Weber 42090 Owner's Manual
Weber 42090 Owner's Manual

Weber 42090 Owner's Manual

Weber owner's guide lp gas grill 42090

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Y
OU MUST READ THIS
BEFORE OPERATING YOUR GAS GRILL
If you smell gas:
1. Shut off gas to the appliance.
2. Extinguish any open flames.
3. Open lid
4. If odor continues, keep away from the
appliance and immediately call your gas
supplier or your fire department.
Leaking gas may cause a fire or explosion
which can cause serious bodily injury or
death, or damage to property.
WARNING
1. Do not store spare liquid propane
cylinder within 10 feet (3m) of this
appliance.
2. Do not store or use gasoline or other
flammable liquids or vapors within 25
feet (8m) of this appliance.
WARNING: Follow all leak-check
procedures carefully in this manual prior to
barbecue operation. Do this even if the
barbecue was dealer-assembled.
NOTICE TO INSTALLER: These instructions
must be left with the owner and the owner
should keep them for future use.
THIS GAS APPLIANCE IS DESIGNED FOR
OUTDOOR USE ONLY.
WARNING: Do not try to light this
appliance without reading the "Lighting"
Instructions section of this manual
S U M M I T
O
G
WNERS
UIDE
DANGER
®
LP Gas Grill Owners Guide
#
A402_LP.g
Ba401.d
B402_LP.c
C403_LP.d
D403_LP.e
E402.c
&
42090
42090 US 05/09/03
LP

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Summary of Contents for Weber 42090

  • Page 1 THIS GAS APPLIANCE IS DESIGNED FOR OUTDOOR USE ONLY. WARNING: Do not try to light this appliance without reading the “Lighting” Instructions section of this manual ® LP Gas Grill Owners Guide WNERS UIDE A402_LP.g Ba401.d B402_LP.c C403_LP.d D403_LP.e E402.c & 42090 42090 US 05/09/03...
  • Page 2: Danger & Warnings

    Should the burners go out while in operation, turn all gas valves off. Open the lid and wait five minutes before attempting to relight, using the lighting instructions. Do not use charcoal or lava rock in your Weber Never lean over open grill or place hands or fingers on the front edge of the cooking box.
  • Page 3: Table Of Contents

    Contents Danger & Warnings ...A-2 Warranty ...A-4 General Instructions ...A-5 Grilling Methods ...A-6 Cleaning ...A-6 Exploded Views ...A-7 Parts List ...A-11 Assembly Instructions ...B-a Gas Instructions ...C-1 Leak Checking ...C-4 Operating ...D-1 Grilling Methods ...D-1 Lighting ...D-3 Manual Lighting ...D-4 Troubleshooting ...D-5 Maintenance...
  • Page 4: Warranty

    If the cylinder manufacturer has not resolved the issue to your satisfaction, then call Weber- Stephen Products Co., Customer Service Center. is not liable for any special, indirect or does not authorize any person or company to ®...
  • Page 5: General Instructions

    National Fuel Gas Code: ANSI Z 223.1/NFPA54. • The pressure regulator supplied with the Weber barbecue must be used. This regulator is set for 10.5 inches of water column (pressure).
  • Page 6: Grilling Methods

    Grilling Methods NOTE: If grill looses heat while cooking refer to the troubleshooting section of this manual. WARNING: Do not move the Weber when operating or while barbecue is hot. You can adjust the Left and Right burners in each burner set as desired.
  • Page 7: Exploded Views

    Summit ® Silver A Exploded View Summit Silver A LP 032103 ®...
  • Page 8 Summit 1. Hinge Pin 2. Thermometer Hardware 3. Thermometer Bezel 4. Warm-Up ™ Basket 5. 12 inch Cooking Grate ® 6. Left Flavorizer Bar Assembly 7. Cookbox Assembly Hardware 8. 1/4 - 20 inch Hex Nut 9. Electrode Assembly 10. Crossover ®...
  • Page 9 ® Summit Gold A Exploded View Summit ® Gold A LP 032103...
  • Page 10 Summit 1. Hinge Pin 2. Thermometer Hardware 3. Thermometer Bezel ™ 4. Warm-Up Basket 5. 12 inch Cooking Grate ® 6. Left Flavorizer Bar Assembly 7. Cookbox Assembly Hardware 8. 1/4 - 20 inch Hex Nut 9. Electrode Assembly 10. Crossover ®...
  • Page 11: Parts List

    Summit Lid - 1 Cookbox - 1 Front Frame Rail - 1 Rear Frame Rail - 1 Left Frame Assembly - 1 Right Frame Assembly - 1 Rear Panel - 1 ® Silver A Parts List Bottom Shelf - 1 Left Door - 1 Right Door - 1 Side Table - 2...
  • Page 12 Summit ® Flavorizor Bars - 2 Sets Stainless Steel Cooking Grates - 2 Bottom Tray - 1 Catch-Pan Holder - 1 Catch-Pan - 1 Disposable Drip Pans - 2 ® Silver A Parts List Hinge Pin- 2 Hair Pin Cotter- 2 1-1/4 inch Bolts (1/4 x 20 x 1-1/4 inch Bolt) - 2 Nut Hex (1/4 x 20 Blk Zinc) - 2...
  • Page 13 Summit Lid - 1 Cookbox - 1 Front Frame Rail - 1 Rear Frame Rail - 1 Left Frame Assembly - 1 Right Frame Assembly - 1 Rear Panel - 1 ® Gold A Parts List Bottom Shelf - 1 Left Door - 1 Right Door - 1 Side Table - 2...
  • Page 14 Summit ® Flavorizor Bars - 2 Sets Stainless Steel Cooking Grates - 3 Bottom Tray - 1 Catch-Pan Holder - 1 Catch-Pan - 1 Disposable Drip Pans - 2 ® Gold A Parts List Hinge Pin- 2 Hair Pin Cotter- 2 1-1/4 inch Bolts (1/4 x 20 x 1-1/4 inch Bolt) - 2 Nut Hex (1/4 x 20 Blk Zinc) - 2...
  • Page 15 Ba401.d Place corregated from each side of the Cookbox under the Caster and Wheel Frame Assembly to level the frames for Frame Rail Assembly. CAUTION: Before proceeding to the next step check that frame rail (2) is on the side with the swing tables (3).
  • Page 16 ATTENTION! Only start these bolts. Do not tighten yet.
  • Page 18 ATTENTION! Completely remove both partially started bolts from top rear frame rail ATTENTION! Reinstall both bolts through rear panel and into rear frame rail.
  • Page 19 ATTENTION! Remove packing tape holding the gas line and bracket(1). When installing cookbox route the gas line and bracket(1) inside the frame rails(2).
  • Page 22 Matchlight Holder...
  • Page 25 B402_LP.c B - 1...
  • Page 26 B - 2...
  • Page 27 B - 3...
  • Page 28 B - 4...
  • Page 29 B - 5...
  • Page 30: Gas Instructions

    NEVER store a spare LP Cylinder under or near this barbecue. NEVER fill the tank beyond 80% full. ® Your Weber gas grill is equipped with a cylinder supply system designed for vapor withdrawal. WARNING: Only use this grill outdoors in a well- ventilated area.
  • Page 31 You will need: LP cylinder, a soap and water solution and a rag or brush to apply it. 1) Turn the LP cylinder so the opening of the valve is either to the front, side or rear of the Weber barbecue. Lift and hook the cylinder onto the fuel gauge.
  • Page 32 WARNING : The gas connections of your Summit gas grill have been factory tested. We do however recommend that you leak check all gas connections before operating your Summit Remove control panel Part required: Phillips Screwdriver. Remove the burner control knobs (1). The screws (2) need to be removed from the control panel (3) before the control panel is removed from the grill.
  • Page 33: Check For Gas Leaks

    Note - All factory-made connections have been thoroughly checked for gas leaks. The burners have been flame-tested. As a safety precaution however, you should recheck all fittings for leaks before using your Weber Gas Barbecue. Shipping and handling may loosen or damage a gas fitting.
  • Page 34 Check: 1) Hose connection. Gas line to manifold connections. WARNING: If there is a leak at connection (1, or 2), retighten the fitting with a wrench and recheck for leaks with soap and water solution. If a leak persists after re-tightening the fitting, turn OFF the gas.
  • Page 35 Reinstall control panel Parts required: control panel, screws, and burner control knobs. Place the control panel back onto the control panel brackets on either side of the front of the cooking box. Line up screws with screw holes on both the control panel and control panel brackets.
  • Page 36: Refilling The Liquid Propane Cylinder

    Liquid Propane Cylinder The liquid propane cylinder manufacturer is responsible for the materials, workmanship and performance of the tank. If the tank has a defect malfunctions, or you have a question regarding the tank, call the tank manufacturer’s customer service center. The phone number is on the warning decal, which is permanently attached to the tank.
  • Page 37: Safe Handling Tips For Liquid Propane Gas Cylinders

    American Gas Association, and Underwriters Laboratories requirements. Liquid Propane Cylinder requirements Replacement LP cylinders supplied by Weber satisfy the above requirements. Check to be sure other cylinders have a D.O.T. certification(1), and date tested(2) is within five years. Your LP gas supplier can do this for you.
  • Page 38: Operating Instructions

    Grilling Methods NOTE: If grill looses heat while cooking refer to the troubleshooting section of this manual. You can adjust the Left and Right burners in each burner set as desired. The control settings are High (H), Medium (M), Low (L), or Off (O). If burners go out during cooking, turn off all burners and wait 5 minutes before relighting.
  • Page 39: Grilling Tips & Helpful Hints

    Indirect cooking The Indirect Method is similar to roasting, but with the added benefits of that grilled texture, flavor, and appearance you can’t get from an oven. To set up for Indirect cooking, gas burners are lit on either side of the food but not directly beneath it.
  • Page 40: Lighting

    WARNING: Check hose before each use of barbecue for nicks, cracking, abrasions or cuts. If the hose is found to be damaged in any way, do not use the barbecue. Replace using only Weber authorized replacement hose. Contact the Customer Service Representative in your region using the contact information sheet provided with your manual.
  • Page 41: Manual Lighting

    Manual Lighting DANGER Failure to open the lid while igniting the barbecue’s burners, or not waiting 5 minutes to allow the gas to clear if the barbecue does not light, may result in an explosive flame-up which can cause serious bodily injury or death. 1) Open the lid.
  • Page 42: Troubleshooting

    If problems cannot be corrected by using these methods, please contact the Customer Service Representative in your region using the contact information sheet provided with your manual. Check Inspect Weber ® Insect / Spider screens for possible instructions. (Blockage of holes.)
  • Page 43: Main Burner Flame Pattern

    Lightly tap the burner to get debris and dirt out of the burner tube. Once the spider/insect screens and burners are clean replace the burners. If the spider/insect screen becomes damaged or cannot be cleaned, call Weber-Stephen Products Customer Service for replacement parts. Main Burner Flame Pattern ®...
  • Page 44: Replacing Main Burners

    Replacing Main Burners ® Your Summit gas grill must be OFF and cool. Turn gas OFF at source. Disconnect regulator. Remove cooking grates. Remove Smoker box. ® Remove Flavorizer bars. To remove control panel refer to “Remove the control panel” under “Check for Gas Leaks.” Disconnect all ignition wires from the Ignition Module.
  • Page 45 Remove screws from the manifold assembly: (a) Locate the screws on both sides of the manifold frame. (b) Remove the screws from manifold frame. Maintenance Pull manifold assembly out from the manifold frame.
  • Page 46 Lift and twist the burner assembly slightly, to separate ® the Crossover tube (a) from the burners (b). Remove the Crossover ® tube. Pull the selected burner(s) tube(s) from manifold frame and replace with a new burner tube. Maintenance To reinstall the manifold assembly, reverse steps 7 through 13.
  • Page 47: Replace Igniter Batteries

    ® Crossover Ignition System Operations ® If the Crossover ignition system fails to ignite the LEFT burner in a burner set, light the LEFT burner with a match. If the LEFT burner lights with a match, then check the ® Crossover ignition system.

This manual is also suitable for:

Summit silver a lpSummit silver aSummit gold a

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