GBC StreamWire Service Manual
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GBC StreamWire Service Manual

GBC StreamWire Service Manual

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Table of Contents

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GBC StreamWire
Service Manual
Part Number: 7716519
Revision Number: E1
Issue Date: July 2020
GBC StreamWire
07/23/2020
Service Manual

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Summary of Contents for GBC StreamWire

  • Page 1 GBC StreamWire Service Manual Part Number: 7716519 Revision Number: E1 Issue Date: July 2020 GBC StreamWire 07/23/2020 Service Manual...
  • Page 2 • If none of the above situations apply, go to EVERY CALL ACTIVITIES on page 1-4. Verify that the problem is corrected and go to EVERY CALL ACTIVITIES on page 1-4. GBC StreamWire Service Manual 07/23/2020...

  • Page 3: Table Of Contents

    2. Repair and Troubleshooting Procedures ..2-1 equipment, modules, components, or parts thereof, Customer releases GBC from any and all liability for actions by the Customer, and Customer 3. Book Quality ............3-1 agrees to indemnify, defend, and hold GBC harmless from any third party 4.

  • Page 4: Introduction

    Organization ................v How to Use This Documentation .......... v Other Information ..............vi The Use of Caution, Warning, and Note statements ....vi Safety Devices ................ vii CAUTION ................vii Operational Safety ..............vii Important safeguards ............. viii GBC StreamWire Service Manual 07/23/2020...

  • Page 5: Service Call Procedures

    This section contains a list of spare parts for the machine. All parts list page reference numbers begin with the letters “PL”, followed by a prefix number, a decimal point, and a sequential number used within the subsystem. GBC StreamWire 07/23/2020 Service Manual...

  • Page 6: Other Information

    Section 8: Installation in damage to, or destruction of, equipment. This section contains service information that supports the GBC Warning - A Warning statement indicates an operating or maintenance StreamWire Installation.

  • Page 7: Safety Devices

    Safety Devices Operational Safety The GBC eWire™ Pro has door interlocks to prevent personal injury Do not operate the GBC eWire™ with the interlocks defeated. when operating the machine. Use care when a procedure in this Manual instructs you to “insert an When you open a door, a Safety Interlock device automatically disables Interlock Cheater”...

  • Page 8: Important Safeguards

    Do not open any panels other than those indicated by this Manual. ♦ Pay particular attention to the WARNINGS and CAUTIONS listed in the User Manual and Service Manual. GBC StreamWire Service Manual 07/23/2020 viii...
  • Page 9 Notes: GBC StreamWire 07/23/2020 Service Manual...
  • Page 10 INITIAL ACTION .......... 1-3 SYSTEM CHECKS ........1-3 EVERY CALL ACTIVITIES ......1-4 SCHEDULED MAINTENANCE ....1-4 eWIRE MAINTENANCE SCHEDULE ..1-5 Periodic Maintenance ....... 1-5 Periodic Replacement ....... 1-5 FINAL ACTION ..........1-6 GBC StreamWire 07/23/2020 Service Call Procedures...

  • Page 11: Call Flow

    FINAL ACTIONS This step is used to ensure that the machine performance and book quality are satisfactory. It will also provide direction to help complete administrative tasks. Service Call Procedures 07/23/2020 GBC StreamWire...

  • Page 12: Initial Action

    If the problem is not resolved after 2 hours, escalate to Ricoh level support. If none of the above situations apply, go to EVERY CALL • ACTIVITIES. Verify that the problem is corrected and go to EVERY CALL • ACTIVITIES. GBC StreamWire 07/23/2020 Service Call Procedures...

  • Page 13: Every Call Activities

    Perform GP 6.15 Optical Sensor Cleaning • Refer to the eWire Maintenance Schedule on Page 1-5. Perform all • scheduled maintenance. Replace wear components as indicated in the Periodic Maintenance • section of this document. Service Call Procedures 07/23/2020 GBC StreamWire...

  • Page 14: Ewire Maintenance Schedule

    REP 4.7 Replacement PL 5.15 Vacuum Stacker 12M sheets REP 4.1 Replacement PL 5.14 Closer Jaw Plates 50,000 binds REP 6.5 Replacement PL 5.19 Element Feeder Belt 100,000 binds Rep 3.6 Replacement PL 5.8 GBC StreamWire 07/23/2020 Service Call Procedures...

  • Page 15: Final Action

    Explain to the customer the service work that was performed and ensure they are satisfied before you close the call. Service Call Close • Record your service activities along with the BIND and SHEET counts. Service Call Procedures 07/23/2020 GBC StreamWire...
  • Page 16 J377- CLOSER CARRIAGE HOME TIMEOUT ....2-51 WIRE JAM CODES............... 2-27 RTP 5.9 J379- CLOSER JAWS HOME ENCODER TIMEOUT ..2-51 RTP 4.1 J320- S20 SPOOL ELEMENT SLACK TIMEOUT ... 2-27 RTP 5.10 J380- CLOSER JAWS HOME TIMEOUT......2-52 GBC StreamWire 07/23/2020 RTPS...
  • Page 17 J443- DRAWER FULL DOWN TIMEOUT ......2-69 RTP 6.3 J445- BOOK DRAWER FULL .......... 2-70 RTP 6.4 J451- S42 & S43 BLOCKED AT SAME TIME ....2-70 RTP 6.5 J452- BOOK DRAWER OPENED DURING JOB .... 2-71 GBC StreamWire 07/23/2020 RTPS...

  • Page 18: Introduction

    Go to the Table of Contents for Section 2 and find the RTP that most closely fits the customer’s description of the problem. Go to the Table of Contents for Section 2 and locate the RTP for that status message. Go to INITIAL ACTION in Section 1. GBC StreamWire 07/23/2020 RTPS...

  • Page 19: Operator Messages

    Door for Element feeder drawer is opened Insert the Element feeder drawer and close the door CLOSE COVER Top cover is open Close the Top cover TO BIND eWire is in Bind mode Use eWire in Bind mode GBC StreamWire 07/23/2020 RTPS...

  • Page 20: C) Book Tray Full

    6. Inspect the pulley lift mechanism for the Book Drawer. Repair or replace any damaged components. This clears the fault code. Go to step 7. Normal operation. 7. Do GP 6.3.5 to re-flash the firmware. This clears the fault code. Go to step 8 Normal operation GBC StreamWire 07/23/2020 RTPS...

  • Page 21: D) Close Tray

    7. Remove the M4 screws that hold the Interlock Switch Bracket (PL 5.25) and inspect the connections at the Interlock Switch (see REP 9.2 Interlock switch replacement for photos of the connections). Interlock cable is connected at the Interlock switch. GBC StreamWire 07/23/2020 RTPS...

  • Page 22: E) Add Elements

    REP 9.2 Interlock switch replacement for photos of the connections). Escalate to second level Interlock cable is connected at the Interlock switch. Return to normal operation. Make the connection and return to Normal operation Go to step 7. GBC StreamWire 07/23/2020 RTPS...

  • Page 23: G) Close Cover

    5.1) and inspect the connections at the Interlock Switch (see REP 9.2 Interlock switch replacement for photos of the connections). Interlock cable is connected at the Interlock switch. Make the connection and return to Normal operation Go to step 7. GBC StreamWire 07/23/2020 RTPS...
  • Page 24 Replacing the cable clears the fault. Go to Step 10. Return to normal operation. 10. Do REP 11.1 to replace the Main Control Board A. (PL5.27) Replacing the Main Board clears the fault. Escalate to second level. Return to normal operation. GBC StreamWire 07/23/2020 RTPS...

  • Page 25: Fault Codes

    Area General Location of Text Clear 1 Area 1 Bypass Section Clear 2 Area 2 Bypass to Collection tray Clear 3 Area 3a/3b Wire spool, transfer, holder or closer Clear 4 Area 4 Book drawer GBC StreamWire 07/23/2020 RTPS 2-10...

  • Page 26: C) Jam Code Classification

    Jam 35x Jam 36x Jam 37x Do RTP 4.x Bind jam- Closer module; Holder module Jam 38x Jam 39x Jam 4xx Do RTP 5.x Book drawer jam- Book drawer module Continued on the next page GBC StreamWire 07/23/2020 RTPS 2-11...
  • Page 27 First sheet located at S15 J116 First sheet located at S16 J244 Unbound book present in collation tray J260 No lead edge at skew sensors detected 3.3.2 J261 Sheet too far out of alignment on entering eWire GBC StreamWire 07/23/2020 RTPS 2-12...

  • Page 28: Power Faults

    14. Check for voltage - 110 VAC (60 Hz) or 240 VAC (50 Hz) – on Cable Ground Wire is connected. 7716729 (See Section 7, page 7-2). There is AC power on Cable 7716729. Connect Ground Wire. Replace Cable 7716729 Go to step 8 GBC StreamWire 07/23/2020 RTPS 2-13...
  • Page 29 15. Check for output voltage – 24 VDC on Cable 7716726 at the 24 VDC power supply. There is DC power on Cable 7716726 at the Power Supply. Replace the 24 VDC power supply (REP 11.4) Go to RTP 1.2 No DC Power GBC StreamWire 07/23/2020 RTPS 2-14...

  • Page 30: Rtp 2.2 No Dc Power

    24V DC wires is is not correct 6. Check for voltage – 110 VAC (60 Hz) or 240 VAC (50 Hz) – on Cable correct 7716729 (See Section 7, page 7-2) at the 24 VDC Power Supply. GBC StreamWire 07/23/2020 RTPS 2-15...
  • Page 31 There is 24 VDC at Connector J1 on the Control Board Normal operation. Replace the Main Control Board (REP 11.1) Go to Step 10 Replace 24V DC power supply (REP 11.3) 10. Replace Cable 7716726. This clears the fault. Go to Step 11 GBC StreamWire 07/23/2020 RTPS 2-16...

  • Page 32: Rtp 2.3 Operator Panel Does Not Illuminate

    With the cover/door/drawer open, there will be (4) LEDs that • will be lit on the “AC” board and (3) LEDs lit on the “B” board. The LEDs are lit. Do RTP 2.2 No DC Power GBC StreamWire 07/23/2020 RTPS 2-17...

  • Page 33: Rtp 2.4 Operator Panel Does Not Show Text

    The Operator Interface shows text. Go to step 6. Normal operation. 6. Check the condition of LCD Cable 7716713 (See Section 7, page 7-2) LCD Cable 7716713 is okay. Replace LCD Cable 7716713. Go to Step 7 GBC StreamWire 07/23/2020 RTPS 2-18...

  • Page 34: Rtp 2.5 Up, Down, Enter Keys Do Not Respond

    2. Do ADJ 1.7 Interlock Flag Adjustment and ADJ 1.19 Top Cover Latch Adjustment. Do REP 1.10 LCD Membrane switch replacement. The message remains. Normal Operation 3. Perform REP 9.1 or 9.2 to replace the corresponding interlock The message remains. Normal Operation Escalate to second level GBC StreamWire 07/23/2020 RTPS 2-19...

  • Page 35: Paper Transport Jam Codes- J1Xx And J2Xx

    Refer to Section 8, the installation manual for instructions. This clears the fault Yes- Return to normal operation; No- Go to step 3 3. Perform RTP 3.5.2 This clears the fault Yes- Return to normal operation; No- Escalate to second level. GBC StreamWire 07/23/2020 RTPS 2-20...

  • Page 36: Rtp 3.3 Paper Jam In Transport Section

    N4, N5)- Go to RTP 3.3.1 Location of the first jammed sheet is before the stacker module (before the green belt)- Go to RTP 3.3.4 Location of the first jammed sheet is before the Diverter gate- Go to RTP 3.3.2 GBC StreamWire 07/23/2020 RTPS 2-21...
  • Page 37 3. Do GP 6.5.1 to check transport motor M1, M16 and M17. firmware for eWire. This clears the fault This clears the fault Yes- Return to normal operation Go to Step 4 Yes- Return to normal operation No- Escalate to second level GBC StreamWire 07/23/2020 RTPS 2-22...
  • Page 38 This clears the fault Yes- Return to normal operation Go to Step 4 4. Do GP 6.5 to check motors M1, M16, and M17. This clears the fault Yes- Return to normal operation Go to Step 5 GBC StreamWire 07/23/2020 RTPS 2-23...
  • Page 39 Yes- Return to normal operation Go to Step 3 3. Do GP 6.5 to check motors M1, M16, M17, M18 and M3. This clears the fault Yes- Return to normal operation Go to Step 4 GBC StreamWire 07/23/2020 RTPS 2-24...
  • Page 40 Escalate to second level. 3. Do GP 6.4 to check sensor S1, S12, 13, 15, 6, 7, 8, 9, 10, 41, 2 and This clears the fault Yes- Return to normal operation Go to Step 4 GBC StreamWire 07/23/2020 RTPS 2-25...

  • Page 41: Rtp 3.4 Jammed Sheets In The Stacker Module

    Go to Step 3 3. Do GP 6.4 to check sensor S2, S3, S12, S13, S15, S6, S7, S8, S9, S10 and S44. This clears the fault Yes- Return to normal operation Go to Step 4 GBC StreamWire 07/23/2020 RTPS 2-26...

  • Page 42: Wire Jam Codes

    Yes- Reinstall the correct size spool and continue operation; No- Go to Step 5 5. Do GP 6.4 to check S20 Element slack sensor. This clears the fault Yes- Return to normal operation; No- Go to Step 6 GBC StreamWire 07/23/2020 RTPS 2-27...

  • Page 43: Rtp 4.2 J321- S21 Lead Edge Detect Timeout

    Yes- Return to normal operation No- Go to Step 5 5. Perform the steps in RTP 4.1 J320- S20 Spool Element Slack Timeout This clears the fault Yes- Return to normal operation No- Escalate to second level GBC StreamWire 07/23/2020 RTPS 2-28...

  • Page 44: Rtp 4.3 J322- S22 Element At Pyramid Timeout

    This clears the fault 6. Go GP 6.4 to check S25 Belt Home sensor Yes- Return to normal operation; This clears the fault No- Escalate to second level Yes- Return to normal operation No- Go to step 7 GBC StreamWire 07/23/2020 RTPS 2-29...

  • Page 45: Rtp 4.4 J323- S23 Knife Home Timeout

    No- Escalate to second level No- Clear the area and re-test 6. Do GP 6.3.5 FIRMWARE UPGRADE Procedure to Re-flash the firmware for eWire. This clears the fault Yes- Return to normal operation; No- Go to Step 6 GBC StreamWire 07/23/2020 RTPS 2-30...

  • Page 46: Rtp 4.6 J325- S25 Feed Belt Home Timeout

    No- Replace Element feed belt idler (REP 3.11) 6. Inspect Element belt idlers (2x) (PL 5.9) Element belt idlers are in good condition Yes- Go to Step 7 No- Replace Element belt idler (REP 3.11) GBC StreamWire 07/23/2020 RTPS 2-31...

  • Page 47: Rtp 4.7 J332- S32 Expand T Home Timeout

    No- Replace Expanding T springs (REP 3.15.10) 5. Inspect Expanding T arms (PL 5.13). Expanding T arms are straight and in good condition Yes- Go to Step 6; No- Replace Expanding T arms (REP 3.15.13) GBC StreamWire 07/23/2020 RTPS 2-32...

  • Page 48: Rtp 4.8 J333- S33 Expand T Out Timeout

    No- Escalate to second level No- Replace Expanding T arms (REP 3.15.12) 5. Inspect Expanding T springs (PL 5.13). Expanding T springs are in good condition Yes- Go to Step 6; No- Replace Expanding T springs (REP 3.15.12) GBC StreamWire 07/23/2020 RTPS 2-33...

  • Page 49: Rtp 4.9 J334- Feed Belt Jam

    6. Inspect Element belt idlers (2x) (PL 5.9) Yes- Return to normal operation; Element belt idlers are in good condition No- Escalate to second level Yes- Go to Step 7; No- Replace Element belt idler (REP 3.11) GBC StreamWire 07/23/2020 RTPS 2-34...

  • Page 50: Rtp 4.10 J350- Spool Near Empty

    This clears the fault Yes- Return to normal operation; No- Go to Step 5 5. Do REP 11.2 “B” Main Control Board Replacement. This clears the fault Yes- Return to normal operation; No- Escalate to second level GBC StreamWire 07/23/2020 RTPS 2-35...

  • Page 51: Rtp 4.11 J351- S32 & S33 Both Blocked

    No- Go to Step 5 5. Do ADJ 1.17 to check the Element Feed Belt tension. Element Feed Belt is properly tensioned. Yes- Escalate to second level; No- Do ADJ 1.17 to correct the Element Feed Belt tension. GBC StreamWire 07/23/2020 RTPS 2-36...

  • Page 52: Rtp 4.13 J362- Element Failed To Cut

    If the wire is “bunched up,” this can cause erroneous J362 errors. Is there a visible gap between the cut wire and remaining wire immediately after cut? Yes- Go to Step 7; No- Go to Step 6 GBC StreamWire 07/23/2020 RTPS 2-37...

  • Page 53: Rtp 4.14 J363- Feed Belt Home Steps Timeout

    This clears the fault Element belt is in good condition Yes- Return to normal operation; Yes- Go to Step 6 No- Go to Step 12 No- Replace the Element belt (REP 3.6) GBC StreamWire 07/23/2020 RTPS 2-38...

  • Page 54: Rtp 4.15 J364- M9 Element Backup Steps Timeout

    No- Remove the obstructions and ensure smooth travel of the belt. 5. Manually rotate the Element belt and ensure smooth operation The Element belt moves smoothly without any binding Yes- Go to Step 6. No- Go to Step 7 GBC StreamWire 07/23/2020 RTPS 2-39...

  • Page 55: Rtp 4.16 J365- M9 Mesh Steps Timeout

    Yes- Replace the Sprocket Nose sub-assembly (REP 3.13) No- Go to Step 6 6. Do ADJ 1.4 Element Feed Belt Home Position. This clears the fault Yes- Return to normal operation No- Go to Step 7 GBC StreamWire 07/23/2020 RTPS 2-40...

  • Page 56: Rtp 4.17 J366- Element At Pushover Steps Timeout

    This clears the fault the number of steps to feed the correct length of element based on the Yes- Return to normal operation; No- Escalate to level two sheet size of books. Follow the procedure in RTP 4.14 GBC StreamWire 07/23/2020 RTPS 2-41...

  • Page 57: Rtp 4.19 J368- Pushover Fwd Encoder Timeout

    Yes- Return to normal operation; No- Go to Step 4 4. Do 6.3.5 FIRMWARE UPGRADE Procedure to Re-flash the firmware for eWire. This clears the fault Yes- Return to normal operation; No- Go to Step 5 GBC StreamWire 07/23/2020 RTPS 2-42...

  • Page 58: Bind Jam Codes

    4. Check the tension of the Holder linear drive belt tension- Front and Rear (ADJ 1.6) The tension of the timing belts is good Yes- Go to Step 5 No- Do to ADJ 1.6 to set the belt tension and resume operation GBC StreamWire 07/23/2020 RTPS 2-43...

