Liners And Cells - Saft 4579 Component Maintenance Manual With Illustrated Parts List

1. General
This section contains assembly instructions necessary after disassembly and repair.
2.

Liners and Cells

NOTE:
A. Insert one edge of bottom liner (27.10) (Fig 702) into battery case from either the left
or right side, then slide the liner under the cell partition.
B. Install temperature sensor assembly (22) (IPL Fig 1) as follows:
(1)
(2)
(3)
(4)
(5)
C. Install the center row liners and cell subassemblies as follows:
(1)
(2)
SAFT AMERICA INC.
COMPONENT MAINTENANCE MANUAL
ASSEMBLY
Ensure all components are clean and dry before assembly.
Insert the temperature sensor assembly connector into its mounting hole in the
case (7) (IPL Fig 1) and install the mounting screws (24) (IPL Fig 1) and nuts
(25) (IPL Fig 1).
Insert the thermoswitch liner (27.9) (Fig 702) and thermoswitch liner assembly
(27.11) (Fig 702) on the inside face of the center partition, take care to align
the holes in the liner with the hole in the partition.
Insert the thermoswitch plate (23) (IPL Fig 1) in back of liner assembly
(27.11) so that the liner assembly (27.11) (Fig 702) is between the
thermoswitch plate (23) (IPL Fig 1) and the thermoswitch liner (27.9) (Fig
702) against the partition.
Pass the thermoswitch end of the temperature sensor assembly (22) (IPL Fig 1)
through the hole in the partition, liner (27.9) (Fig 702), and liner assembly
(27.11) (Fig 702).
Attach the thermoswitch to the thermoswitch plate (23) (IPL Fig 1) with
mounting nuts (25) (IPL Fig 1).
Install liners (27.4 and 27.7) (Fig 702) on inside of cell partition.
Install five cell subassemblies (2) (IPL Fig 1) into positions 4, 5, 6, 9 and 10 in
the center partition of battery case (7) (IPL Fig 1). Be sure to maintain the
proper cell arrangement and polarity orientation per Fig 703. Install the charge
control thermistor plate between cells 6 and 9 as shown in IPL Figure 1.
4579
24-31-05
PAGE 701
Jan 30/98