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Operation and Service Manual
Read and understand all instructions. Failure to follow all instructions
may result in serious injury or property damage.
• WARNING: Wear appropriate protective gear, this list includes, but is not limited to:
Safety glasses, A hard hat, Protective boots with slip resistant soles, Gloves, Hearing protection
• DANGER: Keep riders off and away from machine. Riders can be seriously injured or killed by
entanglement or by falling.
• WARNING: Keep guards in place and in working order. Never operate the product without the
guards in place.
• WARNING: While it is known that Diesel fuel combustion engines produce much lower
concentrations of carbon monoxide (CO) than gasoline engines, these emissions could
certainly generate lethal ambient concentrations given a sufficient amount of time, in an
enclosed space and under suitable environmental conditions. Operate only in an area with
good ventilation.
• WARNING: Check that all control levers/drives automatically go in the neutral position when
unattended, and shields are attached and functioning properly. Do not operate unless they are
functioning properly.
• WARNING: Be sure all drives are in neutral before starting the engine. Only start the engine
from the operator's position.
• WARNING: Stop on level ground, lower implements, disengage the auxiliary hydraulics and
shut off the engine before leaving the operator's position for any reason.
• DANGER: Do not smoke when refueling.
• WARNING: Before digging, have the area marked for underground utilities, and do not dig in
marked areas. Also, be aware of the location of objects and structures that may not be marked,
such as underground storage tanks, wells, and septic systems.
• WARNING: Locate the pinch point areas marked on the loader unit and attachments and keep
hands and feet away from these areas.
• WARNING: Never leave a running loader unit unattended. Always lower the loader arms, stop
the engine, and remove the key before leaving.
• WARNING: Do not exceed the rated operating capacity, as the loader may become unstable,
which may result in loss of control.
• WARNING: Do not carry a load with the arms raised. Always carry loads close to the ground.
• WARNING: Do not operate on slopes exceeding 15°. If the slope is greater than 5°, only go up
ADD OIL TO ENGINE BEFORE USING: Enginne is shipped without oil. DO NOT start engine
without adding oil. INSPECT COMPONENTS: Closely inspect to mkae sure no components are
loose, missing or damaged.
WARNING
STOP!
BRM500
BRM500-000000

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Summary of Contents for Brave BRM500

  • Page 1 BRM500 BRM500-000000 Operation and Service Manual WARNING Read and understand all instructions. Failure to follow all instructions may result in serious injury or property damage. • WARNING: Wear appropriate protective gear, this list includes, but is not limited to: Safety glasses, A hard hat, Protective boots with slip resistant soles, Gloves, Hearing protection •...
  • Page 2 BRAVE 800-350-8739 www.braveproducts.com Brave Product Registra�on Form YOUR INFORMATION Full Name: Last First M.I. Address: Street Address Apartment/Unit # City State ZIP Code Alternate Home Phone: Phone: Email PURCHASED FROM Company: Address: Street Address Apartment/Unit # City State ZIP Code...
  • Page 3: Table Of Contents

    BRAVE 800-350-8739 www.braveproducts.com Table of Contents Specifications ......................1 Especificaciones ......................2 Schedule, Maintenance ....................3 Mantenimiento de horarios ..................4 Operation - Safety....................... 5 Machine Unpacking, General Safety ..............5 Electric Driven Intallation..................9 Machine Troubleshooting ..................14 Desembalar la máquina, Seguridad General ............16 Seguridad general ....................
  • Page 4: Specifications

    BRAVE 800-350-8739 www.braveproducts.com Specifications PERFORMANCE Discharge Volume Up to 30 gal/hr / 114 L/hr Pump Head Pressure Up to 500 psi / 34.5 bar GENERAL Minimum Inlet Water Pressure over 65 psi may require water inlet regulator 10 psi / 0.68 bar...
  • Page 5: Especificaciones

    BRAVE 800-350-8739 www.braveproducts.com Especificaciones FUNCIONAMIENTO Volumen de Descarga 0.23 gal/hr / 0.87 L/hr Presión de la cabeza de la bomba 200 psi / 14 bar GENERAL más de 65 psi pueden requerir regulador de Presión mínima de agua de entrada entrada de agua 10 psi / 0.68 bar...
  • Page 6: Schedule, Maintenance

    BRAVE 800-350-8739 www.braveproducts.com Schedule, Maintenance SANI-MISTER Oil Bath Water Pump: Oil Level- check and add as needed per PUMP ● SERVICE insert Oil Change- drain and refill CAUTION: Used oil must be disposed into an ● ● environmentally safe container and brought to an oil...
  • Page 7: Mantenimiento De Horarios

    BRAVE 800-350-8739 www.braveproducts.com Mantenimiento de horarios SANI-MISTER Bomba de agua de baño de aceite:: Nivel de aceite: verifique y agregue según sea ● necesario según el SERVICIO DE BOMBA Cambio de aceite: drenar y rellenar PRECAUCIÓN: El aceite usado debe desecharse ●...
  • Page 8: Operation - Safety