  • Page 59: Rtp 5.2 J371- S38 Holder Position Element Timeout

    This clears the fault Yes- Return to normal operation; No- Go to Step 11 11. Do REP 11.2 “B” Main Control Board Replacement. This clears the fault Yes- Resume operation; No- Escalate to second level GBC StreamWire 07/23/2020 RTPS 2-44...
  • Page 60 This clears the fault Yes- Return to normal operation; No- Go to Step 10 10. Do REP 11.2 “B” Main Control Board Replacement. This clears the fault Yes- Resume operation; No- Escalate to second level GBC StreamWire 07/23/2020 RTPS 2-45...

  • Page 61: Rtp 5.3 J372- S39 Detect At Rev Gate Timeout

    4. Visually check if the rollers of the Holder are centered in the cam tracks. The rollers are centered in the cam tracks Yes- Go to Step 5; No- Loosen the cam track assembly and bring the roller inside the cam track. Resume operation GBC StreamWire 07/23/2020 RTPS 2-46...
  • Page 62 9. Go to RTP 5.20, Step 5 and 6 to ensure the Holder rotate components are in good order. Holder rotate components are in good order Yes- Go to Step 10; No- Follow steps in RTP 5.20 to take the necessary corrective action GBC StreamWire 07/23/2020 RTPS 2-47...

  • Page 63: Rtp 5.4 J373- S40 At Book Drop Position Timeout

    The sensor is blocked/unblocked properly Yes- Go to Step 5; Yes- Go to Step 7; No- Loosen the cam track assembly and bring the roller inside the cam track. Resume operation No- Escalate to second level GBC StreamWire 07/23/2020 RTPS 2-48...

  • Page 64: Rtp 5.5 J374- S46 Book Drop Timeout

    11. Do REP 11.2 “B” Main Control Board Replacement. Yes- Go to Step 5; This clears the fault No- Tighten the loose set screw(s) and resume operation Yes- Return to normal operation; No- Escalate to second level GBC StreamWire 07/23/2020 RTPS 2-49...
  • Page 65 Check if there is any debris like paper scraps, loose elements, etc. in this area that may be restricting motion. The drive system is free of obstructions Yes- Go to Step 8; No- Clear the obstruction GBC StreamWire 07/23/2020 RTPS 2-50...

  • Page 66: Rtp 5.6 J375- Book Drop Position Timeout

    J379 occurs when both attempts to reach home are not No- Escalate to second level successful. Do the steps in RTP 5.26 J396- CLOSER RE-HOME ENCODER TIMEOUT 3. Do the steps in RTP 5.5 J374- S46 BOOK DROP TIMEOUT GBC StreamWire 07/23/2020 RTPS 2-51...

  • Page 67: Rtp 5.10 J380- Closer Jaws Home Timeout

    Flat Mylar Closer Cable is plugged in and properly seated in No- Go to step 5. its housing as shown. 5. Do GP 6.4 to check S47 Closer Full Open. This clears the fault Yes- Return to normal operation; No- Go to Step 6. GBC StreamWire 07/23/2020 RTPS 2-52...

  • Page 68: Rtp 5.11 J381- Closer Staged Timeout

    Upper Jaw to be at Yes- Return to normal operation; its Full Closed position for the currently loaded element size. No- Escalate to second level Do the steps in RTP 5.26 J396- CLOSER RE-HOME ENCODER TIMEOUT GBC StreamWire 07/23/2020 RTPS 2-53...

  • Page 69: Rtp 5.13 J383- Full Open Timeout

    S47 Closer Full Open to indicate the Upper Jaw is at its home Holder to reach S36 Holder at Closer. position. Do the steps in RTP 5.16 J386- HOLDER FULL RIGHT TIMEOUT Do the steps in RTP 5.10 J380- CLOSER JAWS HOME TIMEOUT GBC StreamWire 07/23/2020 RTPS 2-54...

  • Page 70: Rtp 5.15 J385- Holder Detect At Gate Timeout

    4. Visually check if the rollers of the Holder are centered in the cam tracks. The rollers are centered in the cam tracks Yes- Go to Step 5; No- Loosen the cam track assembly and bring the roller inside the cam track. Resume operation GBC StreamWire 07/23/2020 RTPS 2-55...
  • Page 71 Yes- Go to Step 9; No- Replace the missing/damaged spring 9. Do GP 6.3.5 FIRMWARE UPGRADE Procedure to Re-flash the firmware for eWire. This clears the fault Yes- Return to normal operation; No- Go to Step 10 GBC StreamWire 07/23/2020 RTPS 2-56...

  • Page 72: Rtp 5.16 J386- Holder Full Right Timeout

    Closer position sensor is properly blocked/unblocked. No- Loosen the cam track assembly and bring the roller inside the The sensor is blocked/unblocked properly cam track. Resume operation Yes- Go to Step 7; No- Escalate to second level GBC StreamWire 07/23/2020 RTPS 2-57...

  • Page 73: Rtp 5.17 J387- Holder Home Timeout

    This clears the fault Yes- Return to normal operation; No- Go to Step 10 10. Do REP 11.2 “B” Main Control Board Replacement. This clears the fault Yes- Return to normal operation; No- Escalate to second level GBC StreamWire 07/23/2020 RTPS 2-58...

  • Page 74: Rtp 5.18 J388- Holder Not Home Timeout

    Past Home position. element. Do the steps in RTP 5.4 J373- S40 AT BOOK DROP POSITION Do the steps in RTP 5.4 J373- S40 AT BOOK DROP POSITION TIMEOUT TIMEOUT GBC StreamWire 07/23/2020 RTPS 2-59...

  • Page 75: Rtp 5.20 J390- Holder Rotate Horizontal Timeout

    3. Check the presence and tightness of the two socket head screws on the Holder Rotate Crack. Screws are present and sufficiently tight Yes- Go to Step 4; No- Tighten the screw and resume normal operation GBC StreamWire 07/23/2020 RTPS 2-60...
  • Page 76 This clears the fault Yes- Return to normal operation; No- Go to Step 8 8. Do REP 11.2 “B” Main Control Board Replacement. This clears the fault Yes- Return to normal operation No- Escalate to second level GBC StreamWire 07/23/2020 RTPS 2-61...

  • Page 77: Rtp 5.21 J391- Holder Rotate Vertical Timeout

    3. Check the presence and tightness of the two socket head screws on the holder rotate crack Screws are present and sufficiently tight Yes- Go to Step 4; No- Tighten the screw and resume normal operation GBC StreamWire 07/23/2020 RTPS 2-62...
  • Page 78 This clears the fault Yes- Return to normal operation; No- Go to Step 8 8. Do REP 11.2 “B” Main Control Board Replacement. This clears the fault Yes- Return to normal operation; No- Escalate to second level GBC StreamWire 07/23/2020 RTPS 2-63...

  • Page 79: Rtp 5.22 J392- Holder Stack Position Steps Timeout

    Rotate Vertical to get covered when the Holder moves to its vertical Holder Stack Position. position as it moves to collect another element. Do the steps in RTP 5.1 J370- HOLDER AT S37 TIMEOUT Do the steps in RTP 5.21 J391- HOLDER ROTATE VERTICAL TIMEOUT GBC StreamWire 07/23/2020 RTPS 2-64...

  • Page 80: Rtp 5.24 J394- Partial Close Timeout

    S38 Holder Element position sensor. its Partial Closed position for the currently loaded element size. Do the steps in RTP 5.2 J371- S38 HOLDER POSITION ELEMENT Do the steps in RTP 5.26 J396- CLOSER RE-HOME ENCODER TIMEOUT TIMEOUT GBC StreamWire 07/23/2020 RTPS 2-65...

  • Page 81: Rtp 5.26 J396- Closer Re-Home Encoder Timeout

    Reinstall the Cable Cover and return to normal operation; Yes- Go to Step 6; Go to Step 8. No- Remove the object(s) The jaws were able to be cleared. Yes- Go to Step 5; Go to Step 4 GBC StreamWire 07/23/2020 RTPS 2-66...
  • Page 82 No- Escalate to second level Tighten the screw to 8 Nm. This clears the fault Yes- Follow the steps in Section 3.1 Element Closing to achieve proper bind quality then return to normal operation; Go to step 10. GBC StreamWire 07/23/2020 RTPS 2-67...

  • Page 83: Book Drawer Fault Codes

    Yes- Resume normal operation; No- Go to Step 5 5. Do 6.3.5 FIRMWARE UPGRADE Procedure to Re-flash the firmware for eWire. This clears the fault Yes- Return to normal operation; No- Go to Step 8 GBC StreamWire 07/23/2020 RTPS 2-68...

  • Page 84: Rtp 6.2 J443- Drawer Full Down Timeout

    Yes- Resume normal operation; No- Go to Step 5 11. Do 6.3.6 FIRMWARE UPGRADE Procedure to Re-flash the firmware for eWire. This clears the fault Yes- Return to normal operation; No- Go to Step 8 GBC StreamWire 07/23/2020 RTPS 2-69...

  • Page 85: Rtp 6.3

    Yes- Return to normal operation; No- Go to Step 2 2. Do 6.3.5 FIRMWARE UPGRADE Procedure to Re-flash the firmware for eWire. This clears the fault Yes- Return to normal operation; No- Escalate to second level GBC StreamWire 07/23/2020 RTPS 2-70...

  • Page 86: Rtp 6.5 J452- Book Drawer Opened During Job

    Yes- Return to normal operation; No- Go to step 3 3. If Close Tray occurs continuously, refer to RTP 1.03, Section 2. This clears the fault Yes- Return to normal operation; No- Escalate to second level. GBC StreamWire 07/23/2020 RTPS 2-71...
  • Page 87 Notes: GBC StreamWire 07/23/2020 RTPS 2-72...
  • Page 88 Common Spool Damage ....6 3.4 Element Roundness ........8 3.4.1 Theory of Operation ......8 3.4.2 Troubleshooting Steps ....8 3.5 Book Composition ......... 9 3.5.1 Book Size ........10 3.5.2 Curl ..........10 GBC StreamWire 07/23/2020 Book Quality...
  • Page 89 This page intentionally left blank. Book Quality 07/23/2020 GBC StreamWire...

  • Page 90: Element Closing

    3. Run another set of books and re-measure the wire loop overlap. If the new book meets the spec, return to normal operation. 4. If the new book is still under-closed, repeat Steps 2 and 3. GBC StreamWire 07/23/2020 Book Quality...

  • Page 91: Punched Sheet Quality

    StreamPunch Ultra is changed these steps may need to be repeated. All sheets must be punched by the GBC StreamPunch Ultra prior to being bound into books by the eWire. If punch alignment, skew, or 3.2.1...

  • Page 92: Sheets Not Hooking

    5. Do GP 6.4 to check S3, S18, and S19 18. Return to the RTP that directed you here. 6. Do GP 6.5 to check M5 to M7 GBC StreamWire 07/23/2020 Book Quality...

  • Page 93: Common Spool Damage

    (30 cm) past the new end of the wire. Crushed Wire Wire can become crushed when the spool is miss handled. Below is an example of a crushed length of wire. Crushed wire must be cut off and discarded. Book Quality 07/23/2020 GBC StreamWire...
  • Page 94 If this is not done the element may fall into the element feeder area and cause a wire jam to occur. The wire could fall on top of the spool as shown below. GBC StreamWire 07/23/2020 Book Quality...

  • Page 95: Element Roundness

    Closer. 7. If you are experiencing roundness issues with F size elements, perform ADJ 1.24 F Size Mac Capacity Closer Adjustment Book Quality 07/23/2020 GBC StreamWire...

  • Page 96: Book Composition

    LTR - 3,5,8,10 US sizes flipping rear cover tabs Tabbed stock weight ISO sizes A4 - 5,10 tabs Tab width Maximum 13mm Tabs must be Tabbed stock orientation leading on long edge Sheet size tolerance ±0.75mm (0.03”) GBC StreamWire 07/23/2020 Book Quality...

  • Page 97: Book Size

    *Sheet capacity based on 20 lb. (75/80gsm) paper, subtract 10 sheets to accommodate front and rear covers of max 300gsm 3.5.2 Curl When laid on a flat surface, no edge of the paper should be higher than 3/8in (10mm) dimension y below. Book Quality 07/23/2020 GBC StreamWire 3-10...
  • Page 98 REP 2.16 Alignment Sensor Replacement, S41 ......4-27 REP 3.14.2 Knife Home Sensor Replacement S23 ...... 4-67 REP 2.17 Motor Driver (Stepper Driver) Replacement, M1 and M2 4-27 REP 3.14.3 Knife Anvil and Blade Replacement ......4-68 GBC StreamWire 07/23/2020 Repairs/Adjustments Section Contents...
  • Page 99 REP 5.3 Sensor Replacement, Bind Kick-Downs S2 ....4-112 REP 8.6 Holder Position Stack Sensor S37 ........ 4-142 REP 5.4 Sensor Replacement, Bind Deflect S3 ......4-113 REP 8.7 Holder Linear Motor Replacement M15 ......4-143 Repairs/Adjustments 07/23/2020 GBC StreamWire...
  • Page 100 REP 10.5 Book Tray Belt Removal Procedure ......4-172 11. Electrical Components 4-173 REP 11.1 Main Control Board A Replacement ......4-173 REP 11.2 Main Control Board B Replacement ......4-174 REP 11.3 24V Power Supply Replacement ........4-175 GBC StreamWire 7/23/2020 Repairs/Adjustments...

  • Page 101: External Covers Rep 1.1 Top Cover Replacement

    7. Install and tighten the Socket Head Screws (4) through the holes in 5. Remove the M4 Screws (2) that secure the left side of the Top the frame. Cover. 8. Connect the Power Cord. 9. Switch power ON the eWire. Repairs/Adjustments 07/23/2020 GBC StreamWire...

  • Page 102: Rep 1.2 Element Feeder Door Replacement

    3. Do REP 1.8 Front Cover Replacement to remove the Front Cover. Remove the M5 nut securing the door to the hinge bracket 4. Lift the Door up off the pins. 5. Remove the Element Feeder Door. GBC StreamWire 7/23/2020 Repairs/Adjustments...

  • Page 103: Rep 1.3 Door Bottom Hinge Bracket Replacement

    Element Feeder Door. 2. Do REP 1.2 Element Feeder Door Replacement to install the 3. Connect the Power Cord. Element Feeder Door. 4. Power ON the eWire. 3. Connect the Power Cord. 4. Power ON the eWire. Repairs/Adjustments 07/23/2020 GBC StreamWire...

  • Page 104: Rep 1.5 Back Cover Replacement

    3. Tighten the M4 Screws (2) to secure the Back Cover. 4. Connect the Power Cord. 5. Switch power ON to eWire. 4. Carefully tilt the Back Cover back and then lift the Back Cover out of the tabs in the machine frame. GBC StreamWire 7/23/2020 Repairs/Adjustments...

  • Page 105: Rep 1.6 Side Cover Replacement

    2. Carefully lower the cover tabs into the appropriate slots. Lean the cover forward until it is flush with the side of the frame. 3. Tighten the M4 Screws (2) to secure the Side Cover. 4. Connect the Power Cord. 5. Switch power ON to eWire. Repairs/Adjustments 07/23/2020 GBC StreamWire...

  • Page 106: Rep 1.8 Front Cover Replacement

    2. Tighten the M4 Screws (3) to secure the left side cover plate. 3. Tighten the M4 Screws (3) to secure the right side cover plate. 4. Do ADJ 1.7 to adjust the Interlock Flag. 5. Plug in the Power Cord. 6. Switch power ON to the eWire GBC StreamWire 7/23/2020 Repairs/Adjustments...

  • Page 107: Rep 1.9 Lcd Display Replacement

    Press the Front Cover securely against the frame while tightening to ensure proper alignment. Refer to Removal Procedure for details. 8. Lower the Upper Transport. 9. Plug in the Power Cord. 10. Switch power ON to the eWire 7. Remove the LCD Display. Repairs/Adjustments 07/23/2020 GBC StreamWire 4-10...

  • Page 108: Rep 1.10 Lcd Membrane Switch Panel Replacement

    Membrane as a guide. 3. Connect the LCD Membrane Switch Connector to the LCD Display. 4. Secure the ground strap by tightening the M3 mounting Screw. 5. Connect the Power Cord. 6. Power ON the eWire GBC StreamWire 7/23/2020 Repairs/Adjustments 4-11...

  • Page 109: Rep 1.11 Caster Replacement

    1. Place the new Caster in position and screw it in. 2. Tighten the Jam Nut. 3. Lower the eWire 4. Do REP 1.6 Side Cover Replacement to install the Side Cover. 5. Connect the Power Cord. 6. Power ON the eWire. Repairs/Adjustments 07/23/2020 GBC StreamWire 4-12...

  • Page 110: Paper Transport

    Top Cover Replacement to install the Top Cover. Roller Shaft at the front of the machine. 8. Connect the Power Cord. 9. Power ON the eWire. 8. Remove the Bearing from the front of the machine. GBC StreamWire 7/23/2020 Repairs/Adjustments 4-13...

  • Page 111: Rep 2.2 Drive Roller Replacement - Steering Module

    5. Re-attach the drive panel assembly by securing the M3 nuts (4). Steering Drive Roller Shaft. 6. Do REP 2.21 Steering Module Replacement to replace the Steering Module. 7. Connect the Power Cord. 8. Power ON the eWire. Repairs/Adjustments 07/23/2020 GBC StreamWire 4-14...

  • Page 112: Rep 2.3 Drive Roller Bearing Replacement

    (Nips N10 – N15) to remove the Belt from the appropriate Drive Roller Shaft. 7. For Bearings on rear of machine, do REP 2.7 Belt Drive Timing Pulley Replacement to remove the Pulley from the appropriate Drive Roller Shaft. 8. Remove the Flange Ball Bearing. GBC StreamWire 7/23/2020 Repairs/Adjustments 4-15...

  • Page 113: Rep 2.4 Idler Roller Replacement, Paper Path

    6. Place the hooks on the ends of the Extension Springs (2) on the notches at the top of the Bushing Forks (2). 7. Do REP 1.1 Top Cover Replacement to install the Top Cover. 8. Connect the Power Cord. 9. Power ON the eWire. Repairs/Adjustments 07/23/2020 GBC StreamWire 4-16...

  • Page 114: Rep 2.5 Idler Roller Replacement, Steering Module

    4. Remove the Extension Spring (2) by unhooking the spring ends from the hooks on the mounting bracket. 5. Slide the Idler Roller Assembly out of the Steering Module by lifting the bearings out of the bearing mount brackets GBC StreamWire 7/23/2020 Repairs/Adjustments 4-17...

  • Page 115: Rep 2.6 Belt Drive Idler Pulley Replacement

    Top Cover. 4. Do REP 2.8 Bypass Timing Belt #1 Replacement REP 2.9 remove the Timing Belt. 5. Remove the E-Ring and the Spacer. 6. Slide the old Idler Pulley from the Standoff. Repairs/Adjustments 07/23/2020 GBC StreamWire 4-18...

