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3M ECAM-20 MM-D Instructions Manual

3M ECAM-20 MM-D Instructions Manual

External cable assembly module (ecam) double cable entry port

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3M
External Cable Assembly Module (ECAM)
Double Cable Entry Port
ECAM-20 MM-D
Instructions
June 2011
3
78-8140-3820-0-B

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Summary of Contents for 3M ECAM-20 MM-D

  • Page 1 External Cable Assembly Module (ECAM) ™ Double Cable Entry Port ECAM-20 MM-D Instructions June 2011 78-8140-3820-0-B...
  • Page 2: Kit Contents

    1.0 General The 3M External Cable Assembly Module (ECAM) Double Cable Entry Port ECAM-20 mm-D is designed to ™ accept fiber optic loose buffer tube & central tube ribbon type cables with external diameters of up to 20 mm /0.78". The kit will accommodate cables with single or dual cable strength members (CSM).
  • Page 3 Shield Bond Connector 4460-D/FO-SS (2) ™ ™ H. Washers set (4 sets) P. Instruction Manuals Visually inspect all components. If any component is missing or appears damaged, do not install. Call 3M customer service at 1-800-426-8688 for a replacement product. 78-8140-3820-0-B...
  • Page 4 3.0 Dielectric Main Cable Preparation EXPRESS LOOSE BUFFER TUBE CABLE 6" (150 mm) 3" (75 mm) TRIM SINGLE OR SCUFF SHEATH DUAL CSM RODS ON ALL CABLES TYPICAL CABLE PREP FOR EXPRESS BUFFER 96" MAX (2.4 m) TUBE CABLE SHEATH REMOVED EXPRESS CENTRAL TUBE CABLE 6"...
  • Page 5 4.0 For Armored Cables Only The following two grounding kits are available: Internal Ground Kit Internal Ground Kit ™ ™ ECAM-GND-6-AWG ECAM-GND-14-AWG 80-6113-1702-7 80-6113-1704-3 Prepare cable as described in the previous armored cable prep setion. Wrap the sheath with Scotch All Weather Telephone Vinyl Plastic ®...
  • Page 6 For demonstration purposes, the metallic version will be used throughout the instruction manual. 5.0 3M External Cable Assembly Module (ECAM) Double 20 mm-D ™ Removal Using a 3/8-inch (10 mm) nut driver, loosen the clamp screws on the ECAM assembly.
  • Page 7 External Cable ™ Assembly Module (ECAM) Double Cable Entry Port ECAM-20 mm-D. This information can be recorded in the log below. Note: If the arrows on the decal point at the line between two different sizes, use what is listed in the box below the line.
  • Page 8 7.0 Cable Clamp Shell Selection Locate the clamp shells on the clamp shell tree. Note that each clamp shell is numbered. Remove the required clamp shell sets from part tree. Make two sets of clamp shells for each cable. If multiple shells are required for a specific cable size, locate these and assemble them into sets.
  • Page 9 Assemble the clamp shell(s) onto the bottom half of the cable housing. Note the orientation of the pin and socket and assemble accordingly. Note: Different-sized cables may require different- sized clamps. Ensure that the correct clamp set matches the cable when assembling in the bottom housing and the cable clamp.
  • Page 10 Mastic Collar Build Mark the cables approximately .25 inches (6 mm) from the end of sheath. This is to locate the mastic collar. Washers can be split along the notch for installation over the cable. Install two washers on each cable near the sheath end as shown..
  • Page 11 The release liner can be wrapped around the mastic collar temporarily to keep the mastic clean. Be sure to remove the liner before installing the cable into 3M ™ External Cable Assembly Module (ECAM) Double Cable Entry Port ECAM-20 mm-D housing. Relocate washers next to the collar. Repeat for second cable. 78-8140-3820-0-B...
  • Page 12 ™ External Cable Assembly Module Double Cable Entry Port ECAM-20 mm-D bottom half. Press the mastic rope in place and route (ECAM) as shown. Make sure at least .25 inches (6 mm) of the mastic rope extends out both ends as shown.
  • Page 13 Evenly tighten the two outer screws along with the center screw by alternating between. Torque the three clamp screws to 30 inch-lbs. 8.15 Place top half of the 3M Double Cable Entry Port ECAM-20 ™ External Cable Assembly Module (ECAM) mm-D over the bottom half.
  • Page 14 8.17 Finish tightening the two screws marked 'A' until the gaps between the halves under are closed or nearly closed. Then finish tightening the screw marked 'B'. Torque all three screws to 45 in.-lbs. Note: Do not exceed 50 in.-lbs. of torque 8.18 Trim excess mastic with snips or a knife.
  • Page 15 Color-coded cable ties can be installed at this time to attach caps and can also be used to identify feeder or distribution cables. 10.0 Cable Strength Member Installation; For armored loose tube cable 10.1 Please refer to 4460-D-SS instruction manual, 78-8135-4338-2 (3M Scotchlok Shield Bond ™ ™...
  • Page 16: Ground Wire Installation

    Metallic Version: Please refer to Instruction Manual 78-8128-0289-6-C 3M Scotchlok Shield Bond ™ Connector Assembly 4460-D\FO for ground wire installation. 12.2 Non-Metallic Isolated version: Please refer to Instruction Manual 78-8128-0289-6-C 3M Scotchlok ™ Shield Bond Connector Assembly 4460-D\FO-SS for ground wire installation. 13.0 3M External Cable Assembly Module (ECAM) Double Cable Entry ™...
  • Page 17 Correct Incorrect 13.4 Loosen clamps and position over double cable assembly ECAM assembly as shown. Torque screw to 45 inch-lbs. 14.0 3M Double Cable Entry Port ECAM-20 mm-D Accessories ™ UPC Number 3M I.D. Number Description 0-00-51115-19196-1 80-6113-1702-7 External Cable Assembly Module (ECAM) 18 mm, 20 mm and 27 mm ™...
  • Page 18 Warranty; Limited Remedy; Limited Liability. This product will be free from defects in material and manufacture for a period of one (1) year from the time of purchase. 3M MAKES NO OTHER WARRANTIES INCLUDING, BUT NOT LIMITED TO, ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE.