SICK TR4 Direct Operating Instructions Manual
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SICK TR4 Direct Operating Instructions Manual

Cylindrical safety switches
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O P E R A T I N G I N S T R U C T I O N S
TR4 Direct Cylindrical
Safety switches

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Summary of Contents for SICK TR4 Direct

  • Page 1 O P E R A T I N G I N S T R U C T I O N S TR4 Direct Cylindrical Safety switches...
  • Page 2 Original document This document is an original document of SICK AG. O P E R A T I N G I N S T R U C T I O N S | TR4 Direct Cylindrical 8022968/15V1/2019-11-22 | SICK Subject to change without notice...

  • Page 3: Table Of Contents

    Fault diagnosis................... 20 Response to errors................... SICK Support..................... 8022968/15V1/2019-11-22 | SICK O P E R A T I N G I N S T R U C T I O N S | TR4 Direct Cylindrical Subject to change without notice...
  • Page 4 Annex....................30 13.1 Compliance with EU directives..............O P E R A T I N G I N S T R U C T I O N S | TR4 Direct Cylindrical 8022968/15V1/2019-11-22 | SICK Subject to change without notice...

  • Page 5: About This Document

    Output signal switching device = signal output that is responsible for controlling the safety circuit 8022968/15V1/2019-11-22 | SICK O P E R A T I N G I N S T R U C T I O N S | TR4 Direct Cylindrical Subject to change without notice...

  • Page 6: On Safety

    (see "Mounting", page • Passing metal chips O P E R A T I N G I N S T R U C T I O N S | TR4 Direct Cylindrical 8022968/15V1/2019-11-22 | SICK Subject to change without notice...

  • Page 7: General Safety Notes And Protective Measures

    This involves validating the entire system according to specifications such as those defined in EN ISO 13849-2. 8022968/15V1/2019-11-22 | SICK O P E R A T I N G I N S T R U C T I O N S | TR4 Direct Cylindrical Subject to change without notice...

  • Page 8: Product Description

    Safety switches with a 5-pin M12 connector can only be used individually. O P E R A T I N G I N S T R U C T I O N S | TR4 Direct Cylindrical 8022968/15V1/2019-11-22 | SICK...

  • Page 9: Protective Functions

    4, page 18 • see table 5, page 20 8022968/15V1/2019-11-22 | SICK O P E R A T I N G I N S T R U C T I O N S | TR4 Direct Cylindrical Subject to change without notice...

  • Page 10: Mounting

    (see figure 1, page see figure 2, page 11). O P E R A T I N G I N S T R U C T I O N S | TR4 Direct Cylindrical 8022968/15V1/2019-11-22 | SICK Subject to change without notice...
  • Page 11 Observe the maximum tightening torque of 2.2 Nm for mounting the sensor and actuator. 8022968/15V1/2019-11-22 | SICK O P E R A T I N G I N S T R U C T I O N S | TR4 Direct Cylindrical Subject to change without notice...
  • Page 12 Sensor 1 Sensor 1 Sensor 2 Sensor 2 O P E R A T I N G I N S T R U C T I O N S | TR4 Direct Cylindrical 8022968/15V1/2019-11-22 | SICK Subject to change without notice...

  • Page 13: Electrical Installation

    OSSD 1 and OSSD 2 simultaneously to 24 V DC must be ruled out by pro‐ tected cable routing without fail. 8022968/15V1/2019-11-22 | SICK O P E R A T I N G I N S T R U C T I O N S | TR4 Direct Cylindrical Subject to change without notice...

  • Page 14: Connection

    Device connection (M12, 8-pin or cable variant) Figure 3: Device connection (M12, 8-pin) O P E R A T I N G I N S T R U C T I O N S | TR4 Direct Cylindrical 8022968/15V1/2019-11-22 | SICK...

  • Page 15: Device Connection (M12, 5-Pin)

    Both safety outputs (OSSD 1 and OSSD 2) must be evaluated without fail in order to guarantee safety. 8022968/15V1/2019-11-22 | SICK O P E R A T I N G I N S T R U C T I O N S | TR4 Direct Cylindrical Subject to change without notice...

  • Page 16: Series Connection Of Several Safety Switches

    (e.g. YF2A18- xxxUA5M2A18) TR4 Direct safety switch O P E R A T I N G I N S T R U C T I O N S | TR4 Direct Cylindrical 8022968/15V1/2019-11-22 | SICK Subject to change without notice...