  • Page 116: Rep 2.7 Belt Drive Timing Pulley Replacement

    Bypass Timing Belt #1 Replacement & Bypass Timing Belt #2 Replacement to install the appropriate Timing Belts. 3. Do REP 1.1 Top Cover Replacement to install the Top Cover. 4. Connect the Power Cord. 5. Power ON the eWire. GBC StreamWire 7/23/2020 Repairs/Adjustments 4-19...

  • Page 117: Rep 2.8 Bypass Timing Belt #1 Replacement

    5. Do REP 2.18 Solenoid Replacement, Diverter Solenoid (L1) Install the Diverter Solenoid. 6. Do REP 1.1 Top Cover Replacement to replace the Top Cover. 7. Connect the Power Cord. 8. Power ON the eWire. Repairs/Adjustments 07/23/2020 GBC StreamWire 4-20...

  • Page 118: Rep 2.9 Bypass Timing Belt #2 Replacement

    6. Relieve tension on the Belt by loosening the M4 screws (2) on the Belt Tensioner. 7. Carefully remove the Belt by lifting it off of the Idler Pulleys and Drive Pulleys and remove the old Belt. GBC StreamWire 7/23/2020 Repairs/Adjustments 4-21...

  • Page 119: Rep 2.10 Stepper And Mount Assembly Replacement

    5. Adjust the Belt tension. The belt should be taut but still be able to flex approximately 1” when you press on it. 6. Do REP 1.1 Top Cover Replacement to install the Top Cover. 7. Connect the Power Cord. 8. Power ON the eWire. Repairs/Adjustments 07/23/2020 GBC StreamWire 4-22...

  • Page 120: Rep 2.11 Stepper Motor Pulley Replacement

    3. Tighten the Tensioner mounting bolts when you have achieved correct Belt tension. 4. Do REP 1.1 Top Cover Replacement to install the Top Cover. 5. Connect the Power Cord. 6. Power ON the eWire. GBC StreamWire 7/23/2020 Repairs/Adjustments 4-23...

  • Page 121: Rep 2.13 Bypass Sensor Replacement, S1, S4, S5 & S16

    2. Connect the Sensor Connector. 5. Disconnect the Sensor Connector at the Sensor. 3. Do REP 1.1 Top Cover Replacement to install the Top Cover. 4. Connect the Power Cord. 5. Power ON the eWire. Repairs/Adjustments 07/23/2020 GBC StreamWire 4-24...

  • Page 122: Rep 2.14 Skew Measurement Sensor Replacement, S6-S10

    2. Tighten the M3 Nuts to secure the PCB. 3. Connect the Sensor Cable to the PCB. 4. Do REP 1.1 Top Cover Replacement to install the Top Cover. 5. Connect the Power Cord. 6. Power ON the eWire. GBC StreamWire 7/23/2020 Repairs/Adjustments 4-25...
  • Page 123 4. Locate the Alignment Sensor PCB on the Bypass Panel. 4. Connect the Sensor Cable to the PCB. 5. Do REP 1.1 Top Cover Replacement to install the Top Cover. 6. Connect the Power Cord. 7. Power ON the eWire. Repairs/Adjustments 07/23/2020 GBC StreamWire 4-26...

  • Page 124: Rep 2.16 Alignment Sensor Replacement, S41

    2. Connect the Sensor Cable to the new Sensor. 3. Re-attach the Sensor Mounting Bracket by tightening the M3 Screws. 4. Do REP 1.1 Top Cover Replacement to install the Top Cover. 5. Connect the Power Cord. 6. Power ON the eWire. GBC StreamWire 7/23/2020 Repairs/Adjustments 4-27...

  • Page 125: Rep 2.18 Solenoid Replacement, Diverter Solenoid (L1)

    Stepper Motor in question. Refer to GP 6.5 for DIP Switch settings. 5. Connect the Connectors (3). 6. Do REP 1.1 Top Cover Replacement to install the Top Cover. 7. Connect the Power Cord. 8. Power ON the eWire. Repairs/Adjustments 07/23/2020 GBC StreamWire 4-28...
  • Page 126 8. Adjust the solenoid so that the diverter can achieve the full range of motion outlined below. Activate solenoid L1 in the LCD service menu to check the range GBC StreamWire 7/23/2020 Repairs/Adjustments 4-29...

  • Page 127: Rep 2.19 Solenoid Replacement, Disengaging Roller #1 And #2 (L2 & L3)

    10. After adjusting the diverter, tighten the M4 screws(2) loosened in step 7 11. Re-install the Lower Bypass Rear Cover. 12. Do REP 1.1 Top Cover Replacement to replace the Top Cover. 13. Connect the Power Cord 14. Turn ON the eWire. Repairs/Adjustments 07/23/2020 GBC StreamWire 4-30...
  • Page 128 Assemblies (2). 4. Install the Solenoid Cables to the headers on the new sub- assembly, and secure the cables using wire clamps. 5. Connect the Power Cord 6. Turn on the eWire. 7. Remove the sub-assembly. GBC StreamWire 7/23/2020 Repairs/Adjustments 4-31...

  • Page 129: Rep 2.20 Solenoid Replacement, Disengaging Roller #3 (L4)

    4. Do REP 2.4 Idler Roller Replacement, Paper Path to remove the Idler Roller Assembly from the Disengaging Roller Assembly. 7. Remove the entire Disengaging Roller #3 sub-assembly 5. Disconnect the Cable at the header. Repairs/Adjustments 07/23/2020 GBC StreamWire 4-32...

  • Page 130: Rep 2.21 Steering Module Replacement

    Top Cover Replacement to install the Top Cover. 4. Disconnect the Grounding Strap from the Frame by removing the M3 Screw 5. Disconnect the Cables from the Steering Module, located on the rear of the module. GBC StreamWire 7/23/2020 Repairs/Adjustments 4-33...

  • Page 131: Rep 2.22 Steering Motor Replacement, M16 And M17

    7. Disconnect the Motor by removing the M3 Screws (4), and remove 4. Re-connect the Ground Strap. the Motor from the Steering Module. 5. Do REP 1.1 Top Cover Replacement to install the Top Cover. 6. Connect the Power Cord. 7. Power ON the eWire. Repairs/Adjustments 07/23/2020 GBC StreamWire 4-34...

  • Page 132: Rep 2.23 Alignment Motor Replacement, M18

    6. Remove the Pulley from the Motor shaft by loosening the set screw and sliding the Pulley off the shaft. 7. Disconnect the Motor by removing the M3 Screws (4), and remove the Motor from the Steering Module. GBC StreamWire 7/23/2020 Repairs/Adjustments 4-35...

  • Page 133: Rep 2.24 Motor Driver (Stepper Driver) Replacement, M4, M16, M17, And M18

    2. Disconnect the Power Cord. 6. Connect the Power Cord. 3. Do REP 2.21 Steering Module Replacement to remove the Steering 7. Power ON the eWire. Module. 4. Locate the appropriate Motor Driver. 5. Disconnect the Connectors (3) Repairs/Adjustments 07/23/2020 GBC StreamWire 4-36...
  • Page 134 Stepper Driver. Remove the Stepper Driver by releasing it from the plastic standoffs. Connectors (3) to install the Top Cover. 6. Do REP 1.1 Top Cover Replacement 7. Connect the Power Cord. 8. Power ON the eWire. GBC StreamWire 7/23/2020 Repairs/Adjustments 4-37...

  • Page 135: Rep 2.25 Anti-Static Brush Replacement

    4. Using a straight edge razor, peel up the edge of the Anti-Static Brush (3) and carefully remove it from the metal surface. Make sure tape is 1 mm from bend/edge 5. Use a cloth and alcohol to remove any adhesive residue from the surface. Repairs/Adjustments 07/23/2020 GBC StreamWire 4-38...

  • Page 136: Rep 2.26 Upper Transport Latch Replacement

    2. Lower the Upper Bypass and gently seat the Upper Bypass by pressing down on the Upper Bypass. If horizontal adjustment of the Interlock Bracket is required, do REP 1.8 Front Cover Replacement to remove the Front Cover. GBC StreamWire 7/23/2020 Repairs/Adjustments 4-39...

  • Page 137: Rep 2.27 Lower Transport Latch Replacement

    See Section 0, page vi for other languages. 1. Switch power OFF to eWire. 2. Disconnect the Power Cord. 3. Raise the Upper Bypass and Lower Bypass. 4. Remove the old Latch by removing the M4 Screws (2) Repairs/Adjustments 07/23/2020 GBC StreamWire 4-40...

  • Page 138: Rep 2.28 M4 Motor Replacement

    3. Slide Upper Baffle onto Locating Pins and attach the Locating Pin that was removed in Step 4 with an M3 Screw. 4. Secure Upper Baffle with M4 Screws (4) removed in Step 4. 5. Connect the Power Cord. 6. Power ON the eWire. GBC StreamWire 7/23/2020 Repairs/Adjustments 4-41...

  • Page 139: Element Feeder

    2. Disconnect the Power Cord. 3. Open the Front Door and slide out the Element Feeder drawer. 4. Do GP 6.13 to remove the Supply Spool, Rewind Spool, Spool Detect Cover and Rear Baffle. 5. Disconnect the Sensor Cable. Repairs/Adjustments 07/23/2020 GBC StreamWire 4-42...

  • Page 140: Rep 3.2 Element Detect At Pyramid Sensor Replacement - S22

    Assembly. Note that the Header is fixed and the Sensor Cables can be removed from the Header by gently pulling on the cables. 5. Remove the Element Feed Track Assembly by removing the M4 Screws (3). GBC StreamWire 7/23/2020 Repairs/Adjustments 4-43...
  • Page 141 7. Remove the M2 Screws (2) to remove the Emitter PCB. 4. Reconnect the 4 Sensor Cables as shown in Step 4 of the Removal Procedure. 5. Connect the Power Cord. 6. Power ON the eWire. Repairs/Adjustments 07/23/2020 GBC StreamWire 4-44...

  • Page 142: Rep 3.3 Element Belt Home Sensor Replacement - S25

    Assembly. Note that the Header is fixed and the Sensor Cables can be removed from the Header by gently pulling on the cables. 5. Remove the Element Feed Track Assembly by removing the M4 Screws (3). GBC StreamWire 7/23/2020 Repairs/Adjustments 4-45...
  • Page 143 Receiver cable through the opening. Caution: Take care that the cables are not being pinched when reinstalling the Element Feed Track Assembly and that there is no gap between the track and panel it mounts to. Repairs/Adjustments 07/23/2020 GBC StreamWire 4-46...
  • Page 144 7. Disconnect the Sensor Cable from the back side of the PCB, and Screws (2). remove the Spool Detect Sensor PCB. Installation Procedure 1. Reverse the steps in the Removal Procedure. 2. Connect the Power Cord. 3. Power ON the eWire. GBC StreamWire 7/23/2020 Repairs/Adjustments 4-47...

  • Page 145: Rep 3.5 Spool Near-Empty Sensor Replacement - S50

    4. Remove the Spool Detect Sensor Cover by removing the M4 Screws (2). 6. Disconnect the Sensor Cable from the back side of the PCB. Installation Procedure 1. Reverse the steps in the Removal Procedure. 2. Connect the Power Cord. 3. Power ON the eWire. Repairs/Adjustments 07/23/2020 GBC StreamWire 4-48...

  • Page 146: Rep 3.6 Element Feeder Belt Replacement

    Element Feed Belt Home Position to verify the home 8. Remove the M3 Flat Head Screws (5) and the front Belt Retainer position is set correctly. Plate. 4. Connect the Power Cord. 5. Power ON the eWire. GBC StreamWire 7/23/2020 Repairs/Adjustments 4-49...

  • Page 147: Rep 3.7 Element Feed Belt Motor Replacement, M10

    5. Remove the Element Feeder Door. Follow procedure REP 1.2 to remove the Element Feeder Door. 6. Remove the Upper Element Feeder Cover by removing the M4 Screws (2). 8. Disconnect the Motor Cable from the Stepper Motor Driver. Repairs/Adjustments 07/23/2020 GBC StreamWire 4-50...
  • Page 148 5. Re-attach all covers by reversing the steps in the Removal Procedure. 6. Connect the Power Cord. 7. Power ON the eWire. 10. Remove the M4 Nuts (4) securing the Motor to the frame, and remove the Motor. GBC StreamWire 7/23/2020 Repairs/Adjustments 4-51...

  • Page 149: Rep 3.8 Element Feed Sprocket Motor Replacement, M9

    6. Remove the Rear Cover by removing the M4 Screws (8) 8. Do REP 3.12 Element Sprocket Nose Replacement to remove the Element Sprocket Nose Assembly. 9. While supporting the motor with your free hand, remove the M3 Screws (4) holding the stepper motor. Repairs/Adjustments 07/23/2020 GBC StreamWire 4-52...

  • Page 150: Rep 3.9 Spool Rewind Drive Assembly Replacement, M8

    5. Remove the Element Feeder Door. Follow procedure REP 1.2 to remove the Element Feeder Door. 6. Remove the Element Feeder Rear Cover by removing the M4 Screws (8). The bottom screws can be used as a pivot to aid removal. GBC StreamWire 7/23/2020 Repairs/Adjustments 4-53...
  • Page 151 Spool Empty sensors. 11. Remove the M4 Screws (8) securing the Spindle Frame Assembly to the Element Feeder. Carefully tilt the Spindle Frame Assembly forward to remove it from the Element Feeder Body. Spindle Frame Assembly Repairs/Adjustments 07/23/2020 GBC StreamWire 4-54...
  • Page 152 Spool Shaft, and slide the Idler Pulley off of the Shaft. 15. Remove the M3 Screw securing the Liner Tube to the Spool Rewind Hub. 13. Remove the Retaining Ring and Washer from rear side of the Rewind Hub. GBC StreamWire 7/23/2020 Repairs/Adjustments 4-55...
  • Page 153 17. Remove the flanged bearings and slide the Rewind Hub out of the Screws securing it to the Element Feeder. assembly. Slide the Idler Pulley off of the Rewind Hub from the opposite side of the assembly and remove it. Repairs/Adjustments 07/23/2020 GBC StreamWire 4-56...

  • Page 154: Rep 3.10 Element Feed Track Assembly Replacement

    Element Belt Home Sensor Replacement – S25 remove the Belt Detect Sensor Bracket and the S22 Receiver PBC. Installation Procedure 1. Reverse the steps in the Removal Procedure. 2. Connect the Power Cord. 3. Power ON the eWire. GBC StreamWire 7/23/2020 Repairs/Adjustments 4-57...

  • Page 155: Rep 3.11 Element Feed Belt Idler Replacement

    1. Reverse the steps in the Removal Procedure. Take care that the Element Feed Belt teeth are meshing properly with the Idler Pulley during assembly. 2. Connect the Power Cord. 3. Power ON the eWire. Repairs/Adjustments 07/23/2020 GBC StreamWire 4-58...

  • Page 156: Rep 3.12 Element Sprocket Nose Replacement

    5. Remove the M4 Screws (3) holding the Element Feeder Belt Cover 8. Remove the M4 Screws (3) and remove the Element Sprocket Nose Assembly. 6. Loosen the M4 Set Screw and remove the Element Sprocket Knob. GBC StreamWire 7/23/2020 Repairs/Adjustments 4-59...

  • Page 157: Rep 3.13 Element Engagement Guide Replacement

    3. Verify that the sprocket moves when turning the Element Sprocket Knob. If the sprocket does not turn, reseat the sprocket on the pin as shown in Step 1. 4. Connect the Power Cord. 5. Power ON the eWire. Repairs/Adjustments 07/23/2020 GBC StreamWire 4-60...
  • Page 158 Take care to align the center plate of the Element Engagement Guide Assembly with the gaps in the teeth of the Element Feeder Belt. ✔ Element Engagement Guide Assembly 2. Connect the Power Cord. 3. Power ON the eWire. GBC StreamWire 7/23/2020 Repairs/Adjustments 4-61...

  • Page 159: Rep 3.14 Knife Module Replacement

    6. Open the Front Door and slide out the Element Feeder drawer. 7. Do GP 6.8 to remove the Supply Spool. 8. Remove the Element Feeder Back Cover by removing the M4 Screws (8). 10. Unplug the Knife Module harness at the wire header. Repairs/Adjustments 07/23/2020 GBC StreamWire 4-62...
  • Page 160 13. While supporting the sub-assembly, remove the M5 Screws (2) securing the front of the Knife Module and carefully remove the Knife 12. Remove the M5 Screw securing the rear of the Knife Module. Module from the Element Feeder. GBC StreamWire 7/23/2020 Repairs/Adjustments 4-63...

  • Page 161: Rep 3.14.1 Element Detect At Knife Sensor Replacement S21

    2. Disconnect the Power Cord. 7. Connect the Power Cord. 3. Do REP 3.15 Knife Module Replacement to remove the Knife 8. Power ON the eWire. Module 4. Remove the Bottom Cover by removing the M3 Screws (2) Repairs/Adjustments 07/23/2020 GBC StreamWire 4-64...
  • Page 162 6. Remove the sensor cable Wireway by removing the 2 fasteners below 9. Remove the Upper Cable Cover by removing the M3 Screws (2). 7. Remove the M2 Screw from the underside of the Sensor Mounting Block. GBC StreamWire 7/23/2020 Repairs/Adjustments 4-65...
  • Page 163 11. Remove the M3 mounting Screws from the Emitter PCB and 11. Power ON the eWire. remove the Emitter PCB. Emitter Mounting Screws 12. Remove the M2 mounting Screws from the Emitter PCB and remove the Emitter PCB. Repairs/Adjustments 07/23/2020 GBC StreamWire 4-66...

  • Page 164: Rep 3.14.2 Knife Home Sensor Replacement S23

    3. Do REP 3.15 Knife Module Replacement to remove the Knife Module 4. Remove the Upper Cable Cover by removing the M3 Screws (2). 5. Remove the Sensor Bracket by removing the M3 Screws (3). Sensor Cable Connection GBC StreamWire 7/23/2020 Repairs/Adjustments 4-67...

  • Page 165: Rep 3.14.3 Knife Anvil And Blade Replacement

    NOTE: Handle the Knife Module carefully and keep fingers clear of the knife blade edge. 3. Remove the M4 Screw and Nuts (2) securing the Knife Blade to the Knife Module Arm. Set the fasteners aside for re-use. Repairs/Adjustments 07/23/2020 GBC StreamWire 4-68...
  • Page 166 2. Do ADJ 1.18 to adjust th e Knife position to be parallel to the Anvil. 3. Connect the Power Cord. 4. Power ON the eWire. 5. Remove the M3 Flat Head Screws securing the Knife Anvil. 6. Remove the Knife Anvil GBC StreamWire 7/23/2020 Repairs/Adjustments 4-69...

