Wacker Neuson PT 3 Operator's Manual
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Wacker Neuson PT 3 Operator's Manual

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Operator's Manual
Pump
PT 3
PT 3A
PT 3H
EN
5000185222
11
0711
5
0
0
0
1
8 5
2
2
2

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Summary of Contents for Wacker Neuson PT 3

  • Page 1 Operator’s Manual Pump PT 3 PT 3A PT 3H 5000185222 0711...
  • Page 2 Wacker Neuson Production Americas LLC. Any type of reproduction or distribution not authorized by Wacker Neuson Production Americas LLC represents an infringement of valid copyrights. Violators will be prosecuted.

  • Page 3: Foreword

    Expectations This manual provides information and procedures to safely operate and main- tain the above Wacker Neuson model(s). For your own safety and to reduce the information in risk of injury, carefully read, understand, and observe all instructions described this manual in this manual.
  • Page 4 Serious injury hazards to the operator and persons in the work area Permanent damage to the machine which will not be covered under warranty Contact your Wacker Neuson dealer immediately if you have questions about approved or unapproved parts, attachments, or modifications.

  • Page 5: Ec Declaration Of Conformity

    Item number 0009101, 0009240, 0009103, 0620726, 0620800 Net installed power PT 3: 6.6 kW; PT 3A: 5.9 kW; PT 3H: 5.0 kW Measured sound power level PT 3: 103 dB(A); PT 3A: 101 db(A); PT 3H 107 dB(A) Guaranteed sound power level PT 3: 104 dB(A);...

  • Page 7: Table Of Contents

    PT 3 / PT 3A / PT 3H Table of Contents Foreword Safety Information Signal Words Used in this Manual ............9 Machine Description and Intended Use ..........10 Operating Safety ................11 Operator Safety while Using Internal Combustion Engines ....13 Service Safety ..................
  • Page 8 Table of Contents PT 3 / PT 3A / PT 3H Air Cleaner (Wacker Neuson) .............37 Air Cleaner (Honda) ................38 Air Cleaner (Hatz) ................39 Spark Plug (Wacker Neuson / Honda) ..........40 Sediment Cup (Honda) ................41 5.10 Cleaning the Fuel Strainer ..............41 5.11...

  • Page 9: Safety Information

    PT 2/3 /... Safety Information Safety Information Signal Words Used in this Manual This manual contains DANGER, WARNING, CAUTION, NOTICE, and NOTE signal words which must be followed to reduce the possibility of personal injury, damage to the equipment, or improper service. This is the safety alert symbol.

  • Page 10: Machine Description And Intended Use

    PT 2/3 /... Machine Description and Intended Use This machine is a centrifugal trash pump. The Wacker Neuson Trash Pump consists of a tubular steel frame surrounding a gasoline or diesel engine, a fuel tank, and an impeller pump with ports for water suction and discharge.

  • Page 11: Operating Safety

    PT 2/3 /... Safety Information • Projectile hazard from discharge • Crushing hazards from a tipping or falling pump To protect yourself and others, make sure you thoroughly read and understand the safety information presented in this manual before operating the machine. Operating Safety Notice: State Health Safety Codes and Public Resources Codes specify that in certain locations spark arresters be used on internal...
  • Page 12 PT 2/3 /... 1.3.2 Do not use accessories or attachments that are not recommended by Wacker Neuson. Damage to equipment and injury to the user may result. 1.3.3 Do not touch the engine or muffler while the engine is on or immediately after it has been turned off.

  • Page 13: Operator Safety While Using Internal Combustion Engines

    PT 2/3 /... Safety Information Operator Safety while Using Internal Combustion Engines WARNING Internal combustion engines present special hazards during operation and fueling. Failure to follow the warnings and safety standards could result in severe injury or death. Read and follow the warning instructions in the engine owner’s manual and the safety guidelines below.
  • Page 14 Safety Information PT 2/3 /... • Do not refuel a hot or running engine. • Do not refuel the engine near sparks or open flames. • Do not refuel if the machine is positioned in a truck fitted with a plastic bed liner.

