Woodstock SHOP FOX W1687 Owner's Manual
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Woodstock SHOP FOX W1687 Owner's Manual

3 hp dust collector
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Model W1687
***IMPORTANT UPDATE***
Applies to Models Mfd. Since 10/14
Phone #: (360) 734-3482 • Tech Support: tech-support@shopfox.biz • Web: www.shopfox.biz
We made the following changes to this machine since the manual was printed:
•
This model has been upgraded to plastic lower bags and 2.5 micron fabric upper bags.
Aside from the information contained in this update, all other content in the owner's manual is
applicable and MUST be read and understood for your own safety.
IMPORTANT: Keep this update with the owner's manual for future reference. If you have any further
questions, contact our Technical Support.
COPYRIGHT © OCTOBER, 2014 BY WOODSTOCK INTERNATIONAL, INC.
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT
#16840AW
READ THIS FIRST
Updated Parts
35V2
30V2
REF PART #
DESCRIPTION
30V2 X1687030V2
LOWER BAG (PLASTIC) V2.10.14
35V2 X1687035V2
UPPER BAG (2.5 MICRON) V2.10.14
THE WRITTEN APPROVAL OF WOODSTOCK INTERNATIONAL, INC.
Printed in Taiwan

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  • Page 1 LOWER BAG (PLASTIC) V2.10.14 35V2 X1687035V2 UPPER BAG (2.5 MICRON) V2.10.14 COPYRIGHT © OCTOBER, 2014 BY WOODSTOCK INTERNATIONAL, INC. WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF WOODSTOCK INTERNATIONAL, INC.
  • Page 2 MODEL W1687 3 HP DUSt cOLLEctOR OWNER'S MANUAL (FOR MODELS MANUFACTURED SINCE 9/11) Phone: (360) 734-3482 • Online technical Support: tech-support@shopfox.biz cOPYRIGHt © JUNE, 2002 BY WOODStOcK INtERNAtIONAL, INc.  REVISED OctOBER, 2013 (tR) WARNING: NO PORtION OF tHIS MANUAL MAY BE REPRODUcED IN ANY SHAPE OR FORM WItHOUt tHE WRIttEN APPROVAL OF WOODStOcK INtERNAtIONAL, INc. #4445DS  Printed in taiwan V2.10.13...
  • Page 3 This manual provides critical safety instructions on the proper setup, operation, maintenance, and service of this machine/tool. Save this document, refer to it often, and use it to instruct other operators. Failure to read, understand and follow the instructions in this manual may result in fire or serious personal injury—including amputation, electrocution, or death.

  • Page 4: Table Of Contents

    Contents INTRODUCTION........2 MAINTENANCE........31 Woodstock Technical Support ....2 General .......... 31 Lubrication ........31 SAFETY..........6 Cleaning Bags ........31 Standard Machinery Safety Instructions ..6 Replacing Bags ........32 Additional Safety for Dust Collectors ..8 SERVICE..........33 ELECTRICAL..........9 General ..........

  • Page 5: Introduction

    Woodstock International, Inc. is committed to customer satisfaction. Our intent with this manual is to include the basic information for safety, setup, operation, maintenance, and service of this product.
  • Page 6 Model W1687 (For Machines Mfg. Since 9/11) MODEL W1687 3 HP 2,800 CFM DUST COLLECTOR Product Dimensions Weight......................152 lbs. Width (side-to-side) x Depth (front-to-back) x Height......49-1/2 x 21-1/2 x 78 in. Footprint (Length x Width)..............49-1/2 x 21-1/2 in. Shipping Dimensions Type....................
  • Page 7 Model W1687 (For Machines Mfg. Since 9/11) Main Specifications Operation Dust Collector Type................Single-Stage Approved Dust Types..................Wood Filter Type....................Bag Airflow Capacity..................2830 CFM Max Static Pressure (at 0 CFM)..............14.4 in. Main Inlet Size..................... 8 in. Inlet Adapter Included..................Yes Number of Adapter Inlets..................
  • Page 8 Model W1687 (For Machines Mfg. Since 9/11) Controls.and.Features Filter Bag Outlet Collector Bag Clamp Collector 4-Port Inlet Connector ON/OFF Paddle Motor Switch Caster Figure.1. W1687 identification.

  • Page 9: Safety

    Model W1687 (For Machines Mfg. Since 9/11) SAFETY SAFETY For Your Own Safety, Read Manual Before Operating Machine The purpose of safety symbols is to attract your attention to possible hazardous conditions. This manual uses a series of symbols and signal words intended to convey the level of importance of the safety messages.
  • Page 10 Model W1687 (For Machines Mfg. Since 9/11) APPROVED OPERATION. Untrained operators STABLE MACHINE. Unexpected movement during can be seriously hurt by machinery. Only operations greatly increases the risk of injury allow trained or properly supervised people and loss of control. Verify machines are to use machine.

  • Page 11: Additional Safety For Dust Collectors

    Model W1687 (For Machines Mfg. Since 9/11) Additional.Safety.for.Dust.Collectors INTENDED USE. This dust collector is only SUSPENDED DUST PARTICLES AND IGNITION SOURCES. DO NOT operate the dust collector intended for collecting wood dust and chips from woodworking machines. DO NOT use this in areas where explosion risks are high.

  • Page 12: Electrical

    Model W1687 (For Machines Mfg. Since 9/11) ELECTRICAL Circuit.Requirements This machine must be connected to the correct size and The machine must be properly set up type of power supply circuit, or fire or electrical damage before it is safe to operate. DO NOT may occur.

  • Page 13: Grounding Requirements

    Model W1687 (For Machines Mfg. Since 9/11) Grounding.Requirements This machine MUST be grounded. In the event of certain The machine must be properly set up types of malfunctions or breakdowns, grounding provides before it is safe to operate. DO NOT a path of least resistance for electric current to travel—in connect this machine to the power order to reduce the risk of electric shock.

  • Page 14: Setup

    Model W1687 (For Machines Mfg. Since 9/11) SETUP Items.Needed.for.Setup The following items are needed, but not included, to setup your machine. Description. • Safety Glasses for Each Person ......1 • Phillips Head Screwdriver ........1 Unpacking Keep. machine. disconnected. from. power.until.instructed.otherwise. This machine has been carefully packaged for safe transportation.

  • Page 15: Machine Placement

    Model W1687 (For Machines Mfg. Since 9/11) Machine.Placement Weight.Load Physical.Environment Refer to the Machine.Specifications for the The physical environment where your machine is weight of your machine. Make sure that the operated is important for safe operation and the surface upon which the machine is placed will longevity of its components.

  • Page 16: Assembly

    Model W1687 (For Machines Mfg. Since 9/11) Assembly To.assemble.the.dust.collector,.do.these.steps: 1.. Place the base upside down on a clean, flat surface x 16 (to avoid scratching the paint.) 2. Attach the casters to the base with (16) ⁄ "-8 x ⁄ "...
  • Page 17 Model W1687 (For Machines Mfg. Since 9/11) 5. Secure the metal "Y" outlet to the impeller outlet with (8) ⁄ "-18 x ⁄ " flange bolts, as shown in Figure.9. "Y" Outlet Figure.9. "Y" outlet installed. 6. With assistance, place one of the rubber gaskets around the rim of the intake on one of the Collector collectors, then secure the collector to the metal...
  • Page 18 Model W1687 (For Machines Mfg. Since 9/11) 8. Wrap a foam strip around the outside top rim of the collector (see Figure.12). Figure.12. Installing foam strip around top of collector. 9. Trim any excess from foam strip so the ends come together evenly, as shown in Figure.13.
  • Page 19 Model W1687 (For Machines Mfg. Since 9/11) 11. Align each of the collector supports with the mounting holes on the base, as shown in Figure.15, then secure them in place with (4) ⁄ "-18 x ⁄ " Collector flange bolts. Support Figure.15.

  • Page 20: Power Connection

    Model W1687 (For Machines Mfg. Since 9/11) 15. Fasten the upper and lower bags to the collector using the quick-release clamps, as shown in Figure. Clamp Note:.DO NOT force the clamp. If it will not close, choose the next notch over, then clamp in place. Figure.18.

  • Page 21: Test Run

    Model W1687 (For Machines Mfg. Since 9/11) Test.Run Once assembly is complete, test run your machine to make sure it runs properly and is ready for regular operation. The test run consists of verifying the following: 1) The motor powers up and runs correctly, and 2) the safety disabling mechanism on the switch works correctly.