  • Page 167: Rep 3.15 Element Transfer Module Replacement

    5. Remove the Element Feeder Rear Panel by removing or loosening the M4 Screws (8). The bottom 2 screws can be loosened slightly, but do not remove, to aid in reassembly. 7. Disconnect the cable to the Element Transfer Module at the header. Repairs/Adjustments 07/23/2020 GBC StreamWire 4-70...
  • Page 168 Use the knob to turn the Element Feeder Belt, as from the top. needed, to access the screw on the left. 9. Remove the M4 Screws (3) holding the Element Feeder Belt Cover GBC StreamWire 7/23/2020 Repairs/Adjustments 4-71...

  • Page 169: Rep 3.15.1 Element Pushover Encoder Sensor Replacement S31

    NOTE: It is very important to install and tighten the M4 screws (2) on the side of the Element Transfer Module before installing the M4 screws (2) on the top. 3. Connect the Power Cord. 4. Power ON the eWire. Repairs/Adjustments 07/23/2020 GBC StreamWire 4-72...

  • Page 170: Rep 3.15.2 Pushover Home Sensor Replacement S24

    Secure the Sensor using an M3 Screw. 2. Connect the Sensor Cable to the new Sensor. 3. Do REP 3.15 Element Transfer Module Replacement to install the Element Transfer Module. 4. Connect the Power Cord. 5. Power ON the eWire. GBC StreamWire 7/23/2020 Repairs/Adjustments 4-73...

  • Page 171: Rep 3.15.3 Expanding T Home And Out Sensor Replacement S32

    3. Secure the new Sensor using the M3 screw. 4. Repeat the procedure for the opposing sensor if necessary. 5. Replace the Element Transfer Top Cover. 6. Reconnect the Power Cord. 7. Power ON the eWire. Repairs/Adjustments 07/23/2020 GBC StreamWire 4-74...

  • Page 172: Rep 3.15.4 Element Transfer Rack Replacement

    3. Remove the Expanding T top cover by removing the M3 Screws (4). 4. Remove the M3 Screws (2) securing the Rack to the frame. 5. Carefully remove the Rack by sliding it out of the module. GBC StreamWire 7/23/2020 Repairs/Adjustments 4-75...

  • Page 173: Rep 3.15.5 Horizontal Pushover Cam Replacement

    3. Tighten the Set Screw to secure the Cam to the shaft. 4. Repeat the procedure for the opposite Cam. 5. Do REP 3.15 Element Transfer Module Replacement to install the Element Transfer Module. 6. Connect the Power Cord. 7. Power ON the eWire. Repairs/Adjustments 07/23/2020 GBC StreamWire 4-76...

  • Page 174: Rep 3.15.6 Vertical Pushover Cam Replacement

    Cam and Washers. Element Transfer Module. 7. Connect the Power Cord. 8. Power ON the eWire. Spacer 7. Do REP 3.15.7 Expanding T Motor Replacement M13 to remove the Pushover Motor Assembly. GBC StreamWire 7/23/2020 Repairs/Adjustments 4-77...

  • Page 175: Rep 3.15.7 Pushover Motor Assy Replacement M12

    Pushover Encoder Sensor and the Encoder Sensor mounting bracket. 9. Do REP 3.15 Element Transfer Module Replacement to install the Element Transfer Module. 10. Connect the Power Cord. 11. Power ON the eWire. Repairs/Adjustments 07/23/2020 GBC StreamWire 4-78...

  • Page 176: Rep 3.15.8 Expanding T Motor Replacement M13

    5. Do REP 3.15.9 Expanding T Cam Replacement to remove the Expanding T Cam. 6. Remove the M2 Screws securing the Expanding T Motor. Support the motor while removing the Screws so it does not fall. GBC StreamWire 7/23/2020 Repairs/Adjustments 4-79...

  • Page 177: Rep 3.15.9 Expanding T Cam Replacement

    7. Power ON the eWire. 3. Remove the Expanding T top cover by removing the M3 Screws (4). 4. Loosen the M3 Set Screw securing the Cam to the motor shaft. Slide the Cam Assembly off the motor shaft. Repairs/Adjustments 07/23/2020 GBC StreamWire 4-80...

  • Page 178: Rep 3.15.10 Expanding T Spring Replacement

    3. Remove the Expanding T top cover by removing the M3 Screws (4). 4. Remove the old spring by pulling the loop up and off the hook. 5. Repeat the procedure for the remaining springs. GBC StreamWire 7/23/2020 Repairs/Adjustments 4-81...

  • Page 179: Rep 3.15.11 Expanding T Motor Counterbalance Spring Replacement

    3. Open the Element Feeder door and slide out the Element Feeder drawer. 4. Remove the old spring by pulling the end of the spring off the mounting hole. Repeat for the other end of the spring. Repairs/Adjustments 07/23/2020 GBC StreamWire 4-82...

  • Page 180: Rep 3.15.12 Expanding T Pushover Spring Replacement

    Element Transfer Module. 4. Loosen the old spring by unhooking the loop at the end of the spring, and remove the spring from the module. 5. Repeat the procedure for the spring on the opposite side. GBC StreamWire 7/23/2020 Repairs/Adjustments 4-83...
  • Page 181 3. Remove the M3 Screws (2) securing the Expanding T Leading Plate. 4. Remove the Leading Plate from the Expanding T module. 5. Remove the M3 Screws (2) securing the Trailing Expanding T Plate. 6. Remove the Trailing Expanding T Plate. Repairs/Adjustments 07/23/2020 GBC StreamWire 4-84...

  • Page 182: Rep 3.16 Element Feeder Drawer Switch Replacement

    Door Top Hinge Bracket Replacement remove rear cover. 4. Remove the two connectors attached to the Snap Switch. 5. Remove the M3 Screws (2) securing the switch. 3. Connect the Power Cord. 4. Switch power ON to eWire. GBC StreamWire 7/23/2020 Repairs/Adjustments 4-85...

  • Page 183: Rep 3.17 Element Feeder Alignment Pin Bracket Replacement

    Front Cover Replacement to remove Front Cover. 4. Open the Element Feeder Door and pull the Element Feeder Drawer all the way out. 5. Remove the M4 Screws (2) to remove the Alignment Pin Bracket Assembly. Repairs/Adjustments 07/23/2020 GBC StreamWire 4-86...

  • Page 184: Rep 3.18 Element Slack Detect Lever Assembly Replacement

    1. Reverse the steps in the Removal Procedure. 2. Perform ADJ 1.2 Element Slack Detection Lever Adjustment adjust the sensitivity of the Element Slack Detect Lever Assembly. 3. Connect the Power Cord 4. Switch power ON to eWire. GBC StreamWire 7/23/2020 Repairs/Adjustments 4-87...

  • Page 185: Rep 3.19 Spool Rewind Belt Replacement

    6. Remove the Element Feeder Rear Cover by removing the M4 Screws (8). The bottom screws can be used as a pivot to aid removal. 9. Remove the Spool Detect Sensor Cover by removing the M4 Screws (2) and set aside. Repairs/Adjustments 07/23/2020 GBC StreamWire 4-88...
  • Page 186 12. Remove the M4 Screws (8) securing the Spindle Frame Assembly to the Element Feeder. Carefully tilt the Spindle Frame Assembly forward to remove it from the Element Feeder Body and place it on a table or workspace. GBC StreamWire 7/23/2020 Repairs/Adjustments 4-89...
  • Page 187 15. Slide the belt off of the pulley and replace with new belt. If necessary, loosen the M4 Screws on the Belt Tensioner and slide the Tensioner away to relieve tension on the Spool Rewind Belt. Repairs/Adjustments 07/23/2020 GBC StreamWire 4-90...
  • Page 188 1. Reverse the steps found in the Removal Procedure. 2. Connect the Power Cord. 3. Power ON the eWire. Note: Make sure that the M4 screws in step 13 are tight to prevent Spindle from tilting toward Spool, causing paper tears. GBC StreamWire 7/23/2020 Repairs/Adjustments 4-91...

  • Page 189: Vacuum Stacker Module

    2. Disconnect the Power Cord. 3. Raise the Lid. 4. Disconnect the cable from the Vacuum Stacker. 7. Remove the M4 screws (2) from the front hinge bracket. 5. Disconnect the motor from the Driver Board Extension Cable Repairs/Adjustments 07/23/2020 GBC StreamWire 4-92...
  • Page 190 Installation Procedure 8. Repeat the procedure to remove the M4 Screws (2) from the rear hinge bracket. 1. Reverse Steps for Installation. 9. Carefully lift the Vacuum Stacker out of the machine. GBC StreamWire 7/23/2020 Repairs/Adjustments 4-93...

  • Page 191: Rep 4.2 Solenoid Replacement, Kickdown Solenoid, Rear (L7)

    3. Do REP 4.1 Vacuum Stacker Module Replacement to remove the Vacuum Stacker. 7. Disconnect the extension spring from the kick-down solenoid 4. Remove (3) M3 Screws securing the rear cover and remove the assembly. cover. Repairs/Adjustments 07/23/2020 GBC StreamWire 4-94...
  • Page 192 9. Use an adjustable wrench to loosen the nut securing the Solenoid 2. Do REP 4.1 Vacuum Stacker Module Replacement to install the to the bracket. Vacuum Stacker. 3. Connect the Power Cord 4. Turn on the eWire. GBC StreamWire 7/23/2020 Repairs/Adjustments 4-95...

  • Page 193: Rep 4.3 Solenoid Replacement, Kickdown Solenoid, Front (L7)

    Vacuum Stacker Module Replacement to remove the Vacuum Stacker. 4. Remove (3) M3 Screws securing the front cover and remove the front cover. 7. Loosen the set screw securing the clevis to the rotating shaft. Repairs/Adjustments 07/23/2020 GBC StreamWire 4-96...
  • Page 194 Kick-Down Solenoid Assembly. 2. Do REP 4.1 Vacuum Stacker Module Replacement to install the Vacuum Stacker. 3. Connect the Power Cord 4. Turn on the eWire. GBC StreamWire 7/23/2020 Repairs/Adjustments 4-97...

  • Page 195: Rep 4.4 Solenoid Replacement, Drag Finger Solenoid (L6)

    Vacuum Stacker Module Replacement to remove the Vacuum Stacker. 4. Loosen (4) M3 Screws securing the Port Cover and remove it. 6. Using a flat head screwdriver, loosen and remove the gas spring socket from the top cover. Repairs/Adjustments 07/23/2020 GBC StreamWire 4-98...
  • Page 196 8. Unclip the wires from the cable connectors on the solenoid 10. Loosen the M4 nuts (2) securing the Solenoid Mounting Bracket mounting bracket. and loosen the mounting bracket. Do not remove it completely. GBC StreamWire 7/23/2020 Repairs/Adjustments 4-99...

  • Page 197: Rep 4.5 Motor Replacement, Vacuum Stacker Drive (M5)

    4. Disconnect the motor cables from the header. 5. Remove the motor top cover by loosening the M3 screws (3). 6. Use an Allen wrench to loosen the set screw securing the belt drive pulley. Repairs/Adjustments 07/23/2020 GBC StreamWire 4-100...

  • Page 198: Rep 4.6 Idler Pulley Assembly Replacement

    1. Reverse the steps from the Removal Procedure. Ensure that the drive belt has proper tension after motor installation. 2. Do REP 4.1 Vacuum Stacker Module Replacement to install the Vacuum Stacker. 3. Connect the Power Cord 4. Turn on the eWire. GBC StreamWire 7/23/2020 Repairs/Adjustments 4-101...
  • Page 199 3. With the Idler Pulley Assembly in place, loosen the tensioning screws until proper tension is achieved on the Vacuum Stacker Belt. Refer to REP 4.8 Vacuum Stacker Belt Replacement additional detail on belt replacement. 7. Repeat the procedure for the other side. Repairs/Adjustments 07/23/2020 GBC StreamWire 4-102...

  • Page 200: Rep 4.7 Kick-Down Replacement

    Vacuum Stacker. 4. Loosen the M3 Screws (2) and remove the lift handle. 5. Do REP 4.1 Vacuum Stacker Module Replacement to install the Vacuum Stacker. 6. Connect the Power Cord 7. Turn on the eWire. GBC StreamWire 7/23/2020 Repairs/Adjustments 4-103...
  • Page 201 8. Slide the Kick-Down Weldment out through the bottom of the Vacuum Module. 9. For the outer Kick-Down Weldment parts, remove the side cover(s) by loosening the M3 screws (3) and remove the Plug to access the screws to attach the Kick-Down Weldment. Repairs/Adjustments 07/23/2020 GBC StreamWire 4-104...

  • Page 202: Rep 4.8 Vacuum Stacker Belt Replacement

    4. Reverse steps 1-6 from the Removal Procedure. 5. Do REP 4.1 Vacuum Stacker Module Replacement to install the Vacuum Stacker. 6. Connect the Power Cord 7. Turn on the eWire. GBC StreamWire 7/23/2020 Repairs/Adjustments 4-105...
  • Page 203 1. Reverse the steps from the Removal Procedure. rod. Remove the Hinge Brackets from the Vacuum Stacker. 2. Do REP 4.1 Vacuum Stacker Module Replacement to install the Vacuum Stacker. 3. Connect the Power Cord 4. Turn on the eWire. Repairs/Adjustments 07/23/2020 GBC StreamWire 4-106...

  • Page 204: Rep 4.9 Stacker Drive Belt Replacement

    Vacuum Stacker Module Replacement to remove the Vacuum Stacker. 4. Do REP 4.5 Motor Replacement, Vacuum Stacker Drive (M5) remove the Vacuum Stacker Drive Motor. 5. Slide the Drive Belt off the Pulley and remove from the module. GBC StreamWire 7/23/2020 Repairs/Adjustments 4-107...

  • Page 205: Rep 4.10 Drag Finger Adhesive Grip Replacement

    4. Using a flat head screwdriver or knife, carefully peel up one corner of the Drag Finger Adhesive Grip. Then remove the remaining material by peeling it away from the surface of the Vacuum Stacker. Repairs/Adjustments 07/23/2020 GBC StreamWire 4-108...

  • Page 206: Deflector Module

    2. Disconnect the Power Cord. 3. Raise the lid. 4. Disconnect the Deflector Cables by detaching the 3 cable headers. 6. Remove the M3 Screw and remove the cable cover plate from the rear side of the Deflector GBC StreamWire 7/23/2020 Repairs/Adjustments 4-109...
  • Page 207 4. Reconnect the Deflector cables to the headers on the back of the Deflector. 5. Connect the Power Cord. 6. Power ON the eWire. 8. Carefully lift the Deflector out of the eWire to remove it. Repairs/Adjustments 07/23/2020 GBC StreamWire 4-110...

  • Page 208: Rep 5.2 Sensor Replacement, Deflector Position S17

    Module. 4. Locate the Deflector Position Sensor S17 5. Remove the Sensor Bracket by loosening the M3 Screws (2) 6. Disconnect the Sensor Cable 7. Remove the old Sensor by removing the M3 Screw (1) GBC StreamWire 7/23/2020 Repairs/Adjustments 4-111...

  • Page 209: Rep 5.3 Sensor Replacement, Bind Kick-Downs S2

    Deflector frame plate and the baffle plate. 5. Disconnect the Sensor Cable. 6. Remove the Sensor Bracket by loosening the M3 Screws (2) 7. Remove the old Sensor by removing the M3 mounting screw. Repairs/Adjustments 07/23/2020 GBC StreamWire 4-112...

  • Page 210: Rep 5.4 Sensor Replacement, Bind Deflect S3

    Deflector Frame. 5. Disconnect the Sensor Cable. 6. Remove the Sensor Bracket by loosening the M3 Screws (2) 7. Remove the old Sensor by removing the M3 mounting screw. GBC StreamWire 7/23/2020 Repairs/Adjustments 4-113...

  • Page 211: Rep 5.5 Bind Path Motor Replacement M3

    2. Tighten the M3 Screws (4) to attach the motor. 3. Tighten the set screw to secure the Pulley 4. Do REP 5.1 Deflector Module Replacement to Install the Deflector Module. 5. Connect the Power Cord. 6. Power ON the eWire. Repairs/Adjustments 07/23/2020 GBC StreamWire 4-114...

  • Page 212: Rep 5.6 Deflector Module Timing Belt Replacement

    3. Do REP 5.1 Deflector Module Replacement to remove the Deflector Module. 4. Do REP 5.5 Bind Path Motor Replacement to remove the Motor. 5. Slide the old Timing Belt off of the Drive Pulley and remove it. GBC StreamWire 7/23/2020 Repairs/Adjustments 4-115...

  • Page 213: Rep 5.7 Deflector Solenoid Replacement L5

    2. Disconnect the Power Cord. 3. Do REP 5.1Deflector Module Replacement to remove the Deflector Module. 4. Remove the Solenoid cover by removing the M3 Screws (2) 6. Disconnect the Solenoid cable at the appropriate cable header. Repairs/Adjustments 07/23/2020 GBC StreamWire 4-116...
  • Page 214 Install the Deflector Module. 7. Connect the Power Cord. 8. Power ON the eWire. 8. Using an adjustable wrench, loosen the nut securing the Solenoid to the Solenoid Mounting Bracket and remove the Solenoid linkage. GBC StreamWire 7/23/2020 Repairs/Adjustments 4-117...

  • Page 215: Rep 5.8 Deflector Springs Replacement

    Deflector Module. 4. Locate the appropriate Deflector Springs. 5. Remove the spring by unhooking it from the mounting holes on each end. If necessary, loosen the M3 Screws (2) on the Spring Bracket. Repairs/Adjustments 07/23/2020 GBC StreamWire 4-118...

  • Page 216: Rep 5.9 Deflector Drive Roller Assembly Replacement

    8. Using a flat head screwdriver, remove the E-Ring and Washer from both sides of the Drive Roller Assembly. 9. Remove the Bearings from each side of the Drive Roller Assembly. 10. Remove the Drive Roller Assembly. GBC StreamWire 7/23/2020 Repairs/Adjustments 4-119...

  • Page 217: Rep 5.10 Deflector Idler Roller Assembly Replacement

    5. Remove the Idler Roller with the Bearing Housings (2) from the Bushing Forks. 1. Switch power OFF to eWire. 2. Disconnect the Power Cord. 3. Do REP 5.1 Deflector Module Replacement to remove the Deflector Module. Repairs/Adjustments 07/23/2020 GBC StreamWire 4-120...
  • Page 218 6. Place the hooks on the ends of the Extension Springs (2) on the notches at the top of the Bushing Forks (2). 7. Do REP 5.1 Deflector Module Replacement to install the Deflector Module. 8. Connect the Power Cord. 9. Power ON the eWire. GBC StreamWire 7/23/2020 Repairs/Adjustments 4-121...

  • Page 219: Closer Module

    See Section 0, page vi for other languages. 1. Switch power OFF to eWire. 2. Disconnect the Power Cord. 3. Raise the Top Cover. Repairs/Adjustments 07/23/2020 GBC StreamWire 4-122...
  • Page 220 7. Using both hands, lift the Closer Module out of the machine. Take 4. Reinstall the Cable Access Cover and the M3 Screws (2) that hold care as this module is quite heavy. 5. Connect the Power Cord. 6. Power ON the eWire. GBC StreamWire 7/23/2020 Repairs/Adjustments 4-123...

