Furuno FCV-1200L Service Manual

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COLOR LCD SOUNDER
FCV-1200L/1200LM

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Summary of Contents for Furuno FCV-1200L

  • Page 1 Back COLOR LCD SOUNDER FCV-1200L/1200LM...
  • Page 2 Y o u r L o c a l A g e n t / D e a l e r 9 - 5 2 , A s h i h a r a - c h o , N i s h i n o m i y a , J a p a n T e l e p h o n e : 0 7 9 8 - 6 5 - 2 1 1 1 T e l e f a x :...
  • Page 3: Table Of Contents

    CONTENTS 1. SYSTEM CONFIGURATION ..............1 1.1 Standard Type (FCV-1200L)................. 1 1.2 Black Box Type ..................... 2 1.3 Monitor Type (FCV-1200LM)................. 3 1.4 Connecting external transceiver unit (ETR) to EXIF Unit....... 4 1.5 Connecting external monitor unit to EXIF Unit..........4 2.
  • Page 4: System Configuration

    1. SYSTEM CONFIGURATION 1.1 Standard Type (FCV-1200L) The standard type of the FCV-1200L consists of a Monitor Unit, Processor Unit and transducers, as shown in figure 1.1. MONITOR UNIT MU-101C CONTROL UNIT CV-1201: Landscape type CV-1202: Portrait type NMEA 0183...
  • Page 5: Black Box Type

    1.2 Black Box Type The black box type of the FCV-1200L consists of a Interface Unit (IF-8000), a Control Unit (CV- 1201 or CV-1202) and a Processor Unit, as shown in figure 1.2. The monitor unit must be VGA type or VGA compatible type supplied in local. And it is connected to the Interface Unit IF-8000.
  • Page 6: Monitor Type (Fcv-1200Lm)

    *2: For sister ship one unit only Same as above Sister ship: EXIF Assy. required for FCV-1200L Master ship: FCV-1200LM or FCV-1200L equipped with EXIF Assy. 3: Navigator may be connected to either monitor unit or interface unit. *4: Cable for monitor unit, control unit...
  • Page 7: Connecting External Transceiver Unit (Etr) To Exif Unit

    1.4 Connecting external transceiver unit (ETR) to EXIF Unit • When external transceiver units (ETR) are connected together with the internal transceiver unit, set the XDCR CONNECT menu in E/S DRAFT SETTING menu as follows; 1) To display internal "H" and "L" signals in dual display mode Select INTERNAL for both high and low frequencies.
  • Page 8: Signal Flow

    2. SIGNAL FLOW The function of FCV-1200L is mainly controlled by the CPU on the MAIN board in the Processor Unit. The key settings on the Control Panel are read by the CPU on the PNL board and send to the CPU on the MAIN board via the data communication line.
  • Page 9 Figure 2.2 Signal flow diagram; Black Box & Monitor Type Details of each signal shown in figures 2.1 and 2.2 Note; H: high frequency L: low frequency Name Function VTX H/L Supply voltage for TX power amplifier (+B voltage) KP TX H/L Pulsed carrier signals for transmission TRX SIG H/L Echo signals (output from ES board)
  • Page 10 SIG IN AC Input signal (AC) from external transceiver unit SIG IN DC Input signal (DC) from external transceiver unit KP IN H/L Trigger signal inputted from external transceiver unit KP OUT H/L Trigger signal output for external transceiver unit TVG/GAIN TVG and GAIN control voltage for external transceiver unit TD/RD...
  • Page 11: Function Of Each Unit

    3. FUNCTION OF EACH UNIT 3.1 Display Unit (MU-101C) The Display Unit (MU-100) consists of DISP board (06P0238), LCD Inverter board, and LCD Unit. Figure 3.1 shows the system block diagram of the Display Unit. DISP 06P0238 CN-3 CN-2 NMEA LCD I/F H-SYNC, V-SYNC, CLK R, G, B,...
  • Page 12: Control Unit (Cv-1201/1202)

