Woodstock SHOP FOX W1809 Owner's Manual

Cyclone dust collectors

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MODEL W1808/W1809/W1810

CYCLONE DUST COLLECTORS

W1808

W1809

W1810

OWNER'S MANUAL

Phone: (360) 734-3482 • Online Technical Support: tech-support@shopfox.biz

WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT

THE WRITTEN APPROVAL OF WOODSTOCK INTERNATIONAL, INC.

Printed in Taiwan

#9173BL

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Page 1 OWNER'S MANUAL Phone: (360) 734-3482 • Online Technical Support: tech-support@shopfox.biz COPYRIGHT © MAY, 2007 BY WOODSTOCK INTERNATIONAL, INC. WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF WOODSTOCK INTERNATIONAL, INC.
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Page 3: Table Of Contents
INTRODUCTION ... 2 Woodstock Technical Support ... 2 W1808 Machine Specifications ... 3 W1809 Machine Specifications ... 5 W1810 Machine Specifications ... 7 Controls and Features ... 9 SAFETY ...10 Standard Safety Instructions ...10 Additional Safety for Dust Collectors ...12 ELECTRICAL ...13...
Page 4: Introduction
Close attention to detail, ruggedly built parts and a rigid quality control program assure safe and reliable operation. Woodstock International, Inc. is committed to customer satisfaction. Our intent with this manual is to include the basic information for safety, setup, operation, maintenance, and service of this product.
Page 5: W1808 Machine Specifications
W1808/W1809/W1810 Cyclone Dust Collectors �� ...
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Page 7: W1809 Machine Specifications
W1808/W1809/W1810 Cyclone Dust Collectors �� ...
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Page 9: W1810 Machine Specifications
W1808/W1809/W1810 Cyclone Dust Collectors �� ...
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Page 11: Controls And Features
W1808/W1809/W1810 Cyclone Dust Collectors Controls and Features Figure 1. W1810 identificaiton. A. Noise Reducer B. Canister Filters C. Cartridge Filter Collection Drum D. Stand E. Collection Drum F. Remote Magnetic Switch G. Cyclone Funnel H. Inlet Blower Housing Motor...
Page 12: Safety
READ MANUAL BEFORE OPERATING MACHINE. FAILURE TO FOLLOW INSTRUCTIONS BELOW WILL RESULT IN PERSONAL INJURY. Indicates an imminently hazardous situation which, if not avoided, WILL result in death or serious injury. Indicates a potentially hazardous situation which, if not avoided, COULD result in death or serious injury.
Page 13 W1808/W1809/W1810 Cyclone Dust Collectors 10. NEVER LEAVE WHEN MACHINE IS RUNNING. Turn power off and allow all moving parts to come to a complete stop before leaving machine unattended. 11. DO NOT USE IN DANGEROUS ENVIRONMENTS. DO NOT use machinery in damp, wet locations, or where any flammable or noxious fumes may exist.
Page 14: Additional Safety For Dust Collectors
Additional Safety for Dust Collectors READ and understand this entire instruction manual before using this machine. Serious personal injury may occur if safety and operational information is not understood and fol- lowed. DO NOT risk your safety by not reading! 1.
Page 15: Electrical
W1808/W1809/W1810 Cyclone Dust Collectors 220V Operation The Model W1808/W1809/W1810 is wired for 220V single- phase operation. Always connect this machine to a dedi- cated circuit (wire, breaker, plug, receptacle) with a verified ground, using the recommended circuit size and plugs/receptacles listed at the bottom of this page. Never replace a circuit breaker with one of higher amperage without consulting a qualified electrician to ensure compliance with wiring codes.
Page 16: Setup
If any parts are missing, examine the pack- aging for the missing parts. For any missing parts, find the part number in the back of this manual and contact Woodstock International, Inc. at (360) 734-3482 or at tech-support@shopfox.biz UNPLUG-power cord before you do...
Page 17: W1808/W1809 Inventory
W1808/W1809/W1810 Cyclone Dust Collectors W1808/W1809 Inventory The following is a description of the main components shipped with the Model W1808 and W1809. Lay the com- ponents out to inventory them. Note: If you can't find an item on this list, check the mounting location on the machine or examine the pack- aging materials carefully.
Page 18 U. Hardware Box —Hex Bolts "-18 x 1" (W1808 Funnel/Intake) ... 20 —Hex Bolts "-18 x 1" (W1809 Funnel/Intake) ... 23 —Hex Nuts "-18 (W1808 Funnel/Intake Barrel) . 20 —Hex Nuts "-18 (W1809 Funnel/Intake Barrel) . 23 —Hex Bolts "-18 x "...
Page 19: W1810 Inventory
W1808/W1809/W1810 Cyclone Dust Collectors W1810 Inventory The following is a description of the main components shipped with the Model W1810. Lay the components out to inventory them. Note: If you can't find an item on this list, check the mounting location on the machine or examine the pack- aging materials carefully.
Page 20 W. Hardware Box (Ctd.) —Fender Washers ⁄ " (Filter/Braces) ...8 —Casters (Drum) ...4 —Lock Washers ⁄ " (Drum) ...4 —Flat Washers ⁄ " (Drum) ... 16 —Hex Nuts ⁄ "-16 (Drum) ...8 —Tap Screws M4 x 12 (Reducer) ...3 X. Reducer Hose Clamp 10" ...1 Y.
Page 21: Assembly
W1808/W1809/W1810 Cyclone Dust Collectors Assembly The following instructions apply to all three models except where noted. To begin assembling the W1810, start at Step 1. To begin assembling the W1808/W1809, start at Step 2. To assemble the dust collector, do these steps: 1.
Page 22 4. Place a large piece of cardboard on the ground to prevent scrapes from bare concrete for the next steps. 5. Lay the stand assembly on its side and slide the col- lector assembly into the stand assembly. 6. Fasten the collector assembly to the stand with (8) "-16 x 1"...
Page 23 W1808/W1809/W1810 Cyclone Dust Collectors 9. Lift the assembly upright and rotate it so the inlet/ outlet point where you want them for your shop setup. 10. Lift the motor/blower housing assembly with a fork- lift (or other means) and attach the intake cylinder to the bottom of the housing, as shown Figure 19, using (4) "-18 x...
Page 24 14. Attach the outlet port and filter L-braces to the housing with the outlet gasket between, as shown in Figures 23 & 24 using the fasteners below. —Model W1810: Use (10) " flat washers, and (10) —Model W1809: Use (11) "...
Page 25 W1808/W1809/W1810 Cyclone Dust Collectors 17. Model W1810: Mount the two filters to the cross braces with brace gaskets between them, as shown in Figure 26, using (8) "-18 x " fender washers. Model W1808-9: Mount the filter to the L-braces with brace gaskets between them using (4) hex bolts and (4) "...
Page 26 20. Check to see if 10 x 50mm foam tape is pre-installed on the collector drum lid. If tape is not attached, install it as shown in Figure 29, and trim to length with a sharp knife, if necessary. 21. Attach the casters to the bottom of the lower collec- tion drum, as shown in Figure 30, using (4) hex nuts, (8) "...
Page 27 W1808/W1809/W1810 Cyclone Dust Collectors 23. Install the three drum latches, as shown in Figure 32, with (6) 10-24 x " Phillips head screws and (6) 10-24 hex nuts. Model W1809/W1810: Use the remaining (6) 10-24 " Phillips head screws and (6) 10-24 hex nuts to plug the lower latch mounting holes.
Page 28 27. Place the lid on the collection drum and hook the latches over the lid, as shown in Figure 35, and clamp in place. 28. Move the collector drum under the dust collector and connect it to the cyclone funnel with clear 9" flexible hose and the two 9"...
Page 29: Test Run
W1808/W1809/W1810 Cyclone Dust Collectors Test Run Complete this process once you have familiarized yourself with all the instructions in this manual. To test run the cyclone dust collector, do these steps: 1. Read the entire instruction manual first! 2. Make sure all tools and foreign objects have been removed from the dust collector.
Page 30: Operations
General The Model W1808/W1809/W1810 is designed to be a cen- tral dust collector system, and is capable of collecting dust from multiple machines running simultaneously. Because of the large suction capacity of the Model W1808/ W1809/W1810, great flexibility is possible in the planning and designing of your dust collection duct layout.
Page 31: Remote Control
W1808/W1809/W1810 Cyclone Dust Collectors Remote Control The remote control (Figure 39) for the Model W1808/ W1809/W1810 is IR (infrared) rather than RF (radio fre- quency) to prevent accidental startups by other common RF items like garage door openers. Because this remote system is IR, you must point the remote control directly at the switch to make it operate.
Page 32: Flexible Duct
W1808/W1809/W1810 Cyclone Dust Collectors Avoid inferior metal duct that requires you to cut it to length and snap it together. This type of duct is time consuming to install because it requires you to seal all the seams with silicone and screw the components on the ends with sheet metal screws.
Page 33: System Design
W1808/W1809/W1810 Cyclone Dust Collectors System Design Step 1. Decide Who Will Design For most small-to-medium sized shops, you can design and build the dust collection system yourself without hiring engineers or consultants. We have included some basic information here to get you started on a basic design.
Page 34: Step 4. Determine Required Cfm Of Each Machine
Step 4. Determine Required CFM of Each Machine Since each machine produces a different amount of saw- dust, the requirements for the minimum amount of CFM to move that sawdust is unique to the machine (for exam- ple, a planer produces more sawdust than a table saw). Knowing this required CFM is important to gauging which size of duct to use.
Page 35: Determining Branch Line Duct Size
W1808/W1809/W1810 Cyclone Dust Collectors Determining Main Line Duct Size The general rule of thumb for a main line duct is that the velocity of the airflow must not fall below 3500 FPM. For small/medium sized shops, using the inlet size of the dust collector as the main line duct size will usually keep the air velocity above 3500 FPM and, depending on your system, will allow you to keep multiple branches open at...
Page 36: Calculating Duct Resistance
Calculating Duct Resistance Adding duct work, elbows, branches and any other com- ponents to a duct line increases airflow resistance (static pressure loss). This resistance can be minimized by using rigid (smooth) pipe and gradual curves, as opposed to flexible pipe and 90˚ elbows. To help you think about this resistance, imagine riding a bicycle in a tunnel that is an exact replica of your duct work.
Page 37 W1808/W1809/W1810 Cyclone Dust Collectors 4. Total your list, as shown in the example in Figure 54, to come up with your overall static pressure loss number for that line. Note: Always account for a seasoned filter, so you don't end up with a system that only works well when the filter is clean.
Page 38: System Grounding
System Grounding Since plastic hose is abundant, relatively inexpensive, eas- ily assembled and air tight, it is a very popular material for conveying dust from woodworking machines to the dust collector. We recommend using flexible hose (flex- hose) to connect the woodworking machine to the dust collector.
Page 39: Cyclone Dust Collector Accessories
International Inc. Dealer. If you do not have a dealer in your area, these products are also available through online dealers. Please call or e-mail Woodstock International Inc. Customer Service to get a cur- rent listing of dealers at: 1-800-545-8420 or at sales@woodstockint.com.
Page 40 Y's. W1012: 3" Outer Diameter W1013: 4" Outer Diameter. Woodstock International hoses are ideally suited for dust removal because of their strength, durability and flexibility. Available in the most requested sizes and priced to move! The following types and...
Page 41: Service
If you require additional machine service not included in this section, please contact Woodstock International Technical Support at (360) 734-3482 or send e-mail to: tech-support@shopfox.biz. Emptying Drum...
Page 42: W1808 Electrical Components
W1808/W1809/W1810 Cyclone Dust Collectors W1808 Electrical Components Figure 58. W1808 motor wiring. Figure 59. W1808 capacitors. Figure 60. W1808 magnetic switch wiring. -40-...
Page 43: W1808 Wiring Diagram
W1808/W1809/W1810 Cyclone Dust Collectors W1808 Wiring Diagram �� See Figure 60 See Figures 58 &...
Page 44: W1809 Electrical Components
W1808/W1809/W1810 Cyclone Dust Collectors W1809 Electrical Components Figure 61. W1809 motor wiring. Figure 62. W1809 capacitors. Figure 63. W1809 magnetic switch wiring. -42-...
Page 45: W1809 Wiring Diagram
W1808/W1809/W1810 Cyclone Dust Collectors W1809 Wiring Diagram �� ...
Page 46: W1810 Electrical Components
W1808/W1809/W1810 Cyclone Dust Collectors W1810 Electrical Components Figure 64. W1810 motor wiring. Figure 65. W1810 magnetic switch wiring. -44-...
Page 47: W1810 Wiring Diagram
W1808/W1809/W1810 Cyclone Dust Collectors W1810 Wiring Diagram �� ...
Page 48: Troubleshooting
This section covers the most common problems and corrections with this type of machine. WARNING! DO NOT make any adjustments until power is disconnected and moving parts have come to a complete stop! PROBLEM Motor will not start. 1. Power supply fuse or circuit breaker has tripped.
Page 49 W1808/W1809/W1810 Cyclone Dust Collectors PROBLEM Dust collector does not 8. The ducting and ports are adequately collect dust or incorrectly sized. chips; poor performance. 9. The machine dust collection design is inadequate. 10. The dust collector is too small for the dust collection system.
Page 50: Parts
W1808 Parts Breakdown �� W1808/W1809/W1810 Cyclone Dust Collectors PARTS � �� ...
Page 51 W1808/W1809/W1810 Cyclone Dust Collectors REF PART�# DESCRIPTION X1808001 MOTOR�2HP X1808001-1 MOTOR�GASKET X1808001-2 START�CAPACITOR�300MFD�125V X1808001-3 RUN�CAPACITOR�50MFD�250V X1808001-4 JUNCTION�BOX X1808001-5 MOTOR�FAN�COVER X1808001-6 MOTOR�FAN X1808001-7 S.�CAPACITOR�COVER X1808001-8 R.�CAPACITOR�COVER X1808002 WIRE�12AWG�X�3C�X�2.5M�X�6R X1808003 REMOTE�CONTROL�MAG.�SWITCH�220V X1808003-1 MAG�SWITCH�FRONT�COVER X1808003-2 CONTACTOR X1808003-3 THERMAL�OVERLOAD�RELAY X1808003-4 CIRCUIT�BOARD X1808003-5 SWITCH X1808003-6 MAG�SWITCH�BACK�COVER X1808004 REMOTE�CONTROLLER X1808005...
Page 52 REF PART�# DESCRIPTION XPW02 FLAT�WASHER�3/8" XPLN01 LOCK�NUT�3/8-16 XPB18 HEX�BOLT�3/8-16�X�1 XPW02 FLAT�WASHER�3/8" XPLN01 LOCK�NUT�3/8-16 X1808087 SWITCH�BASE W1808/W1809/W1810 Cyclone Dust Collectors REF PART�# DESCRIPTION XPB21 HEX�BOLT�3/8-16�X�3/4 XPW02 FLAT�WASHER�3/8" XPN08 HEX�NUT�3/8-16 XPS06 PHLP�HD�SCR�10-24�X�3/8 XPW03 FLAT�WASHER�#10 XPN07 HEX�NUT�10-24 -50-...
Page 53: W1809 Parts Breakdown
W1808/W1809/W1810 Cyclone Dust Collectors W1809 Parts Breakdown �� ...
Page 54 W1809 Parts List REF PART�# DESCRIPTION X1809001 MOTOR�3HP X1809001-1 MOTOR�GASKET X1809001-2 START�CAPACITOR�400MFD�125V X1809001-3 RUN�CAPACITOR�50MFD�250V X1809001-4 JUNCTION�BOX X1809001-5 MOTOR�FAN�COVER X1809001-6 MOTOR�FAN X1809001-7 S.�CAPACITOR�COVER X1809001-8 R.�CAPACITOR�COVER X1809002 WIRE�12AWG�X�3C�X�3M�X�6R X1809003 REMOTE�CONTROL�MAG.�SWITCH�220V X1809003-1 MAG�SWITCH�FRONT�COVER X1809003-2 CONTACTOR X1809003-3 THERMAL�OVERLOAD�RELAY X1809003-4 CIRCUIT�BOARD X1809003-5 SWITCH X1809003-6 MAG�SWITCH�BACK�COVER X1809004 REMOTE�CONTROLLER X1809005...
Page 55 W1808/W1809/W1810 Cyclone Dust Collectors PART�# DESCRIPTION XPW02 FLAT�WASHER�3/8" X1809077 UPPER�STAND�BRACE X1809078 UPPER�STAND�LEG XPB21 HEX�BOLT�3/8-16�X�3/4 XPW02 FLAT�WASHER�3/8" XPLN01 LOCK�NUT�3/8-16 X1809082 LOWER�STAND�LEG X1809083 LOWER�STAND�BRACE X1809084 LOWER�STAND�BRACE�(WITH�SHOPFOX) XPB21 HEX�BOLT�3/8-16�X�3/4 XPW02 FLAT�WASHER�3/8" XPLN01 LOCK�NUT�3/8-16 XPB18 HEX�BOLT�3/8-16�X�1 PART�# DESCRIPTION XPW02 FLAT�WASHER�3/8" XPLN01 LOCK�NUT�3/8-16 XPB18 HEX�BOLT�3/8-16�X�1 XPW02 FLAT�WASHER�3/8"...
Page 56: W1810 Parts Breakdown
W1810 Parts Breakdown �� W1808/W1809/W1810 Cyclone Dust Collectors �...
Page 57 W1808/W1809/W1810 Cyclone Dust Collectors REF PART�# DESCRIPTION X1810001 MOTOR�5HP X1810001-1 MOTOR�GASKET X1810001-2 START�CAPACITOR�400MFD�250V X1810001-3 RUN�CAPACITOR�40MFD�450V X1810001-4 JUNCTION�BOX X1810001-5 MOTOR�FAN�COVER X1810001-6 MOTOR�FAN X1810002 WIRE�10AWG�X�3C�X�3M�X�6R X1810003 REMOTE�CONTROL�MAG.�SWITCH�220V X1810003-1 MAG�SWITCH�FRONT�COVER X1810003-2 CONTACTOR X1810003-3 THERMAL�OVERLOAD�RELAY X1810003-4 CIRCUIT�BOARD X1810003-5 SWITCH X1810003-6 MAG�SWITCH�BACK�COVER X1810004 REMOTE�CONTROLLER X1810005 WIRE�10AWG�X�3C�X�3.2M�X�6R X1810006 MOTOR�BASE...
Page 58 REF PART�# DESCRIPTION XPN08 HEX�NUT�3/8-16 XPLW04 LOCK�WASHER�3/8" XPW02 FLAT�WASHER�3/8" X1810081 UPPER�STAND�BRACE X1810082 UPPER�STAND�LEG XPB21 HEX�BOLT�3/8-16�X�3/4 XPW02 FLAT�WASHER�3/8" XPLN01 LOCK�NUT�3/8-16 X1810086 LOWER�STAND�LEG X1810087 LOWER�STAND�BRACE X1810088 LOWER�STAND�BRACE�(WITH�SHOPFOX) XPB21 HEX�BOLT�3/8-16�X�3/4 XPW02 FLAT�WASHER�3/8" XPLN01 LOCK�NUT�3/8-16 W1808/W1809/W1810 Cyclone Dust Collectors REF PART�# DESCRIPTION XPB21 HEX�BOLT�3/8-16�X�3/4 XPW02 FLAT�WASHER�3/8"...
Page 59 W1808/W1809/W1810 Cyclone Dust Collectors W1808-10 Labels and Cosmetic Parts PART�# DESCRIPTION X1808200 DECORATIVE�STRIPE�TAPE X1808201 DECORATIVE�STRIPE�TAPE X1808202 W1808�MOTOR�SPEC�LABEL X1809202 W1809�MOTOR�SPEC�LABEL X1810202 W1810�MOTOR�SPEC�LABEL X1808203 MOTOR�WARNING�LABEL XLABEL-12 READ�MANUAL�LABEL XLABEL-06 RESPIRATOR/GLASSES�LABEL� X1808206 REMOTE�CONTROL�SWITCH�LABEL XLABEL-04 ELECTRICITY�LABEL (Motor Rear View) PART�# DESCRIPTION X1808208 W1808�MACHINE�ID�LABEL X1809208 W1809�MACHINE�ID�LABEL X1810208 W1810�MACHINE�ID�LABEL X1808209...
Page 60: Warranty
® with the provisions of any law or acts. In no event shall Woodstock International, Inc.'s liability under this warranty exceed the purchase price paid for the product, and any legal actions brought against Woodstock International, Inc. shall be tried in the State of Washington, County of Whatcom. We shall in no event be liable for death, injuries to persons or property or for incidental, contingent, special or consequential damages arising from the use of our products.
Page 61: Warranty Registration
W1808/W1809/W1810 Cyclone Dust Collectors Warranty Registration Name ___________________________________________________________________________________ Street __________________________________________________________________________________ City _________________________ State ___________________________Zip ________________________ Phone # ______________________ Email __________________________Invoice # ___________________ Model #_________Serial #______________Dealer Name__________________Purchase Date___________ The following information is given on a voluntary basis. It will be used for marketing purposes to help us develop better products and services.
Page 62 FOLD ALONG DOTTED LINE FOLD ALONG DOTTED LINE WOODSTOCK INTERNATIONAL INC. P.O. BOX 2309 BELLINGHAM, WA 98227-2309 TAPE ALONG EDGES--PLEASE DO NOT STAPLE Place Stamp Here...

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