  • Page 221: Rep 6.2 Closer Encoder Sensor Replacement S48

    4. Do GP 6.4 to locate the S48 Closer Encoder sensor. 5. Remove the cable from the header on the sensor and remove the Sensor Bracket by removing the M3 Screw. 6. Remove the M3 Screw to remove the sensor from the Sensor Bracket. Repairs/Adjustments 07/23/2020 GBC StreamWire 4-124...

  • Page 222: Rep 6.3 Closer Full Open Sensor Replacement S47

    2. Connect the sensor cable. 3. Do Rep 6.4 Closer Motor Replacement M20 to reinstall the Closer Motor and Closer Module. 4. Connect the Power Cord. 5. Power ON the eWire. GBC StreamWire 7/23/2020 Repairs/Adjustments 4-125...

  • Page 223: Rep 6.5 Closer Jaw Insert Replacement

    5. Remove the M3 Screws (2) holding the upper insert. 4. Connect the Motor Cable and secure it with the wire saddles. 5. Do Rep 6.1 Closer Module Replacement to Install the Closer Module. 6. Connect the Power Cord. 7. Power ON the eWire. Repairs/Adjustments 07/23/2020 GBC StreamWire 4-126...

  • Page 224: Rep 6.6 Closer Spring Replacement

    4. Connect the Power Cord. 5. Power ON the eWire. 5. Remove the Extension Springs by disconnecting each end with a spring hook. The top of the spring can be accessed from the window in the upper plate. GBC StreamWire 7/23/2020 Repairs/Adjustments 4-127...

  • Page 225: Rep 6.7 Closer Release Solenoid Replacement

    9. Using an adjustable wrench, remove the Solenoid from the Ejector Bracket. Installation Procedure 1. Reverse the steps from the removal procedure. 2. Do REP 6.1 Closer Module Replacement to install the Closer Module. 3. Connect the Power Cord. 4. Power ON the eWire. Repairs/Adjustments 07/23/2020 GBC StreamWire 4-128...

  • Page 226: Rep 6.8 Closer Chain Replacement Procedure

    13. Connect the Power Cord. 14. Power ON the eWire. 15. Run sample books and examine the roundness of the closed elements. Refer to ADJ 7. Rotate the chain until the master link is accessible. GBC StreamWire 7/23/2020 Repairs/Adjustments 4-129...

  • Page 227: Rep 6.9 Disk Encoder Replacement

    Closer Motor Replacement to remove the Closer Motor. 4. Place the closer upside down on a work surface. 5. Do REP 6.3 to remove the S47 sensor 6. Using a 2.5mm hex key remove the 3 screws Repairs/Adjustments 07/23/2020 GBC StreamWire 4-130...

  • Page 228: Tappers

    2. Secure the Front Tapper with the M4 Screws (2) 3. Connect the Sensor Cable and Motor Cable. 4. Do REP 1.1 Top Cover Replacement to replace the Front Cover. 5. Connect the Power Cable 6. Turn power ON to the eWire. GBC StreamWire 7/23/2020 Repairs/Adjustments 4-131...
  • Page 229 4. Disconnect the Front Tapper Spring by lifting it off the notch on the Tapper Frame. 7. Remove the #4-40 Screws (3) to remove the Tapper Motor from the Tapper Frame. 5. Loosen the Set screw securing the Tapper hub to the Motor shaft. Repairs/Adjustments 07/23/2020 GBC StreamWire 4-132...
  • Page 230 4. Attach the Tapper Spring to the notch on the Tapper Frame. 5. Do REP 7.1 Front Tapper Assembly Replacement to Install the Front Tapper Assembly 6. Connect the Power Cord 7. Turn on the eWire. GBC StreamWire 7/23/2020 Repairs/Adjustments 4-133...
  • Page 231 3. Do REP 7.1 Front Tapper Assembly Replacement to remove the Front Tapper Assembly 4. Remove the Sensor Cable from the Front Tapper Sensor. 5. Remove the Sensor from the Tapper Frame by removing the M3 Screw. Repairs/Adjustments 07/23/2020 GBC StreamWire 4-134...

  • Page 232: Rep 7.4 Front Tapper Spring Replacement

    Tapper Frame and the other end from the mounting Screw on the remove the Finger. Tapper Finger Assembly Installation Procedure Installation Procedure 1. Reverse the steps from the Removal Procedure. 1. Reverse the steps from the Removal Procedure. GBC StreamWire 7/23/2020 Repairs/Adjustments 4-135...

  • Page 233: Rep 7.6 Rear Tapper Assembly Replacement

    5. Using a long screwdriver, remove the M4 Screws (2) securing the Rear Tapper to the Frame. Use the access hole in the Frame to access the screws. 6. Remove the Rear Tapper from the Frame. Repairs/Adjustments 07/23/2020 GBC StreamWire 4-136...

  • Page 234: Holder Module

    1. Install the new Sensor by tightening the M3 Screw. Use tab for alignment. 2. Connect the Sensor Cable. 3. Close the Lid 4. Connect the Power Cable 5. Turn power ON to the eWire. GBC StreamWire 7/23/2020 Repairs/Adjustments 4-137...

  • Page 235: Rep 8.2 Holder Rotate Horizontal And Vertical Sensor S34 & S35

    2. Disconnect the Power Cord. 3. Raise the Lid and Lower Bypass. 4. If necessary, manually move the Closer forward to access the sensors. 5. Disconnect the Sensor Cables. 6. Remove the Sensor removing the M3 Screw. Repairs/Adjustments 07/23/2020 GBC StreamWire 4-138...

  • Page 236: Rep 8.3 Holder Position Near Element Sensor S40

    4. Locate the Holder Position Near Element Sensor, at the forward edge of the Holder module, near the Deflector and Element Feeder. Refer to PL 5.20 and GP 6.4.3. 5. Disconnect the Sensor Cable. 6. Remove the Sensor by removing the M3 Screw. GBC StreamWire 7/23/2020 Repairs/Adjustments 4-139...

  • Page 237: Rep 8.4 Holder Position Closer And Holder Position Element Sensor S36 And S38

    1. Install the new Sensor by tightening the M3 Screw. Use tab for alignment. 2. Connect the Sensor Cable. 3. Do REP 1.5 Back Cover Replacement to install the Back Cover. 4. Connect the Power Cable 5. Turn power ON to the eWire. Repairs/Adjustments 07/23/2020 GBC StreamWire 4-140...

  • Page 238: Rep 8.5 Holder At Reverse Gate Sensor S39

    3. Raise the Lid and Lower Bypass. 4. Locate the Holder at Reverse Gate Sensor. Refer to PL 5.20 and GP 6.4.3. 5. Disconnect the Sensor Cable. 6. Remove the Sensor by removing the M3 Screw. GBC StreamWire 7/23/2020 Repairs/Adjustments 4-141...

  • Page 239: Rep 8.6 Holder Position Stack Sensor S37

    3. Raise the Lid and Lower Bypass. 4. Locate the Holder Position Stack Sensor. Refer to PL 5.20 and GP 6.4.3. 5. Disconnect the Sensor Cable. 6. Remove the Sensor by removing the M3 Screw. Repairs/Adjustments 07/23/2020 GBC StreamWire 4-142...

  • Page 240: Rep 8.7 Holder Linear Motor Replacement M15

    4. Loosen the Set screw securing the Drive Pulley to the Motor shaft. 5. Disconnect the Motor Cable from the Stepper Driver Board. 7. Slide the Motor out of the pulley shaft and remove the motor. Installation Procedure 1. Reverse the steps in the Removal Procedure. GBC StreamWire 7/23/2020 Repairs/Adjustments 4-143...

  • Page 241: Rep 8.8 Holder Linear Motor Replacement M21

    4. Attach the Sensor Cable to the S46 Sensor and secure the cables using the cable clamps on the Motor Bracket. 5. Connect the Motor Cable to the appropriate Stepper Driver. 6. Replace the Back and Side cover. 7. Connect the Power Cord and resume operation. Repairs/Adjustments 07/23/2020 GBC StreamWire 4-144...

  • Page 242: Rep 8.9 Holder Rotate Motor Replacement M14

    7. Loosen the Screw securing the Crank Block to the Shaft, and remove the Screw and Spacer. 8. Disconnect the Sensor Cables at the Holder Rotate Horizontal and Holder Rotate Vertical Sensors. Refer to REP 8.2 Closer Rotate Horizontal and Vertical Sensor S34 & S35 GBC StreamWire 7/23/2020 Repairs/Adjustments 4-145...
  • Page 243 6. Attach the Sensor Cables. 7. Connect the Motor Cable. 8. Connect the Power Cord and resume operation. 10. Remove the #4-40 Screws (3) securing the Motor and remove the Motor from the Holder Rotate Base. Repairs/Adjustments 07/23/2020 GBC StreamWire 4-146...

  • Page 244: Rep 8.10 Closer Linear Drive Belt Replacement

    Belt to the Closer. 3. Adjust the Timing Belt Bracket to appropriate belt tension and secure the Timing Belt Bracket by tightening the Screws. 4. Connect the Power Cord 5. Turn power ON to eWire. GBC StreamWire 7/23/2020 Repairs/Adjustments 4-147...

  • Page 245: Rep 8.11 Holder Linear Drive Belt - Front Replacement

    Belt to the Closer. 3. Adjust the Timing Belt Bracket to appropriate level of belt tension and secure the Timing Belt Bracket by tightening the Screws. 4. Connect the Power Cord 5. Turn power ON to eWire. Repairs/Adjustments 07/23/2020 GBC StreamWire 4-148...

  • Page 246: Rep 8.12 Holder Linear Drive Belt - Rear Replacement

    5. Remove the M4 Screws securing the Timing Belt Clamp, and remove the Timing Belt Clamp. Timing Belt Bracket Tensioning Timing Belt Clamp 6. Slide the Timing Belt off the Pulleys and remove the Timing Belt. GBC StreamWire 7/23/2020 Repairs/Adjustments 4-149...

  • Page 247: Rep 8.13 Holder Gates Spring Lower Replacement

    1. Switch power OFF to eWire. 5. Turn power ON to eWire. 2. Disconnect the Power Cord. 3. Open the Lid and Lower Bypass. 4. Remove the M3 Screw and Nut to release the end of the extension spring. Repairs/Adjustments 07/23/2020 GBC StreamWire 4-150...

  • Page 248: Rep 8.14 Holder Gates Spring Upper Replacement

    5. Repeat the procedure to remove the M3 Screw and Nut at the opposite end of the extension spring. Remove the old spring. 6. If necessary, use the same process to remove the Holder Gates Upper Spring on the opposite side of the Holder. GBC StreamWire 7/23/2020 Repairs/Adjustments 4-151...

  • Page 249: Rep 8.15 Linear Spring Plate Assembly

    4. Open the Book Tray Door and locate the Linear Spring Plate Assembly on the bottom side of the Holder. 5. Remove the M4 Screws (2) and remove the Linear Spring Plate 6. If necessary, repeat this procedure for the second Linear Spring Plate Assembly. Repairs/Adjustments 07/23/2020 GBC StreamWire 4-152...

  • Page 250: Rep 8.16 Holder Removal And Replacement

    4. Remove the ribbon cable from the holder header. 6. Remove the M4 fasteners securing the holder rotate hinges. 7. Remove the holder by pulling the holder toward the front of the machine and rotate the holder to disengage the pivot hinge. GBC StreamWire 7/23/2020 Repairs/Adjustments 4-153...

  • Page 251: Rep 8.17 Holder Lock Sub-Assembly Replacement

    Sub-Assembly, remove the screw, washers, flange and stud. 9. Remove the Holder Lock Sub-Assembly from the Holder. Installation Procedure 1. Reverse the Steps found in the Removal Procedure 2. Connect the Power Cord 3. Turn power ON to eWire. Repairs/Adjustments 07/23/2020 GBC StreamWire 4-154...

  • Page 252: Rep 8.18 Holder Link Replacement

    6. Remove the old Holder link from the machine and install the M4 Screw and Spacer into the new Holder link as shown. Installation Procedure 1. Reverse the Steps found in the Removal Procedure 2. Connect the Power Cord 3. Turn power ON to eWire. GBC StreamWire 7/23/2020 Repairs/Adjustments 4-155...

  • Page 253: Rep 8.19 Holder Lock Solenoid Replacement

    5. Remove the solenoid coil wire from behind the mounting tab. 1. Follow REP 8.16 to remove the Holder Assembly. 2. Remove the header clamp 6. Remove the E-Clips securing the Solenoid core using a flat head screw driver. 3. Remove the wireway cover. Repairs/Adjustments 07/23/2020 GBC StreamWire 4-156...
  • Page 254 3. Install the Wireway Cover using the 2 M3 Fasteners 4. Clamp the Solenoid Cable Harness. 5. Ensure the solenoid wires are tucked away and secured as shown in the photo below. 6. Follow the REP 8.16 for the instillation of the Holder Assembly GBC StreamWire 7/23/2020 Repairs/Adjustments 4-157...

  • Page 255: Frame

    M4 Screws and Washers (2). 4. If necessary, adjust the Interlock Switch position so that the Interlock Flag is centered in the Interlock Switch. 5. Connect the Power Cord 6. Turn power ON to eWire. Repairs/Adjustments 07/23/2020 GBC StreamWire 4-158...

  • Page 256: Rep 9.2 Interlock Switch Replacement, Doors

    4. Remove the M4 Screws (3) and remove the Interlock Switch Bracket. Remove the Bracket carefully to avoid damaging the wires. 6. Remove the old interlock by depressing the tabs on the interlock and removing it from the cutout in the bracket. Tabs GBC StreamWire 7/23/2020 Repairs/Adjustments 4-159...

  • Page 257: Rep 9.3 Lower Transport Assembly Latch Replacement

    1. Install the new Latch Housing by attaching the M3 Screws (4). 2. Ensure that the Lower Bypass closes easily. If necessary, adjust the position of the Latch on the Lower Bypass. 3. Connect the Power Cord. 4. Power ON the eWire. Repairs/Adjustments 07/23/2020 GBC StreamWire 4-160...

  • Page 258: Rep 9.4 Book Tray Latch Replacement

    M4 Screws (2) and Washers. 2. Adjust the latch position so that the latch fits together easily. Tighten the screws when latch is properly located. 3. Connect the Power Cord. 4. Turn on power to the eWire. GBC StreamWire 7/23/2020 Repairs/Adjustments 4-161...

  • Page 259: Rep 9.5 Element Feeder Drawer Latch Replacement

    M4 Screws (2). 2. Adjust the latch position so that the latch fits together easily. Tighten the screws when latch is properly located. 3. Connect the Power Cord. 4. Turn on power to the eWire. Repairs/Adjustments 07/23/2020 GBC StreamWire 4-162...
  • Page 260 4. Note the wire connection locations on the back of the Switch. 5. Disconnect the Cables from the appropriate Stepper Driver. 7. Remove the Stepper Driver from the mounting bracket by removing the M3 Screws (2) and depressing the tabs on the Standoff GBC StreamWire 7/23/2020 Repairs/Adjustments 4-163...
  • Page 261 4. Re-connect the Stepper Driver Cables. 5. Do REP 1.5 Back Cover Replacement to install the Back Cover, or REP 1.6 Side Cover Replacement to install the Side Cover. 6. Connect the Power Cord. 7. Power ON the eWire. Repairs/Adjustments 07/23/2020 GBC StreamWire 4-164...

  • Page 262: Rep 9.7 Vacuum Fan Replacement

    Side Cover Replacement to remove the Side Cover. 4. Disconnect the Vacuum Fan Cables. Installation Procedure 1. Reverse the steps in the Removal Procedure 2. Connect the Power Cord. 3. Turn on power to the eWire. GBC StreamWire 7/23/2020 Repairs/Adjustments 4-165...

  • Page 263: Rep 9.8 Vacuum Fan Gasket Replacement

    2. Disconnect the Power Cord. 3. Raise the Transport Assembly and lift the Vacuum Stacker by pulling on the Vacuum Stacker handle. 4. Using a flat tool, remove the Fan Gasket from the mating surface. Repairs/Adjustments 07/23/2020 GBC StreamWire 4-166...

  • Page 264: Rep 9.9 Stacker Paper Detect Sensor S44 Replacement

    5. Remove the M4 Nuts (2) holding the sensor cover to the bottom of the paper tray. Installation Procedure 1. Reverse the steps in the Removal Procedure 2. Connect the Power Cord. 3. Turn on power to the eWire. GBC StreamWire 7/23/2020 Repairs/Adjustments 4-167...

  • Page 265: Book Drawer

    M4 Screws (2) and the M4 Nuts (2). 8. Disconnect the receiver PCB cable. 9. Remove the receiver Mounting bracket by removing the M3 nuts (2). 10. Remove the Receiver PCB by removing the M4 fasteners (2). Repairs/Adjustments 07/23/2020 GBC StreamWire 4-168...

  • Page 266: Rep 10.2 Drawer Full Down Sensor Replacement S43

    5. Disconnect the Sensor cable from the Sensor. 6. Remove the sensor bracket by removing the Screws (2). 7. Disconnect the Sensor from the bracket by removing the M3 Screw and remove the old sensor. GBC StreamWire 7/23/2020 Repairs/Adjustments 4-169...

  • Page 267: Rep 10.3 Book Drawer Full Sensor Replacement S45

    2. Attach the Sensor Bracket using the M4 Nuts (2). 3. Replace the Book Drawer Side Cover. 4. Connect the Power Cord. 5. Power ON the eWire. 4. Remove the Sensor Bracket by removing the M4 nuts (2). Repairs/Adjustments 07/23/2020 GBC StreamWire 4-170...

  • Page 268: Rep 10.4 Book Drawer Drive Motor Replacement M19

    6. Disconnect the Motor Cable. 8. Remove the M19 motor by removing the M4 mounting screws (4). Installation Procedure 1. Reverse the Steps in the Removal Procedure 2. Connect the Power Cord. 3. Turn on power to the eWire. GBC StreamWire 7/23/2020 Repairs/Adjustments 4-171...

  • Page 269: Rep 10.5 Book Tray Belt Removal Procedure

    4. Remove the Book Tray Rear Cover by removing the M4 Screws (2) and M4 Nuts (2). 5. Loosen the set screws on the Pulleys on the Motor Shaft and Drive Shaft. 6. Slide the pulleys and Belt off the shafts and remove the Belt. Repairs/Adjustments 07/23/2020 GBC StreamWire 4-172...

  • Page 270: Electrical Components

    Section 7, Wiring for details. 4. Do REP 1.5 Back Cover Replacement to install the Back Cover. 5. Connect the Power Cord. 6. Power ON the eWire. 7. Perform GP 6.3.8 to load DATA backup GBC StreamWire 7/23/2020 Repairs/Adjustments 4-173...

