SICK T4000 Direct Operating Instructions Manual
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SICK T4000 Direct Operating Instructions Manual

Transponder safety switches
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O P E R A T I N G I N S T R U C T I O N S
T4000 Direct
Transponder safety switches

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Summary of Contents for SICK T4000 Direct

  • Page 1 O P E R A T I N G I N S T R U C T I O N S T4000 Direct Transponder safety switches...
  • Page 2 Original document This document is an original document of SICK AG. O P E R A T I N G I N S T R U C T I O N S | T4000 Direct 8022738/2019-05-07 | SICK Subject to change without notice...

  • Page 3: Table Of Contents

    Commissioning.................. 30 Safety......................Switching on....................Teach-in..................... Thorough check..................8022738/2019-05-07 | SICK O P E R A T I N G I N S T R U C T I O N S | T4000 Direct Subject to change without notice...
  • Page 4 List of figures..................48 List of tables..................49 O P E R A T I N G I N S T R U C T I O N S | T4000 Direct 8022738/2019-05-07 | SICK Subject to change without notice...

  • Page 5: About This Document

    The following information is available via the Internet: 8022738/2019-05-07 | SICK O P E R A T I N G I N S T R U C T I O N S | T4000 Direct Subject to change without notice...

  • Page 6: Symbols And Document Conventions

    In practice, there are different dangerous states, such as: • Machine movements • Electrical parts O P E R A T I N G I N S T R U C T I O N S | T4000 Direct 8022738/2019-05-07 | SICK Subject to change without notice...
  • Page 7 Visible and invisible beam • A combination of multiple hazards 8022738/2019-05-07 | SICK O P E R A T I N G I N S T R U C T I O N S | T4000 Direct Subject to change without notice...

  • Page 8: Safety Information

    The safety switch must be configured, mounted, connected, commissioned, and ser‐ viced by qualified safety personnel only. O P E R A T I N G I N S T R U C T I O N S | T4000 Direct 8022738/2019-05-07 | SICK...
  • Page 9 8022738/2019-05-07 | SICK O P E R A T I N G I N S T R U C T I O N S | T4000 Direct Subject to change without notice...

  • Page 10: Product Description

    A stop command is triggered if the guard is opened while the machine is running. O P E R A T I N G I N S T R U C T I O N S | T4000 Direct 8022738/2019-05-07 | SICK...

  • Page 11: Product Characteristics

    The LEDs STATE (green) and ERROR (red) indicate the operational status of the safety switch. 8022738/2019-05-07 | SICK O P E R A T I N G I N S T R U C T I O N S | T4000 Direct Subject to change without notice...
  • Page 12 Overview of the LED statuses and their meanings: see "LED status indicators", page O P E R A T I N G I N S T R U C T I O N S | T4000 Direct 8022738/2019-05-07 | SICK Subject to change without notice...

  • Page 13: Project Planning

    Ensure that there is no bypassing by replacement actuators. Restrict access to actuators. 8022738/2019-05-07 | SICK O P E R A T I N G I N S T R U C T I O N S | T4000 Direct Subject to change without notice...

  • Page 14: Design

    The process of defining the thorough checks must be documented in a traceable manner. O P E R A T I N G I N S T R U C T I O N S | T4000 Direct 8022738/2019-05-07 | SICK...
  • Page 15 Thorough check of the safety switch for signs of misuse or manipulation 8022738/2019-05-07 | SICK O P E R A T I N G I N S T R U C T I O N S | T4000 Direct Subject to change without notice...

  • Page 16: Mounting

    If the mounting location is not specified by the machine documentation, it must be cho‐ sen carefully. O P E R A T I N G I N S T R U C T I O N S | T4000 Direct 8022738/2019-05-07 | SICK...
  • Page 17 Figure 2: Change in sensing range when installed flush Flush installation Non-flush installation Actuator Response range 8022738/2019-05-07 | SICK O P E R A T I N G I N S T R U C T I O N S | T4000 Direct Subject to change without notice...

  • Page 18: Changing The Approach Direction

    Figure 4: Changing the approach direction O P E R A T I N G I N S T R U C T I O N S | T4000 Direct 8022738/2019-05-07 | SICK Subject to change without notice...
  • Page 19 (5). 8022738/2019-05-07 | SICK O P E R A T I N G I N S T R U C T I O N S | T4000 Direct Subject to change without notice...

  • Page 20: Electrical Installation

    The safety outputs OA/OB are short-circuit protected. ■ O P E R A T I N G I N S T R U C T I O N S | T4000 Direct 8022738/2019-05-07 | SICK Subject to change without notice...

  • Page 21: Protection Of The Voltage Supply

    Application diagnostic output Pink Enable input for channel 1 8022738/2019-05-07 | SICK O P E R A T I N G I N S T R U C T I O N S | T4000 Direct Subject to change without notice...

  • Page 22: Connecting Cables

    Maximum cable length up to output OA/OB first switch 2 to 5 O P E R A T I N G I N S T R U C T I O N S | T4000 Direct 8022738/2019-05-07 | SICK Subject to change without notice...

  • Page 23: Case Example For Determination Of The Cable Length

    200 m. The planned application is functional in this form. 8022738/2019-05-07 | SICK O P E R A T I N G I N S T R U C T I O N S | T4000 Direct Subject to change without notice...

  • Page 24: Y-Distribution And End Connector

    Figure 9: Y-distribution connection diagram Male contact Female contact O P E R A T I N G I N S T R U C T I O N S | T4000 Direct 8022738/2019-05-07 | SICK Subject to change without notice...

  • Page 25: Connection

    Both safety outputs (OA and OB) must be mandatorily evaluated in order to guar‐ antee safety (see figure 12). 8022738/2019-05-07 | SICK O P E R A T I N G I N S T R U C T I O N S | T4000 Direct Subject to change without notice...

  • Page 26: Connecting An Individual Safety Switch

    The application diagnostic output OUT can be connected to a control as an application diagnostic output. O P E R A T I N G I N S T R U C T I O N S | T4000 Direct 8022738/2019-05-07 | SICK...
  • Page 27 (e.g. OA to IB). 8022738/2019-05-07 | SICK O P E R A T I N G I N S T R U C T I O N S | T4000 Direct Subject to change without notice...

  • Page 28: Series Connection Of Several Safety Switches

    Use a common voltage supply for the control and the connected safety switches. O P E R A T I N G I N S T R U C T I O N S | T4000 Direct 8022738/2019-05-07 | SICK...
  • Page 29 "Technical data", page 8022738/2019-05-07 | SICK O P E R A T I N G I N S T R U C T I O N S | T4000 Direct Subject to change without notice...

  • Page 30: Commissioning

    Only the most recently taught-in actuator is valid. Actuators that have already been taught in cannot be taught in again. O P E R A T I N G I N S T R U C T I O N S | T4000 Direct 8022738/2019-05-07 | SICK...
  • Page 31 8022738/2019-05-07 | SICK O P E R A T I N G I N S T R U C T I O N S | T4000 Direct Subject to change without notice...

  • Page 32: Thorough Check

    O P E R A T I N G I N S T R U C T I O N S | T4000 Direct 8022738/2019-05-07 | SICK...

  • Page 33: Troubleshooting

    Self-test after supply voltage applied Ö 10 Hz 8022738/2019-05-07 | SICK O P E R A T I N G I N S T R U C T I O N S | T4000 Direct Subject to change without notice...
  • Page 34 Displays other than those described here indicate an internal device fault. In this case, please contact your SICK subsidiary. O P E R A T I N G I N S T R U C T I O N S | T4000 Direct 8022738/2019-05-07 | SICK...

  • Page 35: Maintenance

    The green LED STATE then flashes at regular intervals. ° Close all guards. 8022738/2019-05-07 | SICK O P E R A T I N G I N S T R U C T I O N S | T4000 Direct Subject to change without notice...
  • Page 36 Repeat the thorough check for each protective device individually as from the sec‐ ond step. O P E R A T I N G I N S T R U C T I O N S | T4000 Direct 8022738/2019-05-07 | SICK...