  • Page 15: Service Safety

    A hot muffler could ignite the debris and start a fire. 1.5.4 When replacement parts are required for this machine, use only Wacker Neuson replacement parts or those parts equivalent to the original in all types of specifications, such as physical dimensions, type, strength, and material.

  • Page 16: Labels

    Labels PT 3 / PT 3A / PT 3H Labels Label Locations (PT 2A, PT 3A, PT 2, PT3) wc_gr000009 wc_si000580gb.fm...

  • Page 17: Label Locations (Pt 2H, Pt 3H)

    PT 3 / PT 3A / PT 3H Labels Label Locations (PT 2H, PT 3H) wc_si000580gb.fm...

  • Page 18: Label Meanings

    Labels PT 3 / PT 3A / PT 3H Label Meanings DANGER! Asphyxiation hazard. Engines emit carbon monoxide. Do not run the machine indoors or in an enclosed area. NEVER use inside a home or garage, EVEN IF doors and windows are open.
  • Page 19 PT 3 / PT 3A / PT 3H Labels WARNING! Do not open if pump is hot. Hot water and/or steam inside could be pressurized. WARNING! Never pump volatile, flammable, or low- flash-point fluids. These fluids could ignite or explode.
  • Page 20 Labels PT 3 / PT 3A / PT 3H A nameplate listing the model number, item number, revision number, and serial number is attached to each unit. Please record the information found on this name- plate so it will be available should the nameplate become lost or damaged.

  • Page 21: Lifting And Transporting

    PT 2 / 3... Lifting and Transporting Lifting and Transporting Lifting the machine This pump is heavy enough to cause injury if proper lifting techniques are not used. Observe the following guidelines when lifting the pump. • Do not attempt to lift the pump unassisted. Use appropriate lifting equipment such as slings, chains, hooks, ramps, or jacks.

  • Page 22: Operation

    4.1.2 Check the machine and its components for damage. If there is visible damage, do not operate the machine! Contact your Wacker Neuson dealer immediately for assistance. 4.1.3 Take inventory of all items included with the machine and verify that all loose components and fasteners are accounted for.

  • Page 23: Recommended Fuel

    PT 3 / PT 3A / PT 3H Operation Recommended Fuel (Wacker Neuson / Honda) The engine requires regular grade unleaded gasoline. Use only fresh, clean gasoline. Gasoline containing water or dirt will damage fuel system. Consult engine owner’s manual for complete fuel specifications.

  • Page 24: Before Starting

    Operation PT 3 / PT 3A / PT 3H Before Starting See Graphic: wc_gr000013 4.4.1 Read safety instructions at the beginning of this Operator’s Manual. 4.4.2 Place pump as near to water as possible, on a firm, flat, level surface.
  • Page 25 PT 3 / PT 3A / PT 3H Operation wc_tx001779gb.fm...

  • Page 26: To Start (Wacker Neuson)

    Operation PT 3 / PT 3A / PT 3H To Start (Wacker Neuson) See Graphic: wc_gr000655 4.5.1 Open fuel valve by moving lever down (a1). Note: If engine is cold, move choke lever to close position (d2). If engine is hot, set choke to open position (d1).

  • Page 27: To Start (Honda)

    PT 3 / PT 3A / PT 3H Operation To Start (Honda) See Graphic: wc_gr000014 4.7.1 Open fuel valve by moving lever to the right (a1). Note: If engine is cold, move choke lever to close position (b1). If engine is hot, set choke to open position (b2).

  • Page 28: To Start (Hatz)

    Operation PT 3 / PT 3A / PT 3H To Start (Hatz) See Graphic: wc_gr000016 4.9.1 Set speed control lever (a) either to 1/2 START or max. START position, as desired or necessary. Note: Starting at a lower speed will help to prevent exhaust smoke.

  • Page 29: Cold Weather Starting (Hatz)

    PT 3 / PT 3A / PT 3H Operation 4.10 Cold Weather Starting (Hatz) See Graphic: wc_gr000016 4.10.1 Set speed control lever (a) either to 1/2 START or max. START position, as desired or necessary. 4.10.2 Remove the top of the air cleaner and the soundproofing enclosure (c).

