........................2 MIXING BLADES ....................2 BAG BREAKER/SAFTEY GRATE ................ 3 SINGLE DOOR ASSEMBLY ................. 4 MAIN SHAFT ASSEMBLY ..................5 MAIN HYDAULIC MANIFOLD ................6 MAIN HYDAULIC MANIFOLD SCHEMATIC ............7 FRAME ASSEMBLY .....................

  • Page 88: Pan Mixer

    RM2200 www.reedpumps.com PARTS (909)287-2100 PARTS PAN MIXER MIXING BLADES ID # PART # PART DESCRIPTION QUANTITY 88917 MIXER BLADE ASSY 88212 WELDMENT 88214 ARM SHAFT 88213-A PADDLE ARM CLAMP 88231 ARM SQUARE 88338 SHAFT STRAIT 88508 MIXER HALF BLADE 88509 MIXER MAIN BLADE 88510 MIXER OUTER BLADE...

  • Page 89: Bag Breaker/Saftey Grate

    RM2200 www.reedpumps.com PARTS (909)287-2100 BAG BREAKER/SAFTEY GRATE ID # PART # PART DESCRIPTION QUANTITY 88523 PYRAMID BAG CUTTER 88506 SCREEN DOOR WELDMENT 2.5” OPENING 88507 SCREEN DOOR WELDMENT 1” OPENING 88521 FRAME WELDMENT BOTTOM, MIXER SUPPORT 3 of 19 RM2200-V04 Rev *...

  • Page 90: Single Door Assembly

    RM2200 www.reedpumps.com PARTS (909)287-2100 SINGLE DOOR ASSEMBLY ID # PART # PART DESCRIPTION QUANTITY 88696 DRIVE ADAPTER 88698 DOOR, HARDENRD PLATE 88699 ROLLER HOLDER 88707 ROLLER 88695 BRONZE FLANGED BEARING 88712 PIN MACHINED 88713 BOLT BLOCK FOR ROLLER 88714 T BLOCK FOR ROLLER BLCOK 88716 ROLLER PIN 88711...

  • Page 91: Main Shaft Assembly

    RM2200 www.reedpumps.com PARTS (909)287-2100 MAIN SHAFT ASSEMBLY MOTOR/GEAR BOX ID # PART # PART DESCRIPTION QUANTITY 88192 HYDRALIC MOTOR 88200 88195 BEARING CAP 88193 RING 88194 BEARING RETAINER 88199 SHAFT 88198 FLANGE 88196 FLANGE RING, MOTOR MOUNT 88232 88233 88216 BEARING 5 of 19 RM2200-V04...

  • Page 92: Main Hydaulic Manifold

    RM2200 www.reedpumps.com PARTS (909)287-2100 MAIN HYDAULIC MANIFOLD ID # PART # PART DESCRIPTION QUANTITY 88602 MANIFOLD ASSY MOTOR DRIVE CBGH-LDN COUNTERBALANCE VALVE CXDC-XAN CHECKVALVE CXFA-XAN CHECKCALVE CXHA-XAN CHECKVALVE 500-001-219 O RING, BUNA-N 6 of 19 RM2200-V04 Rev *...

  • Page 93: Main Hydaulic Manifold Schematic

    RM2200 www.reedpumps.com PARTS (909)287-2100 MAIN HYDAULIC MANIFOLD SCHEMATIC 7 of 19 RM2200-V04 Rev *...

  • Page 94: Frame Assembly

    RM2200 www.reedpumps.com PARTS (909)287-2100 FRAME ASSEMBLY ID # PART # PART DESCRIPTION QUANTITY 88544 FRAME WELDMENT BOTTOM, MIXER SUPPORT 88209 FRAME WELDMENT, FORKLIFT, PAN MIXER 88650 STEP WELDMENT REMOVABLE, PAN MIXER 88975 HANDLE, PAN MIXER 88731 GUARD FOR WALKING PLATFORM 88207 INNER LEG WELDMENT LH, PAN MIXER 88208...

  • Page 95: Lift Cylinder

    RM2200 www.reedpumps.com PARTS (909)287-2100 LIFT CYLINDER ID # PART # PART DESCRIPTION QUANTITY 88256 CYLINDER HYD, 2” BOR 4” STROKE 9 of 19 RM2200-V04 Rev *...

  • Page 96: Hydraulic Valve

    RM2200 www.reedpumps.com PARTS (909)287-2100 HYDRAULIC VALVE ID # PART # PART DESCRIPTION QUANTITY VALVE WALVOIL 2 SPOOL W/ ONE FRICTION 89809 SEC. 10 of 19 RM2200-V04 Rev *...