    BRAVE 800-350-8739 www.braveproducts.com Operation - Safety Machine Unpacking, General Safety Machine Unpacking All cleaners are carefully inspected and cartoned to protect against shipping damage. If there is damage or missing parts, the transportation company agent should make a notation to that effect on the bill.
  • Page 9 BRAVE 800-350-8739 www.braveproducts.com GENERAL SAFETY Before operating this machine, read and observe all safety, unpacking, and operating instructions. Failure to comply with these instructions could create a hazardous situation. The operator of this equipment should not operate this equipment when fatigued or under influence of alcohol or drugs.
  • Page 10 BRAVE 800-350-8739 www.braveproducts.com MECHANICAL SAFETY All guards, shields, and covers must be replaced after adjustments are made to prevent accidental contact with hazardous parts. Inspect machine for damaged or worn components and repair or replace to avoid potential hazards. Do not operate the machine if any mechanical failure is noted or suspected. Drive belts if so equipped must be inspected and tightened Always use spray tip or steam impact nozzle specified in the machine specifications.
  • Page 11 BRAVE 800-350-8739 www.braveproducts.com WARNING: Use of pressure washer can create puddles and slippery surfaces. ADVERTENCIA: El uso de la hidrolavadora puede crear charcos y superficies resbaladizas. AVERTISSEMENT: L’utilisation de nettoyeur sous pression peut créer les mares et les surfaces glissantes.
  • Page 12: Electric Driven Intallation

    BRAVE 800-350-8739 www.braveproducts.com Electric Driven Intallation INSTALLATION Location This machine should be installed by only qualified technicians. The machine should be set upon a level surface where it will not be affected by strong winds, rain, snow, extreme heat, and freezing temperatures.
  • Page 13 BRAVE 800-350-8739 www.braveproducts.com Machine Machine Copper Wire AMP Draw* AMP Draw* Size Minimum 3 Conductor 2 Conductor Wires Wires Based on Ambient Temperature of 86˚F (30˚C) Based on no more than 100 feet * Use AMP Draw indicated the same or higher than your machine output.
  • Page 14 BRAVE 800-350-8739 www.braveproducts.com Chemicals Mix chemicals per the chemical manufacturer’s printed directions. Follow all mixing, handling, application, and disposal instructions. Wear gloves, boots, goggles, and protective clothing appropriate for the chemical being used. WARNING: Chemical Burn Hazard. Chemicals could cause burns resulting in death or seri- ous injury, and/or property damage.
  • Page 15 BRAVE 800-350-8739 www.braveproducts.com ♦ CHEMICAL BALL VALVE: Check the position of the 3 way ball valve on the outlet of the tank. Turn 3 way valve handle to the “up chemical tank position “opening the chemical tank. ♦ CHEMICAL: Mix chemical solution per chemical manufacturer instructions. Mix chemicals per label instructions.
  • Page 16 BRAVE 800-350-8739 www.braveproducts.com Shut Down - machine need flushed after each Flip the toggle switch to the ‘off’ position. Remove the nozzle. Turn 3 way valve handle to the “down fresh water” position closing off the chemical tank. Attach a garden hose to the 3-way valve.
  • Page 17: Machine Troubleshooting

    BRAVE 800-350-8739 www.braveproducts.com Machine Troubleshooting Trouble Possible Cause Remedy Poor cleaning Hard water. Connect machine to water action softener. Low pressure. See “low operating pressure.” Little or no chemical being See “machine will not draw drawn. chemical.” Improper chemical. Obtain proper chemical.
  • Page 18 BRAVE 800-350-8739 www.braveproducts.com Machine Troubleshooting Continued Pump motor will Pump frozen. Machine must be thoroughly not start (motor warmed to above freezing. hums) Defective motor. Call service technician or take motor to Repair/Warranty station. Defective water pump. See PUMP SERVICE.
  • Page 19: Desembalar La Máquina, Seguridad General

    BRAVE 800-350-8739 www.braveproducts.com Desembalar la máquina, Seguridad General Desembalar la máquina Todas las lavadoras se revisan y embalan cuidadosamente en cajas de cartón para evitar que se produzcan daños durante el transporte. Si existen daños o faltan piezas, el representante de la empresa de transporte debe hacer una anotación al respecto en la nota de embarque.
  • Page 20: Seguridad General

    BRAVE 800-350-8739 www.braveproducts.com Seguridad general Seguridad general Antes de operar esta máquina, lea y siga todas las instrucciones de seguridad, desembalaje y funcionamiento. No cumplir estas instrucciones puede causar una situación peligrosa. El operador de este equipo no debe usarlo cuando se encuentre fatigado ni tampoco bajo la influencia del alcohol o las drogas.
  • Page 21 BRAVE 800-350-8739 www.braveproducts.com Seguridad mecánica Todas las guardas, tapas y cubiertas se deben volver a colocar después de realizar ajustes para evitar el contacto accidental con partes peligrosas. Revise la máquina para descartar que existan componentes dañados o desgastados y proceda a realizar las reparaciones o sustituciones necesarias para evitar peligros potenciales.
  • Page 22 BRAVE 800-350-8739 www.braveproducts.com WARNING: Risk of eye injury. Spray can splash back or propel objects. ADVERTENCIA: El agua rociada puede salpicar o propulsar objetos. AVERTISSEMENT: Risque de blessure d’oeil. Le spray peut faire des éclaboussures en ar- rière ou propulser des objets.
  • Page 23: Instalación De La Máquina Accionada Eléctricamente

    BRAVE 800-350-8739 www.braveproducts.com Instalación de la máquina accionada eléctricamente Instalacion Ubicación Esta máquina debe ser instalada solo por técnicos calificados. La máquina debe colocarse sobre una superficie nivelada donde no se vea afectada por fuertes vientos, lluvia, nieve, calor extremo y temperaturas de congelación.
  • Page 24 BRAVE 800-350-8739 www.braveproducts.com Tamaño del Máquina AMP Máquina AMP cable de cobre Draw * 3 cables Draw * 2 cables AWG mínimo conductores conductores Basado en la temperatura ambiente de 86˚F (30˚C) Basado en no más de 100 pies * Use AMP Draw indicado igual o superior a la salida de su máquina.
  • Page 25 BRAVE 800-350-8739 www.braveproducts.com Productos quimicos Mezcle productos químicos según las instrucciones impresas del fabricante de productos químicos. Siga todas las instrucciones de mezcla, manipulación, aplicación y eliminación. Use guantes, botas, gafas y ropa protectora adecuada para el producto químico que se utiliza.
  • Page 26 BRAVE 800-350-8739 www.braveproducts.com • MANTENIMIENTO Consulte el PROGRAMA DE MANTENIMIENTO DE LA MÁQUINA para cualquier mantenimiento que se realice antes de la operación de esta máquina. • SUMINISTRO DE AGUA: El suministro de agua debe ser de al menos 2 galones / 7.5 litros a 5 galones / 18.9 litros y una presión mínima de entrada de agua de 10 PSI / 0.68 BAR.
  • Page 27 BRAVE 800-350-8739 www.braveproducts.com • QUÍMICO: Mezcle la solución química según las instrucciones del fabricante del químico. Mezcle productos químicos según las instrucciones de la etiqueta. Use las precauciones de seguridad necesarias. • CONSEJO DE PULVERIZACIÓN: Use la boquilla suministrada para realizar...
  • Page 28 BRAVE 800-350-8739 www.braveproducts.com Apagado: la máquina necesita enjuagarse después de cada uso 1. Mueva el interruptor de palanca a la posición “apagado”. 2. Retire la boquilla. 3. Gire la manija de la válvula de 3 vías a la posición de “agua dulce hacia abajo”...
  • Page 29 BRAVE 800-350-8739 www.braveproducts.com Comprobación de las mangueras ADVERTENCIA: No use un dedo o piel para verificar si hay fugas. El escape de fluido bajo presión tiene suficiente fuerza para penetrar en la piel, causando lesiones graves. No opere la lavadora a presión si la manguera está rajada, desgastada o tiene fugas.
  • Page 30: Localización De Averías De La Máquina

    BRAVE 800-350-8739 www.braveproducts.com localización de averías de la máquina Trouble Possible Cause Remedy Poor cleaning Hard water. Connect machine to water action softener. Low pressure. See “low operating pressure.” Little or no chemical being See “machine will not draw drawn.
  • Page 31 BRAVE 800-350-8739 www.braveproducts.com máquina continua de solución de problemas Pump motor will Pump frozen. Machine must be thoroughly not start (motor warmed to above freezing. hums) Defective motor. Call service technician or take motor to Repair/Warranty station. Defective water pump.
  • Page 32: Assembly, Final

    BRAVE 800-350-8739 www.braveproducts.com Assembly, Final BRM500 BRM500-000000 05/2020 Final Assembly...
  • Page 33: Assembly, Gun

    BRAVE 800-350-8739 www.braveproducts.com Assembly, Gun BRM500 BRM500-000000 05/2020 Trigger Gun and Wand...
  • Page 34: Gun, Trigger

    BRAVE 800-350-8739 www.braveproducts.com Gun, Trigger SPECIFICATIONS Maximum Volume 10.0 gal/m / 37.9 L/m Maximum Pressure 5000 psi / 344.7 bar Temperature 320˚F / 150˚C Port Sizes Inlet 3/8” NPT Female Outlet 1/4” NPT Female Weight 1.6 lb. / 0.8 Kg...
  • Page 35: Assembly, Final

    BRAVE 800-350-8739 www.braveproducts.com Assembly, Final BRM500 BRM500-000000 04/28/2020 Trigger Gun and Wand...
  • Page 36: Assembly, Tank

    BRAVE 800-350-8739 www.braveproducts.com Assembly, Tank BRM500 BRM500-000000 05/2020 Trigger Gun and Wand...
  • Page 37: Filter, Water - C04-00186

    BRAVE 800-350-8739 www.braveproducts.com Filter, Water - C04-00186 SPECIFICATIONS Temperature 150˚F / 70˚C Port Sizes Inlet/Outlet 