  • Page 271: Rep 11.2 Main Control Board B Replacement

    4. Disconnect the Connectors from the old Main Control Board B. Note the connector locations so you can return them to the same positions on the new Board. 5. Remove the M3 Screws (4) from the old Main Control Board B, and remove the PCB. Repairs/Adjustments 07/23/2020 GBC StreamWire 4-174...

  • Page 272: Rep 11.3 24V Power Supply Replacement

    Back Cover Replacement to install the Back Cover. 5. Close the book drawer. 6. Connect the Power Cord. 7. Turn on power to the eWire. 5. Slide the book drawer all the way out of the machine. GBC StreamWire 7/23/2020 Repairs/Adjustments 4-175...

  • Page 273: Rep 11.4 Rfi Filter Replacement

    4. Remove the Wires (White/Black/Green) from the AC Filter. 5. Remove the M3 Screws (2) securing the AC Filter to the Electrical Panel. 6. Remove the AC Filter from the Electrical Panel by pushing it forward through the mounting plate. Repairs/Adjustments 07/23/2020 GBC StreamWire 4-176...

  • Page 274: Rep 11.5 Power Switch Replacement

    Back Cover. 4. Note the wire connection locations (White/Black/Green) on the back of the Switch. 5. Disconnect the wires from the back of the Switch 6. Press the Tabs and remove the Switch from the Panel. GBC StreamWire 7/23/2020 Repairs/Adjustments 4-177...

  • Page 275: Adjustments

    If both of the tool faces are touching the expanding T and blue feeder track, return to the procedure that directed you here. Repairs/Adjustments 07/23/2020 GBC StreamWire 4-178...

  • Page 276: Adj 1.2 Element Slack Detection Adjustment

    4) Loosen, but do not remove, the M3 screw holding the Weight in place on the Element Slack Detect Lever Assembly and slide the weight towards the rear of the machine so that the Element Slack Detect Lever is in the home (UP) position then finger tighten it. GBC StreamWire 7/23/2020 Repairs/Adjustments 4-179...
  • Page 277 Repeat Up and the Element Slack Detect Lever Assembly moves correctly while an Down Stroke tests until satisfied. Tighten the screw that holds the element is being fed. counter weight. Repairs/Adjustments 07/23/2020 GBC StreamWire 4-180...

  • Page 278: Adj 1.3 Holder Mating To Element Feeder

    Check the horizontal alignment as shown in Fig 2.A and Fig 2.B. If an adjustment is needed follow ADJ 1.15 ii) After adjustment, attempt to engage the holder into the element feeder by hand again while checking the alignment. GBC StreamWire 7/23/2020 Repairs/Adjustments 4-181...
  • Page 279 (4) Perform the same check and adjustment on the rear of the machine (not shown). (5) After adjustment of the front and rear, by hand move the element holder and check for smooth engagement with the element feeder. Repairs/Adjustments 07/23/2020 GBC StreamWire 4-182...

  • Page 280: Adj 1.4 Element Feed Belt Home Position

    5) If the tooth position looks correct relative to the alignment hole, verify the setting by watching the element tooth engage with the wire as described in the Inspection Procedure. If the belt tooth doesn’t engage easily, adjust the Feed Belt Home value until it does. GBC StreamWire 7/23/2020 Repairs/Adjustments 4-183...
  • Page 281 8) Once the position is near the correct position, install the cover previously removed (Fig. 3). 9) Perform the Fine Adjustment of the belt home position as defined earlier in this section. Fig 4 Repairs/Adjustments 07/23/2020 GBC StreamWire 4-184...

  • Page 282: Adj 1.5 Book Drawer Closed Position

    3) Shift the bracket in the direction that you desire to move the book drawer, then tighten the screws. 4) Close the book drawer and inspect its position as defined in the Inspection Procedure section mentioned above. GBC StreamWire 7/23/2020 Repairs/Adjustments 4-185...

  • Page 283: Adj 1.6 Timing Belt Tension Adjustment

    Secure the screws once proper tension is attained. 2) Tighten all screws and verify the belt tension as indicated in Inspection Procedure. 3) If it is impossible to achieve proper tension, replace the Timing Belt with a new one. Repairs/Adjustments 07/23/2020 GBC StreamWire 4-186...

  • Page 284: Adj 1.7 Interlock Flag Adjustment

    The flag should be 1-2 mm short of bottoming out on the Interlock Switch when in the resting position and centered between the rails. 5) Tighten the screws and close the door to confirm the Interlock is operating as expected. ADJ 1.8 Element Hook Position Adjustment GBC StreamWire 7/23/2020 Repairs/Adjustments 4-187...
  • Page 285 Following the 1mm markings on the tool, the optimal Area 2. position for the small holes are indicated by the wider black marks. Deskew: Service Settings Menu  Deskew Adjust Deflector: User Settings Menu  Deflector Alignment: User Settings Menu  Alignment Repairs/Adjustments 07/23/2020 GBC StreamWire 4-188...
  • Page 286 14) Remove the die from the punch, reinsert the pins and reinstall the die. Run books to verify the issue is corrected. Issue is corrected Yes- Return to normal operation No- Return to the trouble shooting step that directed you here. GBC StreamWire 7/23/2020 Repairs/Adjustments 4-189...

  • Page 287: Adj 1.9 Holder Rotate Adjustment

    2) In some cases, the Holder may need to be adjusted slightly past horizontal to achieve better closing roundness. 3) Repeat this process until the proper positions are reached for both vertical and horizontal Holder positions. 4) Return to the RTP that brought you here. Repairs/Adjustments 07/23/2020 GBC StreamWire 4-190...

  • Page 288: Adj 1.10 Element Tip Height Adjustment

    2) Locate the Element Height Setup tool on the Book Drawer door. Open the Cover, lift up the Vacuum Stacker and place the tool on the element tips. Hold it horizontal against the tines on the Deflector. GBC StreamWire 7/23/2020 Repairs/Adjustments...
  • Page 289 6) When the Element wire tip position is correct, return to the procedure that directed you here. NOTE: THIS PROCEDURE ONLY EFFECTS THE ELEMENT SIZE CURRENTLY LOADED AND MAY HAVE TO BE REPEATED FOR OTHER SIZES. Repairs/Adjustments 07/23/2020 GBC StreamWire 4-192...

  • Page 290: Adj 1.11 Closer Cam Phase Adjustment

    10) Repeat steps 3 – 7 until the rear of the element is closed to the same amount as the front. 11) Reinstall the Top Closer Cover and the Front Closer Cover with the M4 Screws (3). 12) Return to the procedure that directed you here. GBC StreamWire 7/23/2020 Repairs/Adjustments 4-193...

  • Page 291: Adj 1.12 Caster Height Adjustment

    4) Loosen the M12 Jam Nut on the caster or casters that require adjustment. Do not remove the Jam Nut completely. 7) After the eWire is at the desired height and level, tighten the jam nuts to lock the height. Repairs/Adjustments 07/23/2020 GBC StreamWire 4-194...

  • Page 292: Adj 1.13 Partial Close Adjustment

    Service Menu  Function Tests  Transfer problem is resolved. If not, return to the section that directed you here. 3) An element will feed, cut and transfer towards the holder but stop before the element is placed on the holder. GBC StreamWire 7/23/2020 Repairs/Adjustments 4-195...
  • Page 293 Service Menu Elem Xfer Pos. 7) Change the value in the direction indicated in step 5. by 15 counts per mm of offset previously measured. i.e. If the offset is -1mm then reduce the ELEMENT XFER OFFSET by 15. Repairs/Adjustments 07/23/2020 GBC StreamWire 4-196...

  • Page 294: Adj 1.15 Element Feeder Horizontal Position Adjustment

    Adjust the horizontal position of the feeder by hand until the holder pins do not shift to engage the holes. 9) Once there is no noticeable shift, when the holder is pushed forward, leave the pins engaged in the feeder. GBC StreamWire 7/23/2020 Repairs/Adjustments 4-197...
  • Page 295 Remember the holder will need to be homed before the drawer can be pulled out. 12) Push the drawer back in and push the latch bracket forward so it engages on the drawer mounted bracket. 13) Tighten the latch bracket screws. Repairs/Adjustments 07/23/2020 GBC StreamWire 4-198...

  • Page 296: Adj 1.16 Element Feeder Angle Adjustment

    GP 6.3.17. If there is uneven contact between the faces go to step 8). Service Menu  Holder 12) Slide the feeder drawer back in. 2) Increase the HOLDER TO XFER value by 5. GBC StreamWire 7/23/2020 Repairs/Adjustments 4-199...
  • Page 297 18) Follow steps 12) & 13) to check the mating. Follow steps 9) through 18) again if the holder face is not fully mated to the feeder. Repairs/Adjustments 07/23/2020 GBC StreamWire 4-200...

  • Page 298: Adj 1.17 Element Feed Belt Tension Adjustment

    (4X) while maintaining pressure. Adjustment Procedure 1) Remove the Upper Element Feeder Cover by removing the M4 Screws (2). 4) Verify the belt tension as indicated in the Inspection Procedure. 5) Reinstall the Upper Element Feeder Cover. GBC StreamWire 7/23/2020 Repairs/Adjustments 4-201...

  • Page 299: Adj 1.18 Knife Blade Adjustment

    Using a flashlight, check to make sure no light can be seen between the knife and anvil in the cutting area. Light can be visible below this area by the mounting screws. Cutting Area Repairs/Adjustments 07/23/2020 GBC StreamWire 4-202...

  • Page 300: Adj 1.19 Top Cover Latch Adjustment

    This will allow the latch and cover to move freely. 6) Replace the Top Cover and resume operation. 3) Press down on the top of the frame until the upper and lower bypass panels are in contact. GBC StreamWire 7/23/2020 Repairs/Adjustments 4-203...

  • Page 301: Adj 1.20 Cover Interlock Flag Adjustment

    2) Mount the element feeder shield with a spool loaded on the spindle, making sure that the pins are fully seated in the hole and slot, and that the side of the shield is in contact with the magnet. Repairs/Adjustments 07/23/2020 GBC StreamWire 4-204...
  • Page 302 4) Move the magnet away from the spool, in the direction of the arrow shown in step 2. 5) Tighten the (2) M3 screws holding the magnet. 6) Repeat the inspection steps at the beginning of this adjustment. Repeat the adjustment until it passes the inspection. GBC StreamWire 7/23/2020 Repairs/Adjustments 4-205...

  • Page 303: Adj 1.22 Closer Full Open Adjustment

    Service Menu → CLSR OPEN DEL 6) Reinstall the pusher plate on the closer 2) Open the top cover and place an interlock cheater in the top cover interlock to home the machine. 3) Remove the interlock cheater Repairs/Adjustments 07/23/2020 GBC StreamWire 4-206...

  • Page 304: Adj 1.23 Holder To Closer F Adjustment

    HOLDER TO CLOSER F value until you feel the closer lightly rub the bottom of the element when performing step 5. 6) Repeat steps 3-5 until the element is resting on the lower closer jaw properly. GBC StreamWire 7/23/2020 Repairs/Adjustments 4-207...

  • Page 305: Adj 1.24 F Size Max Capacity Closer Adjustment

    Place your left hand on the holder and advance the closer towards the holder until the element enters the closer. Before the element enters the holder, the closer pusher plate will compress the book causing the holder to pivot slightly. Repairs/Adjustments 07/23/2020 GBC StreamWire 4-208...
  • Page 306 FRAME - VACUUM & LOCKOUT ....... 27 PL 5.27 ELECTRICAL COMPONENTS ......28 PL 5.28 COVERS ............. 29 PL 5.29 MAIN ASSEMBLY (MODULES) ......30 PL 5.30 INSTALLATION KIT ITEMS ........ 31 PL 5.31 CABLES .............. 32 GBC StreamWire 07/23/2020 PARTS LIST Section Contents...
  • Page 307 PL 5.1 LCD, INTERLOCKS, CASTERS ITEM GBC PART # RICOH PART # DESCRIPTION 7715527 VRC52170 LCD Display LCD Membrane 7715744 VRC52198 Switch Door/Drawer 7706486 VRC51383 Latches Caster Sub- 7723948 VRC52391 Assembly 7724859 VRC52454 Interlock Switch PARTS LIST 07/23/2020 GBC StreamWire...
  • Page 308 Bypass Sensors (S1, S4, S5 & S16) 7715692 VRC52190 Skew Sensor PCB (S6 - S10) Alignment Sensor PCB (S12, S13 & 7718567 VRC52263 S15) Alignment Carriage Home Sensor 7715340 VRC52123 (S41) 7723292 VRC52460 Baffle Roller Stepper Motor (M4) GBC StreamWire 07/23/2020 PARTS LIST...
  • Page 309 PL 5.3 PAPER TRANSPORT - MOTORS & SOL RICOH ITEM GBC PART # DESCRIPTION PART # Diverter Solenoid Assembly 7717704 VRC52330 (L1) Disengaging Roller #1 & 2 7717517 VRC52322 (L2 & L3) 7717520 VRC52323 Disengaging Roller #3 (L4) Bypass Entry and Exit Motors...
  • Page 310 PL 5.4 PAPER TRANSPORT - REAR SECTION RICOH DESCRIPTION ITEM GBC PART # PART # 7717561 VRC52324 Bypass Timing Belt #1 7717562 VRC52325 Bypass Timing Belt #2 7715204 VRC52100 Drive Roller Timing Pulley 7715201 VRC52269 Stepper Motor Pulley 7715383 VRC52134...
  • Page 311 PL 5.5 PAPER TRANSPORT - ROLLERS RICOH ITEM GBC PART # DESCRIPTION PART # 7723295 VRC52461 Drive Roller Assembly 1821116 VRC52001 Roller Bearing Steering Drive Roller 7723432 VRC52395 Assembly 7718381 VRC52358 Idler Roller Assembly Steering Idler Roller 7718103 VRC52345 Assembly...
  • Page 312 RICOH PL 5.6 PAPER TRANSPORT - OTHER PARTS ITEM GBC PART # DESCRIPTION PART # 7717393 VRC52314 Steering Module Assembly 7718593 VRC52362 Anti-Static Brush Long 7718594 VRC52363 Anti-Static Brush Short 7718232 VRC52357 Latch Assembly 7715275 VRC52120 Motor Driver Bracket Assembly...
  • Page 313 PL 5.7 ELEMENT FEEDER - SENSORS RICOH ITEM GBC PART # DESCRIPTION PART # 7723253 & VRC52375 Element Detect at Pyramid (S22) 7716947 VRC52301 7723253 & VRC52375 Belt Home Sensor Assembly 7716947 VRC52301 (S25) Spool Detect Sensor PCB (S26- 7717206...
  • Page 314 PL 5.8 ELEMENT FEEDER - MOTORS & BELTS RICOH ITEM GBC PART # DESCRIPTION PART # 7715200 VRC52268 Element Feed Belt Motor (M10) 7715337 VRC52272 Element Feed Sprocket Motor (M9) 7716993 VRC52304 Element Feeder Belt 7717025 VRC52306 Spool Rewind Belt...
  • Page 315 PL 5.9 ELEMENT FEEDER - TOP SECTION RICOH ITEM GBC PART # DESCRIPTION PART # 7716577 VRC52275 Element Feed Track Assembly 7718109 VRC52348 Element Feeder Belt Idler 7718108 VRC52347 Element Engagement Guide Assembly 7717029 VRC52307 Idler Roller, Element Feeder Belt...
  • Page 316 PL 5.10 ELEMENT FEEDER - BOTTOM SECTION RICOH ITEM GBC PART # DESCRIPTION PART # 7717017 VRC52305 Element Shield Assembly 7716948 VRC52302 Spool Spindle Assembly 7717065 VRC52308 Rewind Spindle Assembly 7723298 VRC52341 Element Slack Detect Lever Assembly 7717781 VRC52333 Finger, Spool Brake...
  • Page 317 PL 5.11 ELEMENT FEEDER - KNIFE MODULE RICOH ITEM GBC PART # DESCRIPTION PART # 7723281 VRC52335 Element Detect at Knife Sensor (S21) 7723253 VRC52375 7715340 VRC52123 Knife Home Sensor (S23) Knife Anvil with Hardware Knife Blade Kit, Knife Blade Mounting Hardware...
  • Page 318 PL 5.12 ELEMENT TRANSFER - SENSORS RICOH ITEM GBC PART # DESCRIPTION PART # 7715340 7715340 Expanding T Encoder Sensor (S31) 7715340 7715340 Expanding T Home Sensor (S32) 7715340 7715340 Expanding T Out Sensor (S33) 7715340 7715340 Pushover Home Sensor (S24)
  • Page 319 Exp T Motor Counterbalance 7718131 VRC52353 Spring 7717411 VRC52316 Element Pushover Spring 7723816 VRC52384 Expanding T Leading 7723817 VRC52385 Expanding T Trailing Expanding T, Pushover 7716897 VRC52296 CAM, Horizontal Expanding T, Pushover 7716898 VRC52297 CAM, Vertical PARTS LIST 07/23/2020 GBC StreamWire 5-14...
  • Page 320 PL 5.14 VACUUM STACKER - MOTORS & SOL RICOH ITEM GBC PART # DESCRIPTION PART # 7718112 VRC52351 Kick Down Solenoid Assembly (L7) 7715289 VRC52271 Drag Finger Solenoid (L6) 7715200 VRC52268 Stacker Drive Motor (M5) 1( L 7 ) 1( L 7 )
  • Page 321 PL 5.15 VACUUM STACKER - MECHANICAL RICOH DESCRIPTION ITEM GBC PART # PART # 7718111 VRC52350 Idler Pulley Sub Assembly 7716828 VRC52287 Kick Down 7716829 VRC52288 Kick Down, Reverse 7716803 VRC52284 Stacker Drive Belt 7716808 VRC52286 Vacuum Stacker Belt 7718138...
  • Page 322 PL 5.16 DEFLECTOR MODULE RICOH DESCRIPTION ITEM GBC PART # PART # 7715193 VRC52267 Bind Kick-Down Sensor (S2) 7715193 VRC52267 Bind Deflect Sensor (S3) 7723292 VRC52460 Bind Path Motor (M3) Deflector Solenoid Linkage 7718113 VRC52352 (L5) 7717429 VRC52319 Deflector Spring...
  • Page 323 PL 5.17 TAPPER MODULE - FRONT RICOH ITEM GBC PART # DESCRIPTION PART # 7723850 VRC52387 Tapper Motor (M6) 7717404 VRC52315 Tapper Spring 7715340 VRC52123 Tapper Sensor (S18) 7716574 VRC52274 Tapper Finger PARTS LIST 07/23/2020 GBC StreamWire 5-18...
  • Page 324 GBC PART RICOH PL 5.18 TAPPER MODULE - REAR DESCRIPTION ITEM PART # 7723850 VRC52387 Tapper Motor (M7) 7717404 VRC52315 Tapper Spring 7715340 VRC52123 Tapper Sensor (S19) 7716860 VRC52289 Finger, Sheet Tapper, Rear GBC StreamWire 07/23/2020 PARTS LIST 5-19...
  • Page 325 Sprocket 15T Closer front assembly with Z7723211 VRC52511 cable. *For units with SN prior to GB30009L: Use a second 7717658 in place of 7723288 unless the machine has been upgraded to run F size elements. PARTS LIST 07/23/2020 GBC StreamWire 5-20...
  • Page 326 VRC52123 Holder Position Closer Sensor (S36) 7715340 VRC52123 Holder Position Stack Sensor (S37) 7715340 VRC52123 Holder Position Element Sensor (S38) 7715340 VRC52123 Holder at Reverse Gate Sensor (S39) Holder Near Element Feeder Sensor 7715340 VRC52123 (S40) GBC StreamWire 07/23/2020 PARTS LIST 5-21...
  • Page 327 Closer Linear Motor (M21) 7718423 VRC52359 Closer Linear Drive Belt 7718427 VRC52360 Holder Linear Drive Belt 7717404 VRC52315 Holder Gates Spring Lower 7717685 VRC52329 Holder Gates Spring Upper 7718183 VRC52355 Linear Spring Plate Assembly PARTS LIST 07/23/2020 GBC StreamWire 5-22...
  • Page 328 Flat Mylar Cable, Holder Cable Assembly, Holder, Ribbon 7723240 VRC52373 Adapter 7723999* VRC52393 Kit, Holder Ribbon Cable *For machines built prior to EF30001L: 7723999 must also be ordered when either 7723244 or 7716612 are ordered. GBC StreamWire 07/23/2020 PARTS LIST 5-23...
  • Page 329 Book Drawer Drive Motor (M19) 7723286 VRC52456 Kit, S42 Aperture Bracket, Service *For units with SN prior to EJ30008L, replace 7711970 (PL 5.23), 7711973 (PL 5.23), 7723286(PL 5.23) and 7723282 (PL 5.27) when replacing either 7711970 or 7711973 PARTS LIST 07/23/2020 GBC StreamWire 5-24...
  • Page 330 DESCRIPTION ITEM PART # PART # 7717828 VRC52338 Belt, Book Tray Drive Motor Pulley, Book Tray Drive 7718022 VRC52342 Shaft 7717818 VRC52336 Belt, Book Tray Vertical Lift Pulley, Book Tray Vertical 7717820 VRC52337 Lift GBC StreamWire 07/23/2020 PARTS LIST 5-25...
  • Page 331 PL 5.25 FRAME - SWITCHES & LATCHES RICOH ITEM GBC PART # DESCRIPTION PART # 7724859 VRC52454 Interlock Switch 7706486 VRC51383 Latch Drawer, Lockout, 7723794 VRC52383 Finger 7301296 VRC51009 Snap Switch PARTS LIST 07/23/2020 GBC StreamWire 5-26...
  • Page 332 PART # 7715275 VRC52120 Stepper Driver Board 7717339 VRC52312 Vacuum Fan 7715193 VRC52267 Stacker Paper Detect Sensor (S44) 7717237 VRC52311 Vacuum Duct Gasket 7723794 VRC52383 Element Drawer Lockout Finger 7717644 VRC52326 Element Drawer Lockout Linkage GBC StreamWire 07/23/2020 PARTS LIST 5-27...
  • Page 333 Main Control Board B 7715637 VRC52184 24 VDC Power Supply 6195001 VRC52053 RFI Filter 7704376 VRC51259 AC Power Rocker Switch *For units with SN prior to EJ30008L: Replace 7711970, 7711973, and 7723286 when replacing 7723283 PARTS LIST 07/23/2020 GBC StreamWire 5-28...
  • Page 334 Side Panel Assembly, Right 7723769 VRC52381 Back Cover Assembly 7717770 VRC52332 Paper Infeed Guide 7723773 VRC52382 Front Cover Panel Assembly Paper Outfeed Guide, 7723951 VRC52392 Straight Paper Outfeed Guide, 7723822 VRC52386 Angled 7723718 VRC52376 LCD Tower GBC StreamWire 07/23/2020 PARTS LIST 5-29...
  • Page 335 Element Transfer, Module Assy 7716887 VRC52294 Module, Vacuum, Conveyor 7716805 VRC52285 Front Tapper Assy 7716863 VRC52291 Rear Tapper Assy 7716874 VRC52293 Holder Module Deflector Module, FWD 7717350 VRC52313 Closer Module 7716762 VRC52282 Book Drawer, Complete 7717420 VRC52318 PARTS LIST 07/23/2020 GBC StreamWire 5-30...
  • Page 336 Punched Hole Position Check 7717879 VRC52339 Kit, Punch Clutch Pulley 7718625 VRC52364 VRC52344 Magnet, eWire Spool 7718072 VRC52266 Wipes, Cleaning, Anti-Static 7718648 Kit, Spare Fasteners, eWire, 7723287 VRC52457 Service Instruction Sheet, Spool 7718064 VRC52394 Replacement GBC StreamWire 07/23/2020 PARTS LIST 5-31...
  • Page 337 Z7716726 VRC52485 CABLE ASSY, 24VDC, SUPPLY TO PCB CABLE ASSY, AC, NEUTRAL, INLET FILER TO Z7716727 VRC52486 SWITCH Z7716730 VRC52487 CABLE ASSY, PCB TO BOOK DRAWER CABLE ASSY, BOOK DRAWER, MOVEABLE Z7716731 VRC52488 HARNESS PARTS LIST 07/23/2020 GBC StreamWire 5-32...
  • Page 338 GP 6.3.20 HLDR TO CLSR F ........... 6-22 GP 6.15 Optical Sensor Cleaning ........6-75 GP 6.3.21 CLSR OPEN DELAY ........6-23 GP 6.15.1 Optical Reflectance Sensor Cleaning ....6-75 GP 6.3.22 Factory Only ............ 6-23 GBC StreamWire 07/23/2020 General Procedures and Information Section Contents...
  • Page 339 GP 6.26 Solenoid Connections ......... 6-86 GP 6.27 Recommended Tool Kit ........6-87 GP 6.28 Other Recommended Tools and Supplies ..6-87 GP 6.29 Cleaning Materials ..........6-87 GP 6.30 General Specifications ........6-88 General Procedures and Information 07/23/2020 GBC StreamWire...