  • Page 37: Decommissioning

    SICK will be glad to help you dispose of these devices on request. 8022738/2019-05-07 | SICK O P E R A T I N G I N S T R U C T I O N S | T4000 Direct Subject to change without notice...

  • Page 38: Technical Data

    Safety outputs (OA/OB) (2 semiconductor outputs, p-switching, short-circuit protected) Output voltage U(OA)/U(OB) O P E R A T I N G I N S T R U C T I O N S | T4000 Direct 8022738/2019-05-07 | SICK Subject to change without notice...
  • Page 39 8022738/2019-05-07 | SICK O P E R A T I N G I N S T R U C T I O N S | T4000 Direct Subject to change without notice...

  • Page 40: T4000-1Kba Actuator

    – The values apply to non-flush mounting of the actuator. O P E R A T I N G I N S T R U C T I O N S | T4000 Direct 8022738/2019-05-07 | SICK Subject to change without notice...

  • Page 41: T4000-1Kbq Actuator

    Response range with center offset m = 0 8022738/2019-05-07 | SICK O P E R A T I N G I N S T R U C T I O N S | T4000 Direct Subject to change without notice...
  • Page 42 The dwell time is the time in which the actuator must be located inside or outside the response range. O P E R A T I N G I N S T R U C T I O N S | T4000 Direct...

  • Page 43: T4000-1Kbr Actuator

    Plastic PC Ø 20 mm × 2.1 mm Dimensions 8022738/2019-05-07 | SICK O P E R A T I N G I N S T R U C T I O N S | T4000 Direct Subject to change without notice...

  • Page 44: Dimensional Drawings

    Figure 18: Dimensional drawing of actuator T4000-1KBA (mm) Sensing face O P E R A T I N G I N S T R U C T I O N S | T4000 Direct 8022738/2019-05-07 | SICK Subject to change without notice...
  • Page 45 Figure 20: Dimensional drawing of actuator T4000-1KBR (mm) 8022738/2019-05-07 | SICK O P E R A T I N G I N S T R U C T I O N S | T4000 Direct Subject to change without notice...

  • Page 46: Ordering Information

    Connecting cable 30 m, straight male connec‐ 6022242 Safety screws M4×14, 20 pcs 5309170 O P E R A T I N G I N S T R U C T I O N S | T4000 Direct 8022738/2019-05-07 | SICK Subject to change without notice...

  • Page 47: Annex

    130, 50968 Köln EC type examination: • ET19026 8022738/2019-05-07 | SICK O P E R A T I N G I N S T R U C T I O N S | T4000 Direct Subject to change without notice...

  • Page 48: List Of Figures

    19. Dimensional drawing of actuator T4000-1KBQ (mm)..........45 20. Dimensional drawing of actuator T4000-1KBR (mm)..........45 O P E R A T I N G I N S T R U C T I O N S | T4000 Direct 8022738/2019-05-07 | SICK...

  • Page 49: List Of Tables

    14. Device part numbers....................46 15. Accessories part numbers..................46 8022738/2019-05-07 | SICK O P E R A T I N G I N S T R U C T I O N S | T4000 Direct Subject to change without notice...
  • Page 50 LIST OF TABLES O P E R A T I N G I N S T R U C T I O N S | T4000 Direct 8022738/2019-05-07 | SICK Subject to change without notice...
  • Page 51 LIST OF TABLES 8022738/2019-05-07 | SICK O P E R A T I N G I N S T R U C T I O N S | T4000 Direct Subject to change without notice...
  • Page 52 E-Mail office@sick.com.gr E-Mail info@sick.ru Vietnam Hong Kong Singapore Phone +65 6744 3732 Phone +852 2153 6300 Phone +65 6744 3732 E-Mail sales.gsg@sick.com E-Mail ghk@sick.com.hk E-Mail sales.gsg@sick.com Detailed addresses and further locations at www.sick.com SICK AG | Waldkirch | Germany | www.sick.com...

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