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SINGLE SERVING AUTOMATIC POD MACHINE
NEWCO ENTERPRISES INC, 3650 NEW TOWN BLVD SAINT CHARLES, MO 63301
AUTOMATIC POD REMOVAL
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FLOWMETER OPTION
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20 OZ TRAVEL MUG
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LARGE POD WASTE TRAY / THRU COUNTER OPTION
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ADJUSTABLE DRINK STRENGTH
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ADJUSTABLE DRINK VOLUME
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1-800-325-7867 FAX 1-636-925-0029
Features/ Specifications
1
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Table of Contents
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Summary of Contents for Newco Fresh Cup
- Page 1 SINGLE SERVING AUTOMATIC POD MACHINE NEWCO ENTERPRISES INC, 3650 NEW TOWN BLVD SAINT CHARLES, MO 63301 1-800-325-7867 FAX 1-636-925-0029 Features/ Specifications AUTOMATIC POD REMOVAL • FLOWMETER OPTION • 20 OZ TRAVEL MUG • LARGE POD WASTE TRAY / THRU COUNTER OPTION •...
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Page 2: Table Of Contents
TABLE OF CONTENTS SPECIFICATIONS ………………………………………………………………………………………….. NEWCO PRODUCT WARRANTY ………………………………………………………………………... MACHINE SET-UP …………………………………………………………………………………………. MACHINE OPERATION …………………………………………………………………………………… MACHINE PROGRAMMING & CALIBRATION ………………………………………………………… SERVICING THE MACHINE ………………………………………………………………………………. TANK REMOVAL …………………………………………………………………………………………… POD BREWING MECHANISM ……………………………………………………………………………. ELECTRICAL COMPONENTS ……………………………………………………………………………. ERROR MESSAGES ……………………………………………………………………………………… FLOW ADJUSTMENT CONTROL ………………………………………………………………………... -
Page 3: Specifications
SPECIFICATIONS TANK WATTAGES US 1700W 120V- CANADA 1400W 120V- INTERNATIONAL 1700W 220V TANK CAPACITY-1 US GALLON DRIP TRAY CAPACITY 8 OUNCES USE WASTE TRAY POD WASTE TRAY CAPACITY 80 PODS- PN 780306 FOR THRU-COUNTER USE UP TO 20 OZ CUP SIZE SHIPPING WT-APPROX 35 LBS... -
Page 4: Newco Product Warranty
REPAIR, REPLACEMENT OR REFUND. In no event shall Newco be liable for any other damage or loss, including, but not limited to, lost profits, lost sales, loss of use of equipment, claims of Buyer’s customers, cost of capital, cost of down time, cost of substitute equipment, facilities or services, or any other special, incidental or consequential damages. -
Page 5: Machine Set-Up
MACHINE SET-UP NOTE: The FRESH KUP machine weighs approximately 35 LBS. Use CAUTION when unpacking LIFT MACHINE FROM MACHINE BOTTOM ONLY. DO NOT MOVE and lifting machine. MACHINE UNLESS THE HOT WATER TANK IS DRAINED AND EMPTY. Open and install the drip tray grill and place drip tray into pod tray 2. -
Page 6: Machine Operation
MACHINE OPERATION BREWING INDICATOR DRAWER OPEN PUSH & HOLD FOR HOT WATER LIGHT BUTTON DISPENSE WHEN DRAWER IS CLOSED READY PROGRAMMABLE PUSH TO RETURN BREW TO BREW BREW BUTTONS (CUP MECHANISM TO HOME POSITION INDICATOR LIGHT STRENGTH OR CUP WHEN DRAWER IS OPEN SIZE, TEA, ETC •... -
Page 7: Machine Programming & Calibration
To enter the maintenance menu turn the unit off then hold the Hot Water (Reset) key and the Open key (Button A) while turning on the power to the Fresh Cup pod brewer. Hold both keys down until “DRAIN LINE” scrolls across the display. Press the Mild key (Button B) until “OZ PER TICK”... - Page 8 PROGRAMMING AND CALIBRATION CONT’D TEMPERATURE In this entry the user may set the tank temperature in the range of 170 to 205 degrees Fahrenheit with the default at 200 degrees F. Pressing button D (see Fig 1) will toggle the display so the user may view the real tank temperature. The real temperature display has all three decimal points illuminated.
