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Summary of Contents for Niko JT3000/BC2
- Page 2 USER MANUAL – Sorting conveyor – JT3000/BC2 Read the manual carefully before starting, using or maintaining the machine. Pay special attention to advice and warning regarding safety. The electric command box may only be handled by qualified authorised personnel. Do not remove or disable the security elements.
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Page 3: Table Of Contents
USER MANUAL – Sorting conveyor – JT3000/BC2 INDEX INTRODUCTION – GENERAL INFORMATION ....................4 PURPOSE OF THE MANUAL ......................... 4 THE MANUFACTURER ..........................5 THE IDENTIFICATION OF THE MACHINE ....................5 ... - Page 4 USER MANUAL – Sorting conveyor – JT3000/BC2 WASHING ..............................18 7.2.1 WASHING THE EXTERIOR OF THE MACHINE ..................18 MAINTENANCE ............................... 19 www.niko-si.si NIKO - Fruit processing machinery...
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Page 5: Introduction - General Information
USER MANUAL – Sorting conveyor – JT3000/BC2 INTRODUCTION – GENERAL INFORMATION PURPOSE OF THE MANUAL These instructions are written by the manufacturer and come with the machine. The given information is intended for technically qualified experts. The instructions define clearly the purpose of the machine and contain all the necessary data to insure a safe and proper use. -
Page 6: The Manufacturer
USER MANUAL – Sorting conveyor – JT3000/BC2 THE MANUFACTURER ŠRAML d.o.o. Podnanos 66b 5272 Podnanos SLOVENIA Tel. 00386 36 5 368 6116 Fax 00386 36 5 368 6117 E-mail: info@niko-si.si www.niko-si.si THE IDENTIFICATION OF THE MACHINE The basic data of your sorting conveyor are indicated on the identification label on the casing of the electric command box. -
Page 7: The Description Of The Machine
USER MANUAL – Sorting conveyor – JT3000/BC2 THE DESCRIPTION OF THE MACHINE THE PURPOSE The sorting conveyor is designed for one purpose only, sorting – removing manually poor-quality fruits - and transporting fruit. Do not use the machine for any other purpose! FUNCTIONAL DESCRIPTION The sorting conveyor has a belt made of non-toxic material. -
Page 8: Technical Data
USER MANUAL – Sorting conveyor – JT3000/BC2 TECHNICAL DATA WORK AREA The machine can be used and operated by two persons. The work area may change according to the layout and disposition of the machine. If working with a complete fruit processing line, the operation occurs beside the central command box. -
Page 9: Safety
USER MANUAL – Sorting conveyor – JT3000/BC2 SAFETY SAFETY DEVICES Emergency stop switch (*) The Emergency stop switch interrupts the functioning of the whole fruit processing line when pushed. (*) It is located at the central command box (fruit processing line). -
Page 10: Safety At Work Place
USER MANUAL – Sorting conveyor – JT3000/BC2 The machine can be operated only by qualified personnel in a proper physical and mental state. A person that is under the influence of alcohol, drugs or similar is not allowed to operate the machine, perform washing or maintenance work. -
Page 11: Safety During Cleaning And Maintenance - The Procedure Of Isolation Of The Machine
USER MANUAL – Sorting conveyor – JT3000/BC2 SAFETY DURING CLEANING AND MAINTENANCE – THE PROCEDURE OF ISOLATION OF THE MACHINE Before starting any maintenance works on the machine it is necessary to: unplug the machine, turn the main switch into position 0. -
Page 12: Transport, Mounting And Installation
USER MANUAL – Sorting conveyor – JT3000/BC2 TRANSPORT, MOUNTING AND INSTALLATION The machine is transported with a lorry. It is made and delivered as one. LIFTING The manipulation of the lifted cargo is allowed to qualified personnel only! The retention under the elevated cargo is strictly prohibited! During loading and unloading avoid impacts of the cargo. -
Page 13: Commands
USER MANUAL – Sorting conveyor – JT3000/BC2 COMMANDS OVERVIEW OF COMMAND ELEMENTS – CENTRAL COMMAND BOX 5.1.1 CENTRAL COMMANDO BOX (STONE FRUIT PROCESSING LINE) FRONT LEFT REAR RIGHT The central command box consists of the following elements (*): Main plug Control panel (see section 5.1.3 for more information) -
Page 14: Control Panel
USER MANUAL – Sorting conveyor – JT3000/BC2 5) MACHINE PLUGS: Each machine has a plug assigned with a number tag. Make sure that all machines are connected in the right way by matching the number tags. 6) SENSOR PLUGS: These plugs are used to connect sensors. Some machines use safety sensors to activate or stop automatically. -
Page 15: Description And Functions Of The Control Panel Elements
USER MANUAL – Sorting conveyor – JT3000/BC2 5.1.4 DESCRIPTION AND FUNCTIONS OF THE CONTROL PANEL ELEMENTS The central command box controls the operation of the entire fruit processing line; therefore some actions performed will affect all the machines that conform the processing line. -
Page 16: Starting And Stopping The Machine
USER MANUAL – Sorting conveyor – JT3000/BC2 STARTING AND STOPPING THE MACHINE STARTING THE MACHINE Before starting the machine check all the conditions for a safe functioning: check that there are no objects on the machine, which could block normal functioning,... -
Page 17: Shutdown In Case Of Emergency
USER MANUAL – Sorting conveyor – JT3000/BC2 6.2.2 SHUTDOWN IN CASE OF EMERGENCY A shutdown in case of emergency is possible by pressing the Emergency STOP switch on the control panel. It is possible to continue operating after having reset the safety switch. -
Page 18: Setting The Height And The Inclination
USER MANUAL – Sorting conveyor – JT3000/BC2 7.1.1 SETTING THE HEIGHT AND THE INCLINATION The height and inclination of the machine are factory-set, but they can be modified if ever needed. Setting the height To set the height it is necessary to loosen the screws shown in the picture below, then select the desired height and tighten the screws again. -
Page 19: Adjusting The Tension Of The Belt
USER MANUAL – Sorting conveyor – JT3000/BC2 7.1.2 ADJUSTING THE TENSION OF THE BELT The tension of the belt is set by the manufacturer but it can be modified if ever needed. Sometimes occurs that the belt looses tension due to the weight of the fruit load. - Page 20 USER MANUAL – Sorting conveyor – JT3000/BC2 MAINTENANCE Maintenance of the command box is only allowed to the authorized personnel. The manufacturer and the salesman, where you bought the machine provide an authorized service. ATTENTION! It is necessary to isolate the machine during any maintenance work: unplug the machine, turn the main switch to position 0.
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