  • Page 22: Operations

    Model W1687 (For Machines Mfg. Since 9/11) OPERATIONS General The Model W1687 can be operated as either a stationary or a mobile unit. There are advantages and disadvantages to both set-ups. The advantage of the mobile system is eliminating the cost of many ducts and fittings. On the other hand, the stationary system is more versatile and convenient.

  • Page 23: Machine Storage

    Model W1687 (For Machines Mfg. Since 9/11) Outlet.Flap Outlet Flap If one dust collection bag fills faster than the other, adjust the metal flap on the inside of the outlet, as shown in Figure.21. Pushing the flap to one side or the other diverts the airflow and equalizes the rate the bags fill with dust.
  • Page 24 Model W1687 (For Machines Mfg. Since 9/11) Metal.Duct Advantages of metal duct is its conductivity, efficiency, and that it does not contribute to static electrical charge build-up. However, static charges are still produced when dust particles strike other dust particles as they move through the duct.

  • Page 25: System Design

    Model W1687 (For Machines Mfg. Since 9/11) System.Design Decide.Who.Will.Design For most small-to-medium sized shops, you can design and build the dust collection system yourself without hiring engineers or consultants. We have included some basic information here to get you started on a basic design. If you have a large shop or end up designing a complicated system, then we recommend additional research beyond this manual, or that you seek the help of...
  • Page 26 Model W1687 (For Machines Mfg. Since 9/11) Determine.Required.CFMs Machine. Approximate. Dust.Port.Size Required.CFM Since each machine produces a different amount of sawdust, the requirements for the minimum amount of 2" CFM to move that sawdust is unique to the machine (for 2.5"...
  • Page 27 Model W1687 (For Machines Mfg. Since 9/11) Determining.Main.Line.Duct.Size Jointer Sander The general rule of thumb for a main line duct is that the Planer/ velocity of the airflow must not fall below 3500 FPM. Moulder For small/medium sized shops, using the inlet size of the Miter dust collector as the main line duct size will usually keep Dust...
  • Page 28 Model W1687 (For Machines Mfg. Since 9/11) Planning.Drop.Downs Plan the drop downs for each machine, using blast gates Elbow wherever possible to control airflow. Rigid Pipe (Main Line) Calculating.Duct.Resistance Y Branch Rigid Pipe Adding duct work, elbows, branches and any other Clamp components to a duct line increases airflow resistance Blast Gate...
  • Page 29 Model W1687 (For Machines Mfg. Since 9/11) 4. Total your list, as shown in the following example to come up with your overall static pressure loss Main Line number for that line. 6" Rigid Pipe (.037) at 20' ..0.740 Branch Line Note: Always account for a seasoned filter, so you 4"...

  • Page 30: System Grounding

    Model W1687 (For Machines Mfg. Since 9/11) System.Grounding Since plastic hose is abundant, relatively inexpensive, easily assembled and air tight, it is a very popular material for conveying dust from woodworking machines to the dust collector. We recommend using flexible hose (flex-hose) to connect the woodworking machine to the dust collector.

  • Page 31: Cyclone Dust Collector Accessories

    Inc. Dealer. If you do not have a dealer in your area, these products are also available through online dealers. Please call or e-mail Woodstock International Inc. Customer Service to get a current listing of dealers at: 1-800-840-8420 or at sales@woodstockint.com.
  • Page 32 Y's. W1012: 3" Outer Diameter W1013: 4" Outer Diameter. Woodstock International hoses are ideally suited for dust removal because of their strength, durability and flexibility. Available in the W2026 most requested sizes and priced to move! The following types and models are available: Wire-Reinforced.
  • Page 33 Model W1687 (For Machines Mfg. Since 9/11) The Model. W1690. Deluxe. Ceiling. Mounted. 3-Speed. Air. Cleaner. . has a convenient remote control and features a three-speed motor, automatic shutuoff timer, and hangs easily from the workshiop ceiling. Model.W1746.Fine.Air.Filter.features a three-speed fan, automatic shut-off and 0.3 micron filter.