    3.2 Control Unit (CV-1201/1202) Figure 2.2 shows the system block diagram of the Control Unit. 02P6275 or 02P6276 Figure 3.2 System block diagram of Control Unit The control unit consists of the key panel and the PNL board. There two types of the PNL boards; 02P6275 for the portrait type and 02P6276 for the landscape type.
  • Page 13 The processor unit consists of the MAIN board (02P6269), ES board (02P6271), POWER board (02P6270), FIL board (02P6274), CON board (02P6262), and EXIF board (02P6279). The EXIF board is optional supplied. Following table shows the principal functions of each PC board. PC board Functions MAIN board...
  • Page 14 Figure 3.4 Block diagram of PWR board (02P6270)
  • Page 15 3.3.2 ES Board 02P6271 Figure 3.5 shows the block diagram of the ES board. TP45 TVG - H TRX TVG H-H TVG REG. 2nd LOCAL H-H 1st LOCAL H-H TP40 TP30 TP31 TP34 TP42 TP36 TRX SIG H-H TP41 DIODE Amp.
  • Page 16 Receiving Circuit The Received signals both H and L frequencies are converted into 246.2 kHz (1 IF signal) by the first mixer circuit and then converted into 11 kHz (2 IF signal) by the second mixer circuit after amplified by the TVG amplifier circuit. The local carrier signals (1 LOCAL/ 2 LOCAL) for the mixer circuit are generated by the MAIN board.
  • Page 18 3.3.4 EXIF Board (02P6278/02P6279) Figure 3.7 shows the block diagram of the EXIF Unit. EXIF2 02P6279 EXIF1 02P6278 CN7 CN8 SIG IN AC/DC-H Detector Converter Linear/Log Selector Converter SIG IN AC/DC-L Detector Converter KP IN- H Buffer KP OUT - H Buffer KP IN - L Buffer...
  • Page 19 terminals when the external transceiver unit (ETR) or EX mode is selected. Gain and TVG voltage When external transceiver unit is selected on the menu, Gain and TVG data, which are set on the control panel, are derived from the CPU on the MAIN board to the CPU on the EXIF board and converted into the analog voltage by the D/A converter.
  • Page 20: Test Point, Led And Adjuster

    4. TEST POINT, LED and ADJUSTER 4.1 DISP Board (06P0238) TP12 TP 3 F1: 3A TP 7 TP10 TP 8 TP 4 TP11 Figure 4.1 DISP board Test Point Name Measurings Remarks TP 1 5.0 V + 0.25 V Source voltage of LCD control circuit in LCD Unit TP 3 PGND TP 4...
  • Page 21: Power Board (02P6270)

    4.2 Power Board (02P6270) CR19 TP14 TP12 TP10 CR21 CR10 TP17 TP18 TP15 CR20 CR26 TP16 TP25 TP28 TP26 TP27 TP20 TP24 TP21 TP23 TP19 TP22 Figure 4.2 Power board (02P6270) Test Point Name Measurings Remarks +5 G See Chapter 5 Switching signal +12VD See Chapter 5...
  • Page 22 Test Point Name Measuring Remarks TP17 VTX L G Switching signal TP18 -VIN(P0V) See Chapter.5 Negative line of ship's main TP19 TP20 VTX L +B Voltage supplied to transmission amplifier (low) TP21 VTX H +B Voltage supplied to transmission amplifier (high) TP22 5.0 + 0.25V TP23...
  • Page 23: Board (02P6271)

    4.3 ES Board (02P6271) Note: Production sets have pads for test pins, but no test points on the ES board. RX Block 1 TX Block RX Block 2 Figure 4.3 ES board (02P6271) RX Block 1 TP40 TP39 TP33 TP30 TP32 TP31 TP12...
  • Page 24 Test Point Name Name Name TP12 RF L-C TP16 RF L-H TP32 RF H-C TP13 RF L-H TP17 RF L-C TP33 RF H-C TP14 RF L-H TP30 RF H-H TP39 RF H-C TP15 RF L-C TP31 RF H-H TP40 RF H-H RX Block 2 TP42 TP43...
  • Page 25 Test Point Name TX1 L V REF 5VA P TP48 TX0 L TP47 TX1 L TP45 TX0 L R212 TVG L CR29 TX Block TP10 LO L-C TP11 LO L-H TP46 TP20 LO H-H TP44 TP21 LO H-C TP22 . LO L-H TP29 TP24 TP23...
  • Page 26: Main Board (02P6269)