  • Page 30: Hoses And Clamps

    Operation PT 3 / PT 3A / PT 3H 4.13 Hoses and Clamps See Graphic: wc_gr000021 Suction hoses (a) must be rigid enough not to collapse when pump is operating. Discharge hoses (b) are usually thin-walled collapsible hoses. Rigid hoses similar to those used as suction hoses may also be used as discharge hoses.

  • Page 31: Emergency Shutdown Procedure

    PT 3 / PT 3A / PT 3H Operation 4.14 Emergency Shutdown Procedure If a breakdown/accident occurs while the machine is operating, follow the procedure below. 4.14.1 Stop the engine. 4.14.2 Turn off the fuel supply. 4.14.3 Remove any obstructions.

  • Page 32: Maintenance

    Maintenance PT 3 / PT 3A / PT 3H Maintenance Maintaining the Emission Control System Normal maintenance, replacement, or repair of emission control devices and systems may be performed by any repair establishment or individual; however, warranty repairs must be performed by a dealer/service center authorized by WACKER NEUSON.
  • Page 33 PT 3 / PT 3A / PT 3H Maintenance Wacker Neuson / Honda Daily After Every Every before first starting 20 hrs. hrs. hrs. Check fuel level. Check engine oil level. Inspect air filter. Replace as needed. Change engine oil.

  • Page 34: Engine Oil System (Hatz)

    Maintenance PT 3 / PT 3A / PT 3H Engine Oil System (Hatz) See Graphic: wc_gr008241 Checking the engine oil level Check the engine oil level with the machine on a level surface and the engine stopped. 5.3.1 Clean the area around the dipstick (a). Remove the dipstick and wipe it clean.
  • Page 35 PT 3 / PT 3A / PT 3H Maintenance 5.3.13 Run the engine for a short interval, then check the drain plug (b) for any leaks. Tighten the drain plug if necessary. wc_gr008241 WARNING Most used oil contains small amounts of materials that can cause cancer and other health problems if inhaled, ingested, or left in contact with skin for prolonged peri- ods of time.

  • Page 36: Engine Oil (Wacker Neuson / Honda)

    Maintenance PT 3 / PT 3A / PT 3H Engine Oil (Wacker Neuson / Honda) See Graphic: wc_gr000022 5.4.1 Drain the oil while the engine is still warm. 5.4.2 Remove the oil filler plug (a) and the drain plug (b) to drain the oil.

  • Page 37: Air Cleaner (Wacker Neuson)

    PT 3 / PT 3A / PT 3H Maintenance Air Cleaner (Wacker Neuson) See Graphic: wc_gr000656 NEVER use gasoline or other types of low-flash point solvents for cleaning the air cleaner. A fire or explosion could result. WARNING NOTICE: NEVER run the engine without the air cleaner. Severe engine damage will occur.

  • Page 38: Air Cleaner (Honda)

    Maintenance PT 3 / PT 3A / PT 3H Air Cleaner (Honda) See Graphic: wc_gr000025 The engine is equipped with a dual element air cleaner. Service air cleaner frequently to prevent carburetor malfunction. NOTICE: NEVER run engine without air cleaner. Severe engine damage will occur.

  • Page 39: Air Cleaner (Hatz)

    PT 3 / PT 3A / PT 3H Maintenance Air Cleaner (Hatz) See Graphic: wc_gr000027 The filter cartridge should always be replaced after 500 operating hours at the latest. 5.7.1 Remove the air cleaner cover (a). 5.7.2 Unscrew and remove knurled nut (b) and take off air cleaner element (c).

  • Page 40: Spark Plug (Wacker Neuson / Honda)

    Maintenance PT 3 / PT 3A / PT 3H Spark Plug (Wacker Neuson / Honda) See Graphic: wc_gr000028 Clean or replace the spark plug as needed to ensure proper operation. Refer to your engine operator’s manual. The muffler becomes very hot during operation and remains hot for a while after stopping the engine.