  • Page 97: Clean-Out Door Assembly

    RM2200 www.reedpumps.com PARTS (909)287-2100 CLEAN-OUT DOOR ASSEMBLY ID # PART # PART DESCRIPTION QUANTITY 88900 DOOR CLEAN OUT, ASSY PAN MIXER 88893 BALL JOINT 7/8” SWIVEL BEARING 88894 BALL JOINT 7/8” ROD END 88895 SHAFT 7/8” DIA 88899 RETAINING RING 88896 CLAMP HOLD DOWN TOGGLE 88897...

  • Page 98: Panel Wiring Harness

    RM2200 www.reedpumps.com PARTS (909)287-2100 PANEL WIRING HARNESS ID # PART # PART DESCRIPTION QUANTITY 88733-H MAIN CONNECTION CABLE 88243 CABLE WITH 2 DIN PLUG,5M 77990 CABLE, PROXIMITY SWITCH 85618 CABLE, 16AWG-2C, PVC-GREY 87457 PIN, FOR 87456 PLUG 87806-3 PLUG CONNECTOR, 16GA W/CORD GRIP 77640 DIODE, IN4003 12 of 19...

  • Page 99: Main Connection Wiring Harness

    RM2200 www.reedpumps.com PARTS (909)287-2100 MAIN CONNECTION WIRING HARNESS ID # PART # PART DESCRIPTION QUANTITY 88610 MAIN CONNECTION CABLE 78698 CONNECTOR HOUSING 78695 PLUG, 24 PIN (MALE) 78696 PLUG, 24 PIN (FEMALE) 801479 CORD GRIP 2FL-14250 OFLEX 14AWG-25C GRY 13 of 19 RM2200-V04 Rev *...

  • Page 100: Main Controls

    RM2200 www.reedpumps.com PARTS (909)287-2100 MAIN CONTROLS CONTROL PANEL ID # PART # PART DESCRIPTION QUANTITY 89733 CONTROL PANEL W/VARIABLE SPEED 88486-1 SELECTOR SW 22MM METAL 2 POS GREEN 120AC 88486-1C NO CONTACT BLOCK 88486-4 PUSHBUTTON GEN, 22MM MOM W/O BLOCK 88486-2C NC CONTACT BLOCK 88623...

  • Page 101: Fuse, Diode, Ground Block

    RM2200 www.reedpumps.com PARTS (909)287-2100 FUSE, DIODE, GROUND BLOCK ID # PART # PART DESCRIPTION QUANTITY 89733 CONTROL PANEL W/VARIABLE SPEED 90392 FUSE, ATO 5 800449 FUSE, ATO 10 90391 FUSE, ATO 15 800447 FUSE, ATO 25 88881 FUSE HOLDER LED 88881-B JUMPER FIXED BRIDGE 88534...

  • Page 102: Relay, Timer

    RM2200 www.reedpumps.com PARTS (909)287-2100 RELAY, TIMER 2 2A ID # PART # PART DESCRIPTION QUANTITY 89733 CONTROL PANEL W/VARIABLE SPEED W-105331 RELAY-TIMER (2T1) 88345-1 RELAY, 2PLDT, 12VDC, W/MOMENTARY CHECK BTN 88347 RELAY BASE, FOR 88345 (2K1, 2K2.2) 88527 RELAY, 4PDT POLE CHANGE OVER, 12VDC 88527-1 RELAY BASE, 88527 16 of 19...

  • Page 103: Relay, Timer, Controler

    RM2200 www.reedpumps.com PARTS (909)287-2100 RELAY, TIMER, CONTROLER ID # PART # PART DESCRIPTION QUANTITY 89733 CONTROL PANEL W/VARIABLE SPEED W-105617 CONNECTOR, 70A RELAY W-105618 RELAY, SPST, 12V, 70A W-105619 SOCKET, W-105618 RELAY 89734 SINGLE OUTPUT PROPORTIONAL CONTROLER W-106393-1 RELAY, TIMER 88345-1 RELAY, 2PLDT, 12VDC, W/MOMENTARY CHECK BTN 88347...

  • Page 104: Plug, Connector

    RM2200 www.reedpumps.com PARTS (909)287-2100 PLUG, CONNECTOR ID # PART # PART DESCRIPTION QUANTITY 89733 CONTROL PANEL W/VARIABLE SPEED 78695 CONN. INSERT, 24P MALE, 16A 78697 CONN. BASE-LATCH, 24P 78697-C COVER FOR, 78697 CONN BASE 88478-3 RECEPTACLE, BULKHEAD 16 PIN 88479-1 NUT FOR 88478-2 88480-1 WASHER FOR 8847-2...

  • Page 105: Available Options

    RM2200 www.reedpumps.com PARTS (909)287-2100 AVAILABLE OPTIONS WATER TANK ASSEMBLY VARIABLE SPEED MIXER CONTROL 19 of 19 RM2200-V04 Rev *...

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