  • Page 340: Gp 6.1 Ewire User Interface Options

    In the User Interface, the top row of text displays the status of the eWire of text. (Ready, Close Door). The bottom row of text displays the options selected on the User Interface. GBC StreamWire 07/23/2020 General Procedures and Information...

  • Page 341: Gp 6.1.2 User Interface Options Flowchart

    GP 6.1.2 User Interface Options Flowchart Dashed lines denote selections only available for printers that do not send paper sizes and bind messages General Procedures and Information 07/23/2020 GBC StreamWire...

  • Page 342: Gp 6.1.3 Accessing The Service Interface Menu

    2. Then while still holding down the Up Arrow button and the Down Arrow button, press the OK/Enter button. 3. The Service User Interface menu will appear. 4. Use the procedures in the following pages to use Service User Interface GBC StreamWire 07/23/2020 General Procedures and Information...

  • Page 343: Gp 6.1.4 Service Menu Flowchart

    GP 6.1.4 Service Menu Flowchart General Procedures and Information 07/23/2020 GBC StreamWire...

  • Page 344: Gp 6.2 User Interface Procedures

    Press the OK/ENTER button when the desired value is displayed for the Closing. This will return you to the SETTINGS menu. Select EXIT and press OK/ENTER to return to the top level menu. GBC StreamWire 07/23/2020 General Procedures and Information...

  • Page 345: Gp 6.2.3 Paper Size Select Procedure

    Press the OK/ENTER button when the return symbol is next to the language you would like to use. You will automatically return to the SETTINGS menu. Select EXIT and press OK/ENTER to return to the top level menu. General Procedures and Information 07/23/2020 GBC StreamWire...

  • Page 346: Gp 6.2.5 Mode Selection Procedure

    Note the wire size. Press OK/ENTER to return to the previous menu. Select EXIT and press OK/ENTER to return to the top level menu. BYPASS Select EXIT and press OK/ENTER to return to the top level menu. GBC StreamWire 07/23/2020 General Procedures and Information...

  • Page 347: Gp 6.2.7 Counts Display Procedure

    Press the OK/ENTER button to return to the previous menu Select EXIT and press OK/ENTER to return to the top level menu. Select EXIT and press OK/ENTER to return to the top level menu. General Procedures and Information 07/23/2020 GBC StreamWire 6-10...

  • Page 348: Gp 6.3 Service Interface Procedures

    Cover the sensor to check if the sensor status changes from “0” to “1””. 0 means the sensor is open. 1 means the sensor is covered. Sensors voltages can be checked using the test points on the control boards, refer to GP 6.22 GBC StreamWire 07/23/2020 General Procedures and Information 6-11...

  • Page 349: Gp 6.3.2 Solenoids Procedure

    Select EXIT to return to the top level screen. Press the OK/ENTER button to display the SOLENOIDS / MOTORS menu. Press the up arrow to display the EXIT option. Press OK/ENTER to return to the top level screen. General Procedures and Information 07/23/2020 GBC StreamWire 6-12...

  • Page 350: Gp 6.3.4 Function Tests Procedure

    Book Drawer Tray. Feed/Close Auto: This will run the element cycle continuously with or without a spool present. This is used in manufacturing setup. GBC StreamWire 07/23/2020 General Procedures and Information 6-13...

  • Page 351: Gp 6.3.5 Firmware Upgrade Procedure

    Board that you want to upgrade the firmware for. 9. When update is complete for the A or B firmware, the system will display the screen shown below. Press OK/ENTER to return to the General Procedures and Information 07/23/2020 GBC StreamWire 6-14...

  • Page 352: Gp 6.3.6 Element Settings Procedure

    The settings will be remembered when the same size is installed again, but other sizes will not be affected. If no spool is currently installed, an error message will occur. GBC StreamWire 07/23/2020 General Procedures and Information...

  • Page 353: Gp 6.3.8 Files Procedure

    Select SAVE TO USB and press C_EEPROM.BAK. Return the USB to the back of the machine and ENTER to save current machine settings perform the steps above to load the setting. General Procedures and Information 07/23/2020 GBC StreamWire 6-16...

  • Page 354: Gp 6.3.9 Voltage

    Bypass setting will increase the bypass jam timer so all sheets will take longer to trigger a jam. These could result in causing more sheets to be fed when jams with smaller sheets occur. GBC StreamWire 07/23/2020 General Procedures and Information...

  • Page 355: Gp 6.3.11 Feed Belt Home Setting

    (towards the element). Degreasing the value will move the closer further to the right or away from the element. Select EXIT and press OK/ENTER to return to the top level menu. General Procedures and Information 07/23/2020 GBC StreamWire 6-18...

  • Page 356: Gp 6.3.13 Partial Close Setting

    Select EXIT and press OK/ENTER to return to the top level menu press OK/ENTER to return to the service menu. Select EXIT and press OK/ENTER to return to the top level menu GBC StreamWire 07/23/2020 General Procedures and Information 6-19...

  • Page 357: Gp 6.3.15 Rotate Delay Setting

    Select EXIT and press OK/ENTER to return to the top level menu When the desired value has been selected, press OK/ENTER to return to the service menu. Select EXIT and press OK/ENTER to return to the top level menu. General Procedures and Information 07/23/2020 GBC StreamWire 6-20...

  • Page 358: Gp 6.3.17 Holder

    -50 to +50. When the desired value has been selected, press OK/ENTER to return to the service menu. Select EXIT and press OK/ENTER to return to the top level menu GBC StreamWire 07/23/2020 General Procedures and Information...

  • Page 359: Gp 6.3.19 A4 Wire Offset

    0 is the default setting. Holder to Closer F can be adjusted on a range of 0 to +50. When the desired value has been selected, press OK/ENTER to return to the service menu. Select EXIT and press OK/ENTER to return to the top level menu General Procedures and Information 07/23/2020 GBC StreamWire 6-22...

  • Page 360: Gp 6.3.21 Clsr Open Delay

    To access these settings, Enter Service Mode by following the procedure described in GP 6.1.3 Press the down arrow until the return symbol is next to the words FACTORY ONLY. Press OK/ENTER. FACTORY ONLY The following settings are available through this menu: GBC StreamWire 07/23/2020 General Procedures and Information 6-23...
  • Page 361 Section 7 for additional info regarding the connector on the Deflector Module (PL 5.16). locations. All the connections are made securely Yes- Go to Step 3 No- Make the connection and repeat Step 1. General Procedures and Information 07/23/2020 GBC StreamWire 6-24...
  • Page 362 7. Do REP 11.1 or REP 11.2 to replace the Main Control Board (PL 5.27). This clears the fault Yes- Resume normal operation No- Escalate to second level Sensors S12, S13, and S15 are located on the Alignment Sensor Board GBC StreamWire 07/23/2020 General Procedures and Information 6-25...
  • Page 363 Yes- Go to Step 6 4. Replace the sensor board- REP 2.14 for S6-S10 or REP 2.15 for S12-S15 This clears the fault Yes- Resume normal operation No- Go to Step 5 General Procedures and Information 07/23/2020 GBC StreamWire 6-26...
  • Page 364 7. Do REP 11.1 to replace the Main Control Board (PL 5.27). This clears the fault Yes- Resume normal operation No- Escalate to second level S18 is located in the front tapper module GBC StreamWire 07/23/2020 General Procedures and Information 6-27...
  • Page 365 S19 is located in the tapper at the rear of the machine S20 is located at the bottom of the Element Feeder Assembly. It can be blocked or unblocked by pressing manually on the Slack Detect mechanism. General Procedures and Information 07/23/2020 GBC StreamWire 6-28...
  • Page 366 • The sensor can be blocked and unblocked using a piece of paper or other object. S24 is located on the Element Transfer Module S31 is located on the Element Transfer Module GBC StreamWire 07/23/2020 General Procedures and Information 6-29...
  • Page 367 This will allow you to block or unblock the sensor manually. S34 and S35 are located on the Holder Module Rotate Mechanism S32 and S33 are located on the Expanding T Module General Procedures and Information 07/23/2020 GBC StreamWire 6-30...
  • Page 368 Manually cycle the holder mechanism if necessary • S38 and S40 are located on the Holder Module. • S36, S37 and S39 are located on the Holder Module S38 and S40 are located on the Holder Module GBC StreamWire 07/23/2020 General Procedures and Information 6-31...
  • Page 369 All sensors show “0” when uncovered and “1” when covered Yes- Return to the RTP that directed you here. No- Go to Step 2 General Procedures and Information 07/23/2020 GBC StreamWire 6-32...
  • Page 370 Yes- Resume normal operation No- Go to Step 6 6. Do REP 11.2 to replace the Main Control Board (PL 5.27). This clears the fault Yes- Resume normal operation No- Escalate to second level GBC StreamWire 07/23/2020 General Procedures and Information 6-33...
  • Page 371 S25 detects the belt tooth, block and unblock it by manually advancing If S22 is operational but does not show as blocked when wire is present, the belt adjust the sensor alignment until it detects wire every time. General Procedures and Information 07/23/2020 GBC StreamWire 6-34...
  • Page 372 Sensor cable looks okay Yes- Go to Step 6 Go to Step 7 6. Do GP 6.3.5 FIRMWARE UPGRADE Procedure to Re-flash the firmware for the eWire. This clears the fault GBC StreamWire 07/23/2020 General Procedures and Information 6-35...
  • Page 373 When checking sensor S22, use the pictures below as reference to ensure that all the cable connections are secure. Do REP 3.15 to remove the Element Feeder Cover Do REP 3.15 to remove the Upper Element Feeder Rear Panel Reinstall all covers. General Procedures and Information 07/23/2020 GBC StreamWire 6-36...
  • Page 374 Sensors can be blocked using a piece of paper. S50 is located on the side face of the element feeder spindle assembly S26 through S30 are located on the front face of the element feeder spindle assembly GBC StreamWire 07/23/2020 General Procedures and Information 6-37...
  • Page 375 There is no light from one or some of the sensors on the Sensor Board Yes- Go to Step 4 There is a bright light from all the sensors Yes- Go to Step 6 General Procedures and Information 07/23/2020 GBC StreamWire 6-38...
  • Page 376 Yes- Do REP 6.4 to reinstall the Closer Motor and return to the be loose from the collar. Correct any of these problems and do REP procedure that directed you here; 6.9 Disk Encoder Replacement if needed. No- Go to Step 4 GBC StreamWire 07/23/2020 General Procedures and Information 6-39...

  • Page 377: Gp 6.5 Motor Checks

    11. Do REP 11.2 to replace the Main Control Board B (PL 5.27). This clears the fault N5- Rear side steering roller Yes- Resume normal operation Alignment Carriage No- Escalate to second level General Procedures and Information 07/23/2020 GBC StreamWire 6-40...
  • Page 378 M1 and M2, which do not have set screws. No- Replace the faulty cable and repeat Step 1 All the set screws are secured tightly Yes- Go to Step 6 No- Tighten the loose set screw and repeat Step 1 GBC StreamWire 07/23/2020 General Procedures and Information 6-41...
  • Page 379 Yes- Go to Step 4 13. Replace Main Control Board A (REP 11.1) No- Replace the faulty belt and resume operation This clears the fault Yes- Resume normal operation No- Escalate to second level General Procedures and Information 07/23/2020 GBC StreamWire 6-42...
  • Page 380 GP 6.24 Yes- Resume normal operation The cables look okay No- Escalate to second level Yes- Go to Step 8 No- Replace the faulty cable and repeat Step 1 GBC StreamWire 07/23/2020 General Procedures and Information 6-43...

  • Page 381: Check M6 And M7

    Board are intact. Refer to the motor cables table to identify the appropriate cable part numbers, 6.24. The cables look okay Yes- Go to Step 5 No- Replace the faulty cable and resume normal operation General Procedures and Information 07/23/2020 GBC StreamWire 6-44...

  • Page 382: Check M8

    Check tightness of the set screw on the connected pulley. No- Escalate to second level All the set screws are secured tightly Yes- Go to Step 5 No- Tighten the loose set screw and repeat Step 1. GBC StreamWire 07/23/2020 General Procedures and Information 6-45...
  • Page 383 All the connectors are securely connected. The cables look okay Yes- Go to Step 3 Yes- Go to Step 8 No- Make the connection and resume operation No- Replace the faulty cable and resume normal operation General Procedures and Information 07/23/2020 GBC StreamWire 6-46...
  • Page 384 This clears the fault Yes- Resume normal operation No- Go to Step 12 12. Replace Main Control Board B (REP 11.2) This clears the fault Yes- Resume normal operation; No- Go to Step 13. GBC StreamWire 07/23/2020 General Procedures and Information 6-47...

  • Page 385: Check M11

    No- Make the connection and resume operation 3. Do GP 6.3.5 FIRMWARE UPGRADE to Re-flash the firmware for the eWire This clears the fault Yes- Resume normal operation; No- Go to Step 4 General Procedures and Information 07/23/2020 GBC StreamWire 6-48...