  • Page 34: Maintenance

    Model W1687 (For Machines Mfg. Since 9/11) MAINTENANCE General Regular periodic maintenance on your machine will ensure its optimum performance. Make a habit of inspecting your machine each time you use it. Check.for.the.following.conditions.and.repair.or. replace.when.necessary: • Loose mounting bolts. • Worn switch. •...

  • Page 35: Replacing Bags

    Model W1687 (For Machines Mfg. Since 9/11) Replacing.Bags The lower bags should be emptied when they become ⁄ ⁄ full. To.empty.the.dust.collection.bags,.do.these.steps: 1.. DISCONNECT MACHINE FROM POWER! 2.. Make sure you are wearing safety glasses and a respirator. 3.. Release the quick release clamp securing each collection bag, then remove the bags from the collector, as shown in Figure.42.

  • Page 36: Service

    This section covers the most common service adjustments or procedures that may need to be made during the life of your machine. If you require additional machine service not included in this section, please contact Woodstock International Technical Support at (360) 734-3482 or send e-mail to: tech-support@shopfox.biz.

  • Page 37: Wiring Diagram

    Model W1687 (For Machines Mfg. Since 9/11) Wiring.Diagram Start Capacitor 500MFD 125VAC MOTOR Ground Figure.44. Junction box and start PADDLE SWITCH capacitor. Capacitor (viewed from behind) 40MFD 300VAC Ground 6-20 Plug Figure.43. Switch. WIRING DIAGRAM COLOR KEY BLACK BLUE YELLOW LIGHT The photos and diagrams BLUE...

  • Page 38: Troubleshooting

    Model W1687 (For Machines Mfg. Since 9/11) Troubleshooting This section covers the most common problems and corrections with this type of machine. WARNING!.DO.NOT.make.any.adjustments.until.power.is.disconnected.and. moving.parts.have.come.to.a.complete.stop! PROBLEM POSSIBLE.CAUSE CORRECTIVE.ACTION Machine does not start or 1. Switch disabling key removed. 1. Install switch disabling key. a breaker trips.

  • Page 39: Parts

    Model W1687 (For Machines Mfg. Since 9/11) PARTS Main.Breakdown 38V2 36V2 37V2 26V2 25V2 20V2 19V3 26V2-2 26V2-3 26V2-1 26V2-6 26V2-5 26V2-4 26V2-7 26V2-8 26V2-10 26V2-9 13V2 -36-...

  • Page 40: Main Parts List

    Model W1687 (For Machines Mfg. Since 9/11) Main.Parts.List PART # DESCRIPTION PART # DESCRIPTION X1687001 RING GASKET 26V2-4 X1687026V2-4 R CAPACITOR 40M 300V V2.09.11 X1687002 4-WAY INLET 26V2-5 X1687026V2-5 CAPACITOR COVER V2.09.11 XPK28M KEY 7 X 7 X 29 26V2-6 X1687026V2-6 JUNCTION BOX V2.09.11 X1687004V2...

  • Page 41: Label Placement

    Model W1687 (For Machines Mfg. Since 9/11) Label.Placement 36V2 37V2 38V2 PART # DESCRIPTION PART # DESCRIPTION 36V2 X1687036V2 MACHINE ID LABEL CSA V2.09.11 XPLOGO2 SHOP FOX NAMEPLATE-MEDIUM 37V2 XLABEL-98 READ MANUAL LABEL V2.09.11 X1687041 MANIFOLD NOTICE LABEL 38V2 XLABEL-06 GLASSES-RESPIRATOR LABEL V2.09.11 X-LABEL04 ELECTRICITY LABEL...
  • Page 42 Model W1687 (For Machines Mfg. Since 9/11)
  • Page 43 Fold along dotted lIne place stamp Here Woodstock international inc. p.o. box 2309 bellingham, Wa 98227-2309 Fold along dotted lIne tape along edges--please do not staple...

  • Page 44: Warranty

    Woodstock International, Inc. will repair, replace, or arrange for a dealer refund at its expense and at its option, the Shop Fox machine or machine part, which in proper and intended use has proven to...
  • Page 45 High Quality Machines and Tools Woodstock International, Inc. carries thousands of products designed to meet the needs of today's woodworkers and metalworkers. Ask your dealer about these fine products:...

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