- Page 9 PROGRAMMING AND CALIBRATION CONT’D CALIBRATION* (NON-FLOWMETER MACHINES ONLY) This entry shows the amount of water the brewer dispenses in 30 seconds with no pauses. To run calibration, place a container able to hold at least 10 oz preferably greater. Press button D (see Fig 1) and the brewer will enter a brew cycle.
- Page 10 “MAINTENANCE” MENU The Fresh Cup pod brewer has a maintenance menu that consist of scrolling menu entries that can be scanned through, backward and forward, using button A and button B (see Fig 1). The letter to the right of the button is the buttons letter assignment.
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Page 11: Servicing The Machine
DRAINING THE HOT WATER TANK THE DRAIN TUBE IS CLIPPED TO THE TANK PLATE IN FRONT OF THE TANK. THE HOT WATER TANK CAN BE DRAINED FROM THE FRONT OF THE MACHINE – UNPLUG MACHINE FROM POWER SOURCE. REMOVE POD WASTE TRAY. CAUTION-UNLESS THE TANK IS LEFT TO COOL THE WATER IS EXTREMELY HOT AND CAN CUASE HARMFUL BURNS. -
Page 12: Tank Removal
TANK REMOVAL & ACCESS AREAS REMOVE (3) 8-32 NUTS TO PREPARE TANK FOR REMOVAL (TWO ON TOP OF TANK & ONE ON BOTTOM OF PUMP BRACKET LOOSEN SCREWS TO REMOVE TOP & BACK COVERS REMOVE (2) 6-32 SCREWS LOOSEN BUT DO NOT TO REMOVE SIDE PANEL REMOVE THESE 2 FOR PUMP ACCESS... -
Page 13: Pod Brewing Mechanism
POD BREWING MECHANISM 780234-61MM and 780330 –56MM... - Page 14 POD BREWING MECHANISM CONT’D ITEM # NEWCO PN DESCRIPTION QTY/EA 780230 BREW MECH MOTOR 780231 DELTROL SOLENOID 780257 UPPER BREW CHAMBER-61MM 780329 UPPER BREW CHAMBER-56MM 773246 U-CUP SEAL RING 780262 LOWER BREW CHAMBER-61MM 780314 LOWER BREW CHAMBER-56MM 780418 EJECT SLOPE CAM ASS’Y...
- Page 15 780234 TANK ASS’Y...
- Page 16 780234 TANK ASS’Y CONT’D ITEM # NEWCO PN DESCRIPTION QTY/EA 110958 RELAY, 12 VDC SPST 30A 111593 HI-LIMIT THERMOSTAT 706341 PUMP ASS’Y-120 VOLT 781772 PUMP ASS’Y W/ELBOW 780253 PUNCHED TANK W/STUD 773056 AIR PUMP, POD 108022 LIQUID LEVEL PROBE 151677...
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Page 17: Electrical Components
ELECTRICAL COMPONENTS... -
Page 18: Error Messages
ELECTRICAL COMPONENTS CONT’D ITEM # NEWCO PN DESCRIPTION QTY/EA 780225 CONTROL BOARD 110626 SWITCH, DPST, ON/OFF 102383 SOLENOID FILL VALVE 105115 TRANSFORMER 120VAC-24VAC 780224 DISPLAY BOARD ERROR MESSAGES Message - "THERMISTOR ERROR" THERMISTOR IS OPEN OR SHORTED-REPLACE PN 151677 Message - "HIGH TEMP ERROR"... -
Page 19: Flow Adjustment Control
FLOW ADJUSTMENT CONTROL VIEW FROM TOP OF MACHINE COVER REMOVED ONLY USED FOR ADJUSTING WATER FLOW RATE (FACTORY SET) CALIBRATION PUMP FLOW ADJUSTMENT COUNTER CLOCKWISE CLOCKWISE DECREASE INCREASE FLOW FLOW... -
Page 20: Wiring Diagram
WIRING DIAGRAM 780225 SWITCH/DISPLAY BOARD WASTE REED PROGRAMMING SWITCH HEADER UPPER LOWER SOLENOID SOLENOID 12 VDC 12 VDC 780224 24 VDC CONTROL BOARD UPPER DRIVE MOTOR BK/WH LOWER DRIVE MOTOR 4 3 2 1 24 VDC WATER BK/WH PUMP 12 VDC COFFEE LEDs CENTER...
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