  • Page 386: Check M12 And M13

    Cover to gain access to the connector at the Control Board. Refer to GP 6.24 to identify termination location. All the connectors are securely connected. Yes- Go to Step 3 No- Make the connection and resume operation GBC StreamWire 07/23/2020 General Procedures and Information 6-49...
  • Page 387 No- Follow REP 8.10 to replace Closer Linear Belt or 8.11 and 8.12 firmware for the eWire to replace Holder Linear Belt. This clears the fault Yes- Resume normal operation No- Go to Step 9 General Procedures and Information 07/23/2020 GBC StreamWire 6-50...
  • Page 388 This clears the fault Yes- Resume normal operation; No- Go to Step 13. 13. Replace Main Control Board A (REP 11.1) This clears the fault Yes- Resume normal operation; No- Escalate to second level GBC StreamWire 07/23/2020 General Procedures and Information 6-51...

  • Page 389: Check M14

    No- Make the connection and resume operation 3. Do GP 6.3.5 FIRMWARE UPGRADE to Re-flash the firmware for the eWire This clears the fault Yes- Resume normal operation; No- Go to Step 4 General Procedures and Information 07/23/2020 GBC StreamWire 6-52...
  • Page 390 Yes- Resume normal operation 3. Do GP 6.3.5 FIRMWARE UPGRADE to Re-flash the firmware for the No- Escalate to second level eWire This clears the fault Yes- Resume normal operation; No- Go to Step 4 GBC StreamWire 07/23/2020 General Procedures and Information 6-53...
  • Page 391 3. Do GP 6.3.5 FIRMWARE UPGRADE to Re-flash the firmware for the eWire The Motor operates as expected Yes- Return to the RTP that directed you here; No- Go to Step 4 General Procedures and Information 07/23/2020 GBC StreamWire 6-54...
  • Page 392 Board are intact. Refer to the solenoid cables table GP 6.26 identify the appropriate cable part numbers. The cables look okay Yes- Go to Step 4 No- Identify and replace the faulty cable GBC StreamWire 07/23/2020 General Procedures and Information 6-55...
  • Page 393 Yes- Return to normal operation No- Go to Step 6 6. Do REP 11.1 Main Control Board A Replacement. This clears the fault Yes- Return to normal operation No- Escalate to second level General Procedures and Information 07/23/2020 GBC StreamWire 6-56...
  • Page 394 • The deflector mechanism should pivot when solenoid L5 is No- Escalate to second level activated. • Look carefully to confirm that the front and rear Deflector Solenoids are both firing simultaneously. GBC StreamWire 07/23/2020 General Procedures and Information 6-57...

  • Page 395: Gp 6.6.3 Check L6 And L7 Vacuum Module Solenoids

    Cover to gain access to the connector at the Control Board. Yes- Return to normal operation All the connectors are securely connected. No- Escalate to second level Yes- Go to Step 3 No- Make the connection and resume operation General Procedures and Information 07/23/2020 GBC StreamWire 6-58...

  • Page 396: Gp 6.6.4 Check L8 Holder Lock Solenoid

    No- Escalate to second level 2. Make sure the solenoid wire is connected securely at the header and at the Main Control Board (PL 5.27). Do REP 1.5 to remove the Rear GBC StreamWire 07/23/2020 General Procedures and Information 6-59...

  • Page 397: Gp 6.6.5 Check L9 Book Eject Solenoid

    No- Make the connection then reinstall the Closer Module. The Pusher Plate moves out when L9 is activated. Yes- Reinstall the Closer Motor and Cable Cover and return to the procedure that directed you here; No- Go to Step 4 General Procedures and Information 07/23/2020 GBC StreamWire 6-60...

  • Page 398: Gp 6.7 Supply Spool Installation

    7. Do REP 11.2 Main Control Board B Replacement. Pusher Plate moves out when L9 is activated. Yes- Return to the RTP that directed you here; No- Escalate to second level GBC StreamWire 07/23/2020 General Procedures and Information 6-61...
  • Page 399 6. Install the spool by sliding the spool onto the hub. The circular barcode label must face towards the inside of the machine. The 8 & 9 before slowly unwinding it. product description label on the hub must face out. General Procedures and Information 07/23/2020 GBC StreamWire 6-62...
  • Page 400 11. Lift the metal guide of the shield and slide the carrier paper between it and the lower bars. 9. Pull the wire and paper away from the spool and hold them both in one hand. With your free hand install the wire shield. GBC StreamWire 07/23/2020 General Procedures and Information 6-63...
  • Page 401 Slide the wire onto the plastic wire guide and feed it into the plastic sprocket. Use the knob to manually turn the plastic sprocket and aid wire installation. General Procedures and Information 07/23/2020 GBC StreamWire 6-64...

  • Page 402: Gp 6.8 Supply Spool Removal

    3. Lift slack wire from the metal wire guide surface and place it against the magnetic catch. This will hold wire out of the way during replacement. 16. Slide the Element Feeder Drawer back into the eWire and close the door. GBC StreamWire 07/23/2020 General Procedures and Information 6-65...
  • Page 403 Then remove the wire shield. Pull on the wire shield handle to remove the entire shield, and place the shield safely on top of the element feeder. General Procedures and Information 07/23/2020 GBC StreamWire 6-66...
  • Page 404 11. Unscrew the spool retainer. Turn the knob counterclockwise to loosen end of wire is secured to the wound rows. The magnets prevents the and remove the cap. Set the cap aside. wire from slipping when the spool is removed. GBC StreamWire 07/23/2020 General Procedures and Information 6-67...
  • Page 405 If the rewind spool is full of paper, it may be difficult to remove. The spool must be pressed in firmly before rotating to disengage the pin. Reinstall the empty Paper Feed Hub onto the spindle. General Procedures and Information 07/23/2020 GBC StreamWire 6-68...

  • Page 406: Gp 6.9 Spool Storage

    When storying them on the element feeder, ensure that they are completely on the flat face of the drawer and are not near the 2. Partially used spools must always be stored vertically. spool. Example of improper magnet storage: GBC StreamWire 07/23/2020 General Procedures and Information 6-69...

  • Page 407: Gp 6.10 Internal Inspection

    Toner residue can build up can be cleaned with a cloth and alcohol. Toner appears as a tint on the rollers. Toner residue is unrelated to seized rollers and is not indicative of a problem. General Procedures and Information 07/23/2020 GBC StreamWire 6-70...
  • Page 408 The area indicated by the arrow on the left is an instance of the abrasive surface rubbing off. The area indicated by the arrow on the right is an example of the abrasive surface discoloring from the wire coating and should not cause performance issues. GBC StreamWire 07/23/2020 General Procedures and Information 6-71...

  • Page 409: Gp 6.11 External Cleaning

    Make sure you disconnect the eWire from its power source before cleaning. Failure to observe this warning could result in death or serious Injury. See Section 0, page vii for other languages. General Procedures and Information 07/23/2020 GBC StreamWire 6-72...

  • Page 410: Gp 6.13 Base Cleaning

    Take care not to damage or dislodge the wire leading to the S20 sensor. Installation Procedure 1. Reverse the steps in the Removal Procedure. Caution: Do not overtighten the button head screws. 2. Connect the Power Cord. 3. Power ON the eWire. GBC StreamWire 07/23/2020 General Procedures and Information 6-73...

  • Page 411: Gp 6.14 Idler Roller And Idler Springs Inspection

    4. Ensure the rollers turn freely on the shaft and that the idler roller shaft in the Bearing Forks. "floats" freely in the bushing forks. 5. Do REP 2.4 or REP 2.5 Idler Roller Replacement to re-install the Idler Roller. General Procedures and Information 07/23/2020 GBC StreamWire 6-74...

  • Page 412: Gp 6.15 Optical Sensor Cleaning

    1. Use compressed air to blow the debris off each sensor. If necessary, use a pre-moistened, alcohol free, anti-static wipe to carefully clean the surface of the sensor. The following illustration shows an example of the sensor. GBC StreamWire 07/23/2020 General Procedures and Information 6-75...

  • Page 413: Gp 6.15.3 Alignment And Skew Sensor Cleaning

    (2) between the two panels. 5. Reinstall the Idler Steering Panel and the M3 screws (4). 3. Using compressed air, blow any dust or debris out of the slot between the two LEDs on each sensor. General Procedures and Information 07/23/2020 GBC StreamWire 6-76...

  • Page 414: Gp 6.15.4 Spool Detect & Near Empty Sensor Cleaning

    1. Use a cloth to remove any dust from the film. 2. Using a pre-moistened, alcohol free, anti-static wipe, gently wipe the surface of each LED to remove the film of paper dust. GBC StreamWire 07/23/2020 General Procedures and Information...

  • Page 415: Gp 6.16 Bypass Paper Path Inspection And Cleaning

    5. If the Belt has a Tensioner along the length of the Belt, the tension can be adjusted by loosening the screws on the Tensioner, and adjusting the Tensioner position until the proper tension is achieved. General Procedures and Information 07/23/2020 GBC StreamWire 6-78...

  • Page 416: Gp 6.18 Solenoid Cleaning And Inspection

    3. Slide the drawer in and out to ensure the drawer moves freely with no obstructions or excessive drag. Important Note: DO NOT use any lubricant on the rails GBC StreamWire 07/23/2020 General Procedures and Information 6-79...
  • Page 417 5. Raise the Diverter Solenoid by hand and release it. The Diverter should fall freely. Make sure the linkage operates smoothly. 6. Do GP 6.3.2 Solenoids Procedure to activate and deactivate Solenoid The diverter gate should rise and fall when L1 is cycled. General Procedures and Information 07/23/2020 GBC StreamWire 6-80...
  • Page 418 SENSOR, KNIFE HOME ELEMENT FEEDER 7715340 SENSOR, PUSHOVER HOME EXPANDING T 7714775 & SENSOR, BELT HOME ELEMENT FEEDER 7714776 7717206 SENSOR, SPOOL DETECT 1 ELEMENT FEEDER 7717206 SENSOR, SPOOL DETECT 2 ELEMENT FEEDER GBC StreamWire 06/25/2019 General Procedures and Information 6-81...
  • Page 419 B, D9 7716704 7716720 7716719 7716711 J9, B B, D9 7717473 7717472 7716717 7716711 J9, B B, D9 7716720 7716719 7716711 J9, B B, D9 7716721 7716718 7716711 J9, B B, E9 General Procedures and Information 07/23/2020 GBC StreamWire 6-82...
  • Page 420 A-C Board Test Points B Board Test Points GBC StreamWire 06/25/2019 General Procedures and Information 6-83...

  • Page 421: Gp 6.23 List Of Motors

    MOTOR SKEW FRONT TRANSPORT UPPER 7715337 MOTOR SKEW REAR TRANSPORT UPPER 7715282 MOTOR SHEET ALIGN TRANSPORT 7714770 MOTOR DRAWER ELEVATION BOOK DRAWER 7714771 MOTOR ELEMENT CLOSER CLOSER 7715200 HOLDER MOTOR CLOSER LINEAR General Procedures and Information 07/23/2020 GBC StreamWire 6-84...

  • Page 422: Gp 6.24 Motor Connections

    7716725 J19, A 7716704 7716720 7716719 7716711 J9, B 7717473 7717472 7716717 7716711 J9, B 7717473 7717472 7716717 7716711 J9, B 7716706 7717347 7716709 J12, B 7716709 J12, B 7716741 J21, A GBC StreamWire 06/25/2019 General Procedures and Information 6-85...

  • Page 423: Gp 6.25 List Of Solenoids

    SOLENOID KICK DOWN STACKER 7716701 7717613 7716709 J12, B 7717746 SOLENOID, HOLDER LOCK HOLDER 7716701 7717613 J3, A 7715289 SOLENOID, CLOSER EJECT CLOSER MODULE 7716706 7717347 7716709 J12, B 7716703 7716702 J7, B General Procedures and Information 07/23/2020 GBC StreamWire 6-86...

  • Page 424: Gp 6.27 Recommended Tool Kit

    0 to 2 kgf Force gage • Use canned air, a soft cloth or a vacuum cleaner to clean the following. • Loctite GP 6.13, Base Cleaning • • 150mm Metric ruler GBC StreamWire 06/25/2019 General Procedures and Information 6-87...

  • Page 425: Gp 6.30 General Specifications

    Safety Certification cULus, CE Dimensions L: 30.9"; W: 34.8"; H: 39.4" L: 78.5cm; W: 88.5cm; H: 100cm Weight 226 kg (500 lbs) Shipping Weight 277 kg (610 lbs) Manufactured Assembled in Taiwan General Procedures and Information 07/23/2020 GBC StreamWire 6-88...
  • Page 426 Book Drawer ..................7-9 Paper Transport Module ..............7-10 Sheet Tappers Module ................. 7-11 Deflector Module .................. 7-12 Stacker Module ..................7-13 Alignment Module ................7-14 Interlock, AC, and LCD Connections ........... 7-15 GBC StreamWire 12/18/2018 Wiring Data Section Contents...
  • Page 427 CABLE ASSY, 24VDC, SUPPLY TO PCB 7-10 CABLE ASSY, AC, NEUTRAL, INLET FILER TO 7723832 CABLE, STEPPER DRIVER TO MOTOR 7-15 7716727 SWITCH 7-15 7717871 CABLE, SWITCH TO A-C BOARD, EWIRE 7716730 CABLE ASSY, PCB TO BOOK DRAWER Wiring Data 12/18/2018 GBC StreamWire...

  • Page 428: System Wiring

    System Wiring GBC StreamWire 12/18/2018 Wiring Data...

  • Page 429: Element Feeder Module

    Element Feeder Module Wiring Data 12/18/2018 GBC StreamWire...

  • Page 430: Element Transfer Module

    Element Transfer Module GBC StreamWire 12/18/2018 Wiring Data...

  • Page 431: Knife Module

    Knife Module Wiring Data 12/18/2018 GBC StreamWire...

  • Page 432: Closer Module

    Closer Module GBC StreamWire 12/18/2018 Wiring Data...

  • Page 433: Holder Module

    Holder Module Wiring Data 12/18/2018 GBC StreamWire...

  • Page 434: Book Drawer

    Book Drawer GBC StreamWire 12/18/2018 Wiring Data...

  • Page 435: Paper Transport Module

    Paper Transport Module Wiring Data 12/18/2018 GBC StreamWire 7-10...

  • Page 436: Sheet Tappers Module

    Sheet Tappers Module GBC StreamWire 12/18/2018 Wiring Data 7-11...

  • Page 437: Deflector Module

    Deflector Module Wiring Data 12/18/2018 GBC StreamWire 7-12...

  • Page 438: Stacker Module

    Stacker Module GBC StreamWire 12/18/2018 Wiring Data 7-13...

  • Page 439: Alignment Module

    Alignment Module Wiring Data 12/18/2018 GBC StreamWire 7-14...

  • Page 440: Interlock, Ac, And Lcd Connections

    Interlock, AC, and LCD Connections GBC StreamWire 12/18/2018 Wiring Data 7-15...
  • Page 441 8.7. Vertical Alignment and Leveling of the eWire ... 8-13 8.8. Connection and Powering the eWire ....8-14 8.9. Configure the eWire .......... 8-14 8.10. Run eWire ............8-14 8.11. User Manual ............8-15 GBC StreamWire 03/26/2019 Installation Instructions Section Contents...
  • Page 442 This page intentionally left blank. Installation Instructions 03/26/2019 GBC StreamWire...

  • Page 443: Introduction

    The following tools are required to unpack and install the eWire. Utility knife or box cutter • • 17mm and 19mm open end wrenches 10mm socket wrench • • 7mm socket wrench or nut driver • 200 gsm (or heavier) paper GBC StreamWire 03/26/2019 Installation Instructions...

  • Page 444: Remove The Packing Materials

    Take care not to scrape the sides of the machine. Note: Two people should work together to lift the outer packaging, which is one large piece. 7. Remove the inner shrink wrap covering the eWire. 11. Repeat for the opposite side bracket. Installation Instructions 03/26/2019 GBC StreamWire...
  • Page 445 7718625 KIT, PUNCH CLUTCH PULLEY, RICOH EWIRE and control the machine on the way down. Make sure to support the 7718656 CABLE, COMMS EWIRE TO SPARTA, INTERNAL eWire carefully while moving due to its weight. 7718064 INSTRUCTION SHEET ASSEMBLY, SPOOL REPLACEMENT GBC StreamWire 03/26/2019 Installation Instructions...
  • Page 446 Vacuum Module. 19. Move the closer module by hand to reveal the cable tie on the holder frame. Remove the cable tie. 17. Remove the zip tie from the Drawer Lockout mechanism where shown. Installation Instructions 03/26/2019 GBC StreamWire...

  • Page 447: Inspect For Damage

    2. Double check that all packaging (foam, zip ties, lock collars) has been removed from the eWire. Running the eWire with packaging material still in place could cause damage. GBC StreamWire 03/26/2019 Installation Instructions...

  • Page 448: Prepare The Streampucnh Ultra

    3. Remove the retaining clip and plastic pulley. These can be discarded. 7. Tighten the tension idler back in the position noted in step 1 8. Keep the rear cover removed for the next section Installation Instructions 03/26/2019 GBC StreamWire...

  • Page 449: Install Internal Communication Cable

    8.5.3 Extend the StreamPunch to Finisher cable Use the Extension Cable (7717866) to extend the length of the finisher to StreamPunch Ultra cable. Refer to the StreamPunch Ultra installation manual for information on installing the communication cable. GBC StreamWire 03/26/2019 Installation Instructions...
  • Page 450 StreamPunch that was removed from behind the book drawer door. 6. Remove the M4 screw holding the docking plate to the eWire and set it aside for later. 8. Remove the existing anti-static brush from the StreamPunch exit plate. Installation Instructions 03/26/2019 GBC StreamWire 8-10...
  • Page 451 StreamPunch docking bracket by loosening the (4) M4 screws shown below. Adjust the plate position until the sensor windows are aligned. GBC StreamWire 03/26/2019 Installation Instructions 8-11...
  • Page 452 (2) M4 x 4 screws provided. For both either guide, adjust the height as shown in the following pictures. The outfeed guides have a marking line on the side that is to align with the paper path as shown. Installation Instructions 03/26/2019 GBC StreamWire 8-12...

  • Page 453: Vertical Alignment And Leveling Of The Ewire

    6. Recheck the level of the front to back level of the cover at the upstream and downstream edges, and correct any level issues these may be off after performing step 3. GBC StreamWire 03/26/2019 Installation Instructions 8-13...

  • Page 454: Connection And Powering The Ewire

    2. Connect the Shunt Cable (7708460) between the StreamWire and the 2. Do GP 6.3.7 to install the Firmware, latest revision eWire 3. If the Twin Loop Binding option (shown below) for the StreamWire does not appear on the printer operation panel, follow the procedure below: a) Go to: User Tools >...

  • Page 455: User Manual

    Point out the location of S22 sensor and the element slack sensor. Ensure that no debris fell under the element slack sensor during the installation. Demonstrate to the user how to check and clean this area when you perform this check during the installation. GBC StreamWire 03/26/2019 Installation Instructions 8-15...

Table of Contents