  • Page 41: Sediment Cup (Honda)

    PT 3 / PT 3A / PT 3H Maintenance Sediment Cup (Honda) See Graphic: wc_gr000029 5.9.1 Turn the fuel valve off. 5.9.2 Remove the sediment cup (a) and the O-ring (b). 5.9.3 Wash both thoroughly in a nonflammable solvent. Dry and reinstall them.

  • Page 42: Valve Clearances (Hatz)

    Maintenance PT 3 / PT 3A / PT 3H 5.11 Valve Clearances (Hatz) See Graphic: wc_gr008242 Only carry out adjustments when the engine is cold (42–62°F / 10– 30°C). 5.11.1 Remove air cleaner cover (a) and noise-insulating hood (b). 5.11.2 Remove any contamination adhering to the cover for the cylinder head.
  • Page 43 PT 3 / PT 3A / PT 3H Maintenance wc_gr008242 wc_tx001776gb.fm...

  • Page 44: Fuel Filter (Hatz)

    Maintenance PT 3 / PT 3A / PT 3H 5.12 Fuel Filter (Hatz) See Graphic: wc_gr000031 Fuel filter maintenance intervals depend on the purity of the diesel fuel used. If operating the machine with dirty fuel, perform this operation at 250 hours.

  • Page 45: Adjusting The Impeller Clearance

    PT 3 / PT 3A / PT 3H Maintenance 5.13 Adjusting the Impeller Clearance See Graphic: wc_gr000035 If it is necessary to replace the impeller or the volute insert, be sure clearance between impeller and insert is adjusted correctly. The impeller (a) should be as close to the insert (b) as possible without rubbing against it.

  • Page 46: Cleaning The Pump

    Maintenance PT 3 / PT 3A / PT 3H 5.14 Cleaning the Pump See Graphic: wc_gr000036 Clean inside of pump housing after every use. 5.14.1 Remove drain plug (a) from pump housing and drain any water left in pump. 5.14.2 Loosen the four knobs holding the pump cover (b) and remove cover.

  • Page 47: Storage

    5.15.4 Change engine oil and follow procedures described in engine manual for engine storage. 5.15.5 Cover pump and engine and store in a clean, dry area. 5.16 Accessories Wacker Neuson offers a complete line of fittings, hoses, and clamps to properly connect the pump to match various job conditions. wc_tx001776gb.fm...

  • Page 48: Basic Troubleshooting

    Maintenance PT 3 / PT 3A / PT 3H 5.17 Basic Troubleshooting Problem / Symptom Reason / Remedy Pump does not take in water. • Not enough priming water in housing. • Engine speed too low. Adjust speed. • Strainer plugged. Clean strainer.

  • Page 49: Technical Data

    PT 3 / PT 3A / PT 3H Technical Data Technical Data Engine Engine Power Rating Net power rating per SAE J1349 and ISO 3046. Actual power output may vary due to conditions of specific use. PT 3 PT 3A...

  • Page 50: Pump

    Technical Data PT 3 / PT 3A / PT 3H Pump Part No. PT 3(I) PT 3 PT 3A PT 3H 0620726 0009321 0009098 0009100 0009322 0009101 0009103 0009323 0009240 0009242 0620800 Pump Dimensions mm (in.) 675 x 505 x 570...

  • Page 51: Sound Measurements

    PT 3 104 dB(A). The sound pressure level at operator’s location (L ) = PT 3A 90.4 dB(A), PT 3H 99 dB(A), PT 3 92 dB(A). These sound values were determined according to ISO 3744 for the sound power level (L ) and ISO 6081 for the sound pressure level ) at the operator’s location.

  • Page 52: Emission Control Systems Information And Warranty

    Emission Control Systems Information and Warranty Emission Control Systems Information and Warranty The Emission Control Warranty and associated information is valid only for the U.S.A., its territories, and Canada. Emission Control Systems Warranty Statement See the supplied engine owner’s manual for the applicable exhaust and evaporative emission warranty statement.

This manual is also suitable for:

Pt 2Pt 2aPt 2hPt 3(i)

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