    4.4 MAIN Board (02P6269) TP12 TP16 TP10 TP15 TP13 TP14 TP19 TP18 TP20 TP17 TP21 CR11 TP23 CR12 TP29 CR15 TP31 TP35 CR16 TP34 TP26 TP33 TP11 R126 TP25 TP32 TP22 TP28 TP27 R125 TP24 TP30 R127 Figure 4.7 MAIN board (02P6269) Test Point Name Functions...
  • Page 27 Test Point Name Functions TP16 DSP CLK 25.175 MHz TP17 Write signal for Gate Array TP18 Chip select signal TP19 Write signal for Gate Array TP20 Read signal for Gate Array TP21 KPIM KP input TP22 KPIS KP input TP23 LOCAL1 L Local carrier signal (L) for mixer 1 of receiver circuit TP24...
  • Page 28: Exif Unit

    4.5 EXIF Unit EXIF 1 Board (02P6278) GAIN/TVG : L Figure 4.8 Front View of EXIF 1 board (02P6278) GAIN/TVG : H Figure 4.9 Rear View of EXIF 1 board (02P6278) Test Point Name Remarks VREF L Reference voltage of A/D converter ( L ) VREF H Reference voltage of A/D converter ( H )
  • Page 29 Selects input signal (L) format either Log or linear OFF (linear) A/D (H) Log/linear Selects input signal (H) format either Log or linear Note: The Log. position are used only when signals are exchanged between one and another FCV-1200L. Name Function Time of 1sec...
  • Page 30 Figure 4.11 Rear View of EXIF 2 board (02P6279) Dip-switch Note) L: input/output signal to/from terminal CN7. Factory Name Remarks Setting KPOUT L POS Select polarity of "KPOUT L" signal. #1:ON, #2:OFF: positive #1:OFF, #2:ON: negative KPOUT L NEG KP IN L POS Set ON/OFF according to polarity of KP IN L inputted #2:ON and #3:OFF for Positive KP input KP IN L NEG...
  • Page 31: Interface Unit

    Dip-switch Note) L: input/output signal to/from terminal CN7, H: input/output signal to/from terminal CN8 Factory Names Remarks Connects CN7 #9 to GND KPOUT L ON: outputtig KP from J5 #2 and CN8 #9, OFF: no output. RECO H Select output signal from REC OUT H (DC signal) terminal. #3 ON, #4 OFF: outputs RECO L (internal signal from ES board), ETRREC H #3 OFF, #4 ON: outputs ETR REC H (external signal from external transceiver...
  • Page 32 Name Function +5 V Always ON -5 V Always ON Adjuster Adj. Name Adjustment 1. Select test pattern "white" on TEST menu in system menu 2. Adjust pot. R9 so that the voltage at TP4 becomes 0.7Vpp 1. Select test pattern "white" on TEST menu in system menu 2.
  • Page 33: Waveform

    5. WAVEFORM 5.1 MAIN Board 02P6270 TP1: ROMCS TP4:TX0 H TP5:TX1 H Note. Phase difference between TX0 and TX1. TP6:KP0 H TP7:DDS2 SCLK...
  • Page 34 TP8:22.5792 MHz TP9:DDS2 SDATA TP10:KP2 TP11:KPOM TP12:LOCAL 1 H TP13:DSP CLK 4 Vpp 2 Vpp TP15:76.3 kHz TP16:LOCAL 2 2 Vpp...
  • Page 35 TP17:WR1 TP18:CS0 TP19:WR0 TP20:RD TP21:KPIM TP22:KPIS TP23: LOCAL 1 L TP25:DDS1 SDATA...
  • Page 36 TP26:22.5792 MHz TP27:DDS1 SCLK 5 Vpp TP28:KPOS TP30:KP1 TP31:TX0 L TP33:TX1 L...
  • Page 37: Power Board