  • Page 17: Commissioning

    Teach-in complete, sensor ready: The Status/Diag LED lights up O green. 8022968/15V1/2019-11-22 | SICK O P E R A T I N G I N S T R U C T I O N S | TR4 Direct Cylindrical Subject to change without notice...

  • Page 18: Teaching In And Locking A Uniquely Coded Sensor

    Ö 3 × red, 2 × green be taught in again. This is not possible. O P E R A T I N G I N S T R U C T I O N S | TR4 Direct Cylindrical 8022968/15V1/2019-11-22 | SICK...

  • Page 19: Inspection Instructions

    Check the protective device for signs of misuse or manipulation. Check the switch housing for damage. 8022968/15V1/2019-11-22 | SICK O P E R A T I N G I N S T R U C T I O N S | TR4 Direct Cylindrical Subject to change without notice...

  • Page 20: Fault Diagnosis

    Ö Red (2 Hz) Non-remediable error b Replace the device. O P E R A T I N G I N S T R U C T I O N S | TR4 Direct Cylindrical 8022968/15V1/2019-11-22 | SICK Subject to change without notice...

  • Page 21: Troubleshooting In Safe Series Connection

    LED lights up green LED flashes red LED flashes green 8022968/15V1/2019-11-22 | SICK O P E R A T I N G I N S T R U C T I O N S | TR4 Direct Cylindrical Subject to change without notice...

  • Page 22: Decommissioning

    We will be glad to help you dispose of these devices on request. O P E R A T I N G I N S T R U C T I O N S | TR4 Direct Cylindrical 8022968/15V1/2019-11-22 | SICK...

  • Page 23: Technical Data

    Unlimited, but a maximum of 30 is recom‐ mended. 8022968/15V1/2019-11-22 | SICK O P E R A T I N G I N S T R U C T I O N S | TR4 Direct Cylindrical Subject to change without notice...

  • Page 24: Course Of The Ossd Test Over Time

    Make sure that the machine’s control does not react to these test pulses and the machine does not switch off. O P E R A T I N G I N S T R U C T I O N S | TR4 Direct Cylindrical 8022968/15V1/2019-11-22 | SICK...

  • Page 25: Dimensional Drawings

    Figure 10: M30 actuator dimensional drawing (mm) 8022968/15V1/2019-11-22 | SICK O P E R A T I N G I N S T R U C T I O N S | TR4 Direct Cylindrical Subject to change without notice...

  • Page 26: Ordering Information

    Cable with male connector, TR4-SBU02CB 6070802 M12, 5-pin O P E R A T I N G I N S T R U C T I O N S | TR4 Direct Cylindrical 8022968/15V1/2019-11-22 | SICK Subject to change without notice...

  • Page 27: Spare Parts

    5339105 SBxxxxB sensor Uniquely coded TR4-RBU00B 5339106 8022968/15V1/2019-11-22 | SICK O P E R A T I N G I N S T R U C T I O N S | TR4 Direct Cylindrical Subject to change without notice...

  • Page 28: Accessories

    Mounting bracket, M18 Steel, zinc-plated BEF-WN-M18 5308446 thread O P E R A T I N G I N S T R U C T I O N S | TR4 Direct Cylindrical 8022968/15V1/2019-11-22 | SICK Subject to change without notice...
  • Page 29 8022968/15V1/2019-11-22 | SICK O P E R A T I N G I N S T R U C T I O N S | TR4 Direct Cylindrical Subject to change without notice...

  • Page 30: Annex

    (part number: see the type label entry in the “Ident. no.” field). O P E R A T I N G I N S T R U C T I O N S | TR4 Direct Cylindrical 8022968/15V1/2019-11-22 | SICK...
  • Page 31 ANNEX 8022968/15V1/2019-11-22 | SICK O P E R A T I N G I N S T R U C T I O N S | TR4 Direct Cylindrical Subject to change without notice...
  • Page 32 Phone +36 1 371 2680 Phone +386 591 78849 E-Mail ertekesites@sick.hu E-Mail office@sick.si India South Africa Phone +91-22-6119 8900 Phone +27 (0)11 472 3733 Further locations at www.sick.com E-Mail info@sick-india.com E-Mail info@sickautomation.co.za SICK AG | Waldkirch | Germany | www.sick.com...

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