Summary of Contents for Bossard KDG 1000 Series
- Page 1 Proven Productivity Operating Instructions Dosing unit KDG 1000 KVT-Fastening | CH-8953 Dietikon/Zürich T 044.743.33.33 F 044.740.65.66 info-CH@kvt-fastening.com www.kvt-fastening.ch 5100/01.15 All rights reserved...
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Page 2: Table Of Contents
Contents Page Introduction and safety instructions Scope of delivery Operating range Control elements and connections Description of functions 7 + 8 Intended use Storage Installation Space requirements Install Pneumatic connection Commissioning Connecting the device Device default settings Setting the parameters Example 11 + 12 Fill cartridge... - Page 3 Contents Page Maintenance Recommended cleaning agents Troubleshooting Spare parts list and accessories Technical data Electrical components Pneumatics Connections and end connection sizes Other data Declaration of conformity...
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Page 4: Introduction And Safety Instructions
Introduction and safety instructions General Read the entire manual before operating the device! Please observe the safety instructions in particular. The symbols used in this operating manual have the following meanings: This note provides useful suggestions and information about improving the performance and reliability of the device. -
Page 5: Scope Of Delivery
Scope of delivery 1 Dosing unit KDG 1000 1 Closure heads 5, 10, 30 ml 1 Foot switch 2 Cartridges 5, 10, 30 ml 1 Stand for cartridge 2 Pistons 5, 10, 30 ml 1 Compressed-air hose 2 m 3 Valve gates 1 Plastic hoses with connector 21/28 1 Nozzle assortment... -
Page 6: Operating Range
Intended use The KDG 1000 dosing unit is suitable for accurate application of fluid media such as adhesives (anaer- obes, cyanoacrylates, silicones, epoxies, etc.), lubricants and solvents, paints, inks, pastes, etc. in the viscosity range of: 1 mPa·s (water) to highly viscous and paste-like materials. The device is designed for an autonomous product delivery point. -
Page 7: Control Elements And Connections
Control elements and connections Frontseite Front Back Netzschalter O n/O ff Druckregler Power switch On / Off Vakuumregler Arrow key up LE D Pressure regulator Arrow key down Display Vacuum regulator Power connector Kartuschenanschluss Interface ext. Controller Menutaste Display Initiator port E ntertaste Cartridge port... -
Page 8: Description Of Functions 7
Description of functions Basic functions Pressure: Manually set by turning the pressure regulator and controls the dosing pressure. Indicator on display (5). Vacuum: Manually set by turning the vacuum regulator (3) and prevents dripping during pauses in dosing. Dosing time: Manually set by pressing the arrow keys (9+10) and controls the dosing duration. Indicator on display (5). -
Page 9: Intended Use
Installation Observe environmental conditions: • No condensing air humidity • No splash water The media to be dispensed may be negatively affected. Space requirements Installation Install the dosing unit horizontally and in an elevated position (above the working height)! Pneumatic connection Connect the unit via the quick coupling piece (14) to the back of the device with the compressed-air hose (20) to the compressed air supply (operating pressure max. -
Page 10: Commissioning
Commissioning Connecting the device • Only use the hose sets and cables included! • Please note the procedures on pages 11 and 12 before connecting. • Connect the foot switch (18) to the connection socket. • Mount the plastic hose with circular connector (21/28) to the cartridge closure head (23) and connect the quick coupling (28) to the cartridge connection (6). -
Page 11: Setting The Parameters
Setting the parameters 1. Press menu key 7. 2. Select the parameter by navigating with arrow keys 9 and 10. 3. Confirm the parameter by pressing the Enter key 8. 4. Set the parameter value in the submenu by navigating with arrow keys 9 and 10. ... - Page 12 Setting the parameters Switching the triggering operating from MANUAL to EXTERNAL Default display Call up parameter list Press menu key Select parameter Press arrow key down Call up submenu ...
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Page 13: Example 11
Setting the parameters Switching the triggering operating from MANUAL to EXTERNAL Set value Press arrow key down Confirm value Press Enter key Back to parameter list Press menu key Save parameters and back to default display ... -
Page 14: Fill Cartridge
Commissioning Fill cartridge Note the general safety regulations for handling chemical products! Caution: Danger of chemical burn! • Use the valve gate (26) to close the cartridge (24). • Fill the medium through the cartridge opening Fill cartridge max.. • Insert piston (24) into the cartridge. (For paste-like and thick products) If the piston (25) is not used, the medium can escape from the cartridge into and damage the dosing unit when handled incorrectly! Do not hold the cartridge high or turn upward! -
Page 15: Dosing
Dosing Frontseite Setting the dosage in time-controlled operation (Cycle mode) • Install device (see page 13) • Set the device to the default settings (see page 13) • Switch on the power switch (1) Netzschalter O n/O ff • Fill cartridge (see page 17) Druckregler Vakuumregler •... -
Page 16: Setting The Dosage In Continuous Operation
Dosing Frontseite Setting the dosage in continuous operation (Continuous mode) • Install device (see page 13) • Set the device to the default settings (see page 13) • Fill cartridge (see page 17) • Switch on the power switch (1) Netzschalter O n/O ff •... -
Page 17: Interface Operation
Dosing Schnittstellenbeschrieb Interface description Die Schnittstelle (12) für die externe Auslösung einer Dosierung befindet sich The interface (12) for external dose triggering is on the back of the device. In addition to the foot switch an der Rückseite des Gerätes. Nebst dem Fusstaster (18) kann sie auch mit (18), a potential-free contact or inductive proximity switch can be used for triggering. -
Page 18: Decommissioning
Dosing Decommissioning During longer periods of non-use (more than approx. 5 hours), it makes sense to decommission the sys- tem to prevent the product from hardening! • Switch the power switch (1) to OFF! • Use the valve gate (26) to close the cartridge (24) and disconnect the plastic hose with circular connector (21/28) from the device! •... -
Page 19: Troubleshooting
Troubleshooting FAULT CAUSE REMEDY No display • No supply voltage • Check supply voltage • Defective power supply (22) • Power switch (1) in ON position • Power switch (1) in OFF position • Replace power switch (1) (service center) • Defective power switch (1) • Replace power supply (22) • Defective display • Replace display (service center) • Check compressed air supply No change in value in the pressure • No compressed air • Service center / supplier display • Defective pressure regulator (2) • Service center / supplier • Defective control unit... -
Page 20: Spare Parts List And Accessories
Spare parts list and accessories Designation Type Art. No. Foot switch KDG 146 109 116 Power supply KDG 1102 173 892 Interface connector KDG 1101 173 893 Cartridge stand KDG 147 109 050 Compressed-air hose 2 m KDG 170 109 047 Plastic hose with circular connector KDG 142 109 046 Cartridge closure head... -
Page 21: Technical Data
Technical data Electrical components Power connector 100–240 VAC / 47–63 Hz / 400 mA Power consumption : approx. 6 W Internal control supply voltage : 24 VDC Pneumatics Compressed air supply : Max. 6 bar Quality : filtered 10 µm, oil-free, non-condensing Control range of the pressure : 0.1-1.0 bar regulator : 0.2-6.0 bar...
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