    5.2 POWER BOARD TP1: +5 G TP2/TP3: +12V 7.2 V 100 V TP4: +5 V TP9: VTX HG TP12: TO VTX H TP14: VTX L TP16: P CLK TP18: -VIN (P0V)
  • Page 38: Board (02P6271)

    5.3 ES Board (02P6271) TVG curve at J1 #15 (Range:200m, LV5) TX output at J4 #1/#3 ( Type of transducer connected is 200B-12H ) Enlarged picture TX Voltage measured at CN3 #2- #3 and CN4 #2- #3 with transducer. Freq. Power Type of Output (Vp-p)
  • Page 39: Transducer Data Setting

    How to set transducer data in MANUAL setting menu All transducers supplied by FURUNO and some transducers of other maker are listed on XDCR TYPE menu. MANUAL setting is used only when the transducer type is not listed on the XDCR TYPE menu, since the maximum transmission rate is 600 PPM in comparison with that is 750 PPM on the XDCR TYPE menu.
  • Page 40 Basically the transducer, whose output power is over 3 kW and not listed on the XDCR TYPE menu, is not allowed to connect to the FCV-1200L because of the maximum output power of internal transmission circuit of the FCV-1200L is 3 kW.
  • Page 41: Testing Transducer

    7. TESTING TRANSDUCER The transducers are classified into electrostriction type and magnetrostriction type. Generally the transducer elements of the electrostriction type are made of barium titanate, and the magnetrostriction types are made of ferrite. Those are shown with the alfa-numeric after frequency number of the transducer type, For example; 50B - 6: "50"...
  • Page 42: Checking Resonant Frequency Characteristic

    Table 7.1 Ro: matching impedance Table 7.2 Ro: matching impedance Ω Ω Ω Ω Freq. Power Type Freq. Power Type 15 kHz 1 kw 15F-4S 16 + j31 68 kHz 1 kw 68F-8H 100 + j 2 kw 15F-10 23 + j69 3 kw 68F-30H 100 + j0...
  • Page 43 Procedure 2 : using the impedance check circuit with sweep generator. S.G. Vs(Vpp) Transducer Sweep Oscilloscope Generator Figure 7.3 Resonant characteristic check circuit using sweep generator Figure 7.4 shows the resonant characteristic of the transducer "50B-6B", measured by the check circuit shown in figure 7.3.
  • Page 44 Defective Transducer (Example 1) Normal Transducer Defective Transducer(Example 2) Defective Transducer(Example 3) Vs: 20Vpp, R: 1 k ohm, Oscilloscope: 1 m sec./div., 2 V/div. Figure 7.4 Resonant characteristics of normal and defective transducer "Type 50B-12" The section 7.4 shows sample waveforms of normal transducers. The waveforms shown in right side are measured in water (depth is 2 m, more or less), and the waveforms shown in left side are measured in air.
  • Page 45: Resonant Waveforms Of Normal Transducers

    7.4 Resonant waveforms of normal transducers In water In air 15F-4S 15F-4S Vs:20Vpp, Ro:1k ohm Vs:20Vpp, Ro:1k ohm Sweep freq.: 2 to 25 kHz Sweep freq.: 2 to 25 kHz 1 msec/div, 0.2V/div 1 msec/div, 0.2V/div 28F-18 28F-18 Vs:15Vpp, Ro:1k ohm Vs:15Vpp, Ro:1k ohm) Sweep freq.: 10 to 40 kHz Sweep freq.: 10 to 40 kHz...
  • Page 46 In water In air 50B- 6B 50B-6B Vs:15Vpp, Ro:1k ohm Vs:15Vpp, Ro:1k ohm Sweep freq.: 10 to 80 kHz Sweep freq.: 10 to 80 kHz 1 msec/div, 1.0 V/div 1 msec/div, 1.0 V/div 50B- 9B 50B- 9B Vs:15Vpp, Ro:1k ohm Vs:15Vpp, Ro:1k ohm Sweep freq.: 20 to 80 kHz Sweep freq.: 20 to 80 kHz...
  • Page 47 50F- 24H 50F- 24H Vs:15Vpp, Ro:1k ohm Vs:15Vpp, Ro:1k ohm Sweep freq.: 10 to 80 kHz Sweep freq.: 10 to 80 kHz 1 msec/div, 2.0 V/div 1 msec/div, 2.0 V/div 45F- 3H 45F- 3H Vs:15Vpp, Ro:1k ohm Vs:15Vpp, Ro:1k ohm Sweep freq.: 20 to 65kHz Sweep freq.: 20 to 65 kHz 1 msec/div, 1.0 V/div...
  • Page 48 In water In air 68F- 8H Vs:15Vpp, Ro:1k ohm 68F- 8H Vs:15Vpp, Ro:1k ohm Sweep freq.: 60 to 75kHz Sweep freq.: 60 to 75kHz 1 msec/div, 0.5 V/div 1 msec/div, 0.5 V/div 68F- 30H 68F- 30H Vs:15Vpp, Ro:1k ohm Vs:15Vpp, Ro:1k ohm Sweep freq.: 50 to 75kHz Sweep freq.: 50 to 75kHz 1 msec/div, 0.5 V/div...
  • Page 49 In water In air 88B- 10 Vs:15Vpp, Ro:1k ohm 88B- 10 Vs:15Vpp, Ro:1k ohm Sweep freq.: 24 to 160kH Sweep freq.: 24 to 160kH 1 msec/div, 2.0 V/div 1 msec/div, 2.0 V/div 88F- 126H Vs:15Vpp, Ro:1k ohm 88F- 126H Vs:15Vpp, Ro:1k ohm Sweep freq.: 30 to 160kH Sweep freq.: 30 to 160kH 1 msec/div, 1.0 V/div...
  • Page 50 In water In air 150B- 12H Vs:15Vpp, Ro:1k ohm 150B- 12H Vs:15Vpp, Ro:1k ohm Sweep freq.: 50 to 200kH Sweep freq.: 50 to 200kH 1 msec/div, 2.0 V/div 1 msec/div, 2.0 V/div 200B- 5S Vs:15Vpp, Ro:1k ohm 200B- 5S Vs:15Vpp, Ro:1k ohm Sweep freq.: 4 to 400kH Sweep freq.: 4 to 400kH 1 msec/div, 1.0 V/div...
  • Page 51 In water In air 200B- 8B Vs:15Vpp, Ro:1k ohm 200B- 8B Vs:15Vpp, Ro:1k ohm Sweep freq.: Sweep freq.: 1 msec/div, 0.5 V/div 1 msec/div, 0.5 V/div 200B- 8N Vs:15Vpp, Ro:1k ohm 200B- 8N Vs:15Vpp, Ro:1k ohm Sweep freq.: 100 to 300kH Sweep freq.: 100 to 300kH 1 msec/div, 1.0 V/div 1 msec/div, 1.0 V/div...
  • Page 52: Updateing Software

    5. Select "1200.bat" file. 1200.bat 6. MS-DOS prompt screen appears on PC. 7. Turn on the FCV-1200L when “TARGET power on” comes on the PC screen. 8. Loading starts automatically. The PC screen shows the progresses of updating. 9. When loading of new software is completed, “Finish version up.ted” appears on the PC screen while the FCV-1200L shows normal picture.
  • Page 53: Connecting Ext. Vga Monitor

    9. CONNECTTING EXT. VGA MONITOR More about external monitor 1) The external monitor is a VGA monitor or equivalent. 2) The line impedance of R, G, and B must be 75 ohms. 3) Horizontal synchronous signal is 31.469 kHz, negative polarity. 4) Vertical synchronous signal is 59.94 Hz, negative polarity.

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