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Use and maintenance manual
GB
General Index
1.
FOREWORD
1.1
GENERAL
1.2
PURPOSE OF THE MANUAL
1.3
WHERE AND HOW TO KEEP THE MANUAL
1.4
MANUAL UPGRADES
1.5
COLLABORATION WITH USERS
1.6
MANUFACTURER
1.7
MANUFACTURER'S RESPONSIBILITY AND WARRANTY
1.7.1 Terms of warranty
1.8
TECHNICAL ASSISTANCE SERVICE
1.9
COPYRIGHT
2.
MACHINE DESCRIPTION
2.1
PURPOSE
2.2
TECHNICAL SPECIFICATIONS
2.3
DIMENSIONS AND WEIGHTS
3.
STARTING
4.
INSTRUCTIONS
4.1
FITTING THE WHEEL FIXTURE SHAFT (SEE ATTACHED PROSPECTUS)
4.2
FITTING THE WHEEL
5.
CONTROL PANEL
6.
USE OF THE WHEEL BALANCER
6.1
DIMENSIONS SETTING WHEEL
6.1.1 Using the extension for the distance gauge
6.2
WHEEL BALANCING
6.2.1 Measuring unbalance
6.2.2 Correcting the unbalance
6.3
RECALCULATING UNBALANCE VALUES
6.4
AUTOMATIC MINIMIZATION OF STATIC UNBALANCE
7.
SETUP
7.1
MENU
7.1.1 Unbalance optimisation
7.1.2 Self-diagnostics
7.1.3 Calibration
7.1.4 Automatic gauges calibration
7.1.4.1 Rim distance gauge
7.1.4.2 Diameter gauge
8.
DIAGNOSTICS
8.1
INCONSISTENT UNBALANCE READINGS
8.2
ALARM SIGNAL
3
3
3
3
3
4
4
4
4
4
5
6
6
6
6
7
8
8
8
9
10
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10
11
11
11
11
11
12
12
13
13
13
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E
4
14
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I 0903 12/10 - Rev. D

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Summary of Contents for CEMB K22

  • Page 1 Use and maintenance manual General Index FOREWORD GENERAL PURPOSE OF THE MANUAL WHERE AND HOW TO KEEP THE MANUAL MANUAL UPGRADES COLLABORATION WITH USERS MANUFACTURER MANUFACTURER'S RESPONSIBILITY AND WARRANTY 1.7.1 Terms of warranty TECHNICAL ASSISTANCE SERVICE COPYRIGHT MACHINE DESCRIPTION PURPOSE TECHNICAL SPECIFICATIONS DIMENSIONS AND WEIGHTS STARTING...
  • Page 2 MAINTENANCE GENERAL 9.1.1 Introductory notes 9.1.2 Safety rules 9.1.3 Replacing fuses DISPOSAL 10.1 DISPOSING OF THE BALANCER 10.2 DISPOSING OF ELECTRONICS COMPONENTS SPARE PARTS 11.1 IDENTIFICATION AND ORDERING METHOD ATTACHED DOCUMENTATION...
  • Page 3: Purpose Of The Manual

    Use and maintenance manual Rev. 12-2010 1. Foreword PURPOSE OF THE MANUAL This manual, and the installation manual, contains the instructions required to use the machine safely and carry out routine maintenance work. Any calibrations, adjustments and extraordinary mainte- WARNING nance operations are not considered in this document as INSTALLATION they may only be performed by the service engineer who...
  • Page 4: Manufacturer's Responsibility And Warranty

    Use and maintenance manual Rev. 12-2010 as a result of regulatory updates or modifications to the in this manual machine. - use of the machine by people who have not read and fully understood the contents of this manual; Any manual upgrades that the manufacturer may see fit to - use in breach of specific regulations in force in the send to users will become an integral part of the manual country of installation;...
  • Page 5: Technical Assistance Service

    Use and maintenance manual Rev. 12-2010 TECHNICAL ASSISTANCE SERVICE For technical assistance requirements, contact the Manu- facturer or authorised Dealer directly, always quoting the model and serial number of the machine punched on the identification plate. COPYRIGHT The information contained in this manual may not be disclosed to third parties.
  • Page 6: Machine Description

    Use and maintenance manual Rev. 12-2010 2. Machine description PURPOSE The main features include: ▪ machine settings menu. ▪ static programme, Unbalance optimization; Self diag- nostics; Calibration ▪ automatic minimisation of static unbalance It is used to balance the wheels of motorcycles and scoot- ers (max.
  • Page 7 Use and maintenance manual Rev. 12-2010 3. Starting Position the wheel on the shaft and block it with the lock ring; WARNING EFORE SWITCHING ON THE MACHINE MAKE SURE THAT ALL THE INSTALLATION CONNECTIONS DESCRIBED IN THE CHAPTER HAVE BEEN MADE CORRECTLY HE FOLLOWING OPERATIONS INVOLVE A POTENTIAL RISK FOR THE OPERATOR GIVEN THE PRESENCE OF VOLTAGE ON THE...
  • Page 8: Fitting The Wheel

    Use and maintenance manual Rev. 12-2010 4. Instructions FITTING THE WHEEL FIXTURE SHAFT (SEE ATTACHED PROSPECTUS) The balancing machine’s main advantage is its fi xed shaft tool. This means that when the wheel is fi tted on the tool, it is free to turn on its own bearings, exactly reproducing the conditions of use when it is fi...
  • Page 9: Control Panel

    Use and maintenance manual Rev. 12-2010 5. Control panel UNBALANCE VALUE digital indicators Inside/outside UNBALANCE POSITION indicators Inside/outside Distance extension enable button Buttons for manual setting of DISTANCE / DIAMETER / WIDTH FUNCTION MENU button Correction mode selection button MENU selection confi rmation button HOME button Unbalance reading button <...
  • Page 10: Use Of The Wheel Balancer

    Use and maintenance manual Rev. 12-2010 6. Use of the wheel balancer DIMENSIONS SETTING Return the gauge to rest position. The machine has automatically detected DISTANCE + DIAMETER and WHEEL goes to MANUAL WIDTH SETTING The balancing data is set by means of an “intelligent” au-tomatic gauge;...
  • Page 11: Wheel Balancing

    Use and maintenance manual Rev. 12-2010 WHEEL BALANCING position). In the event of unbalance less than the selected 6.2.1 Measuring unbalance threshold value is displayed in place of the unbalance ▪ Move the front lever to the right bring ing the pulley into value , with it is possible to read the values below the contact with the tyre and press the run button on the side...
  • Page 12 Use and maintenance manual Rev. 12-2010 7. Setup MENU This is used to personalise some balancer functions and to perform calibrations.To access this section, press the FUNCTIONS MENU button. See chapter on UNBALANCE OPTIMIZATION diameter unit of measure mm/inch width unit of measure mm/inch approximates...
  • Page 13 Use and maintenance manual Rev. 12-2010 7.1.1 Unbalance optimisation This operation is performed to reduce the static unba- lance of the wheel. It is suitable for static unbalance values in excess of 30 grams (1.1 oz). If no unbalance was detected beforehand, a manual spin is requested, otherwise proceed to stage b.
  • Page 14 Use and maintenance manual Rev. 12-2010 Perform a manual spin; when the display shows the wording [STOP], halt the wheel. Add a standard weight of 30 g (1.00 oz) to the outer side, in any position. CORRECT CALIBRATION Perform a manual spin; when the display shows the Return the gauge to rest position.
  • Page 15 Use and maintenance manual Rev. 12-2010 The number 272 ± 3° should appear on the left display. If not, press the button holding the gauge still at 20 mm: the number 272 appears on the left display. Return the gauge to rest position. INDICATION In the event of incorrectly accessing the diameter gauge calibration function, press...
  • Page 16: Inconsistent Unbalance Readings

    Use and maintenance manual Rev. 12-2010 8. Diagnostics INCONSISTENT UNBALANCE READINGS In some cases, when a wheel that has just been balanced is repositioned on the balancer, the machine can detect an unbalance. This is not a machine problem but is due to faulty mounting of the wheel on the flange.
  • Page 17 Use and maintenance manual Rev. 12-2010 WARNING POSSIBLE REMEDY HE INFORMATION IN THE COLUMN REQUIRES WORK TO BE PERFORMED BY SPECIALIST TECHNICIANS OR OTHER AUTHOR INSTALLATION ISED PEOPLE WHO MUST ALWAYS WORK USING THE ERSONAL ROTECTIVE QUIPMENT INDICATED IN THE MANUAL N SOME CASES...
  • Page 18: Maintenance

    Use and maintenance manual Rev. 12-2010 9. Maintenance GENERAL Specialist staff must be authorised and especially trained concerning the dangers that may arise during operation and the correct methods for avoiding them. They must always work with great care and pay full at- tention.
  • Page 19: Identification And Ordering Method

    Use and maintenance manual Rev. 12-2010 10. Disposal 11. Spare parts 11.1 IDENTIFICATION AND ORDERING METHOD CAUTION HE INSTRUCTIONS IN THIS CHAPTER ARE INDICATIVE EFER TO THE REGULATIONS IN FORCE IN THE COUNTRY WHERE THE EQUIP The various parts can be identified using the drawings and MENT IS USED diagrams in the machine technical file which is archived by the Manufacturer to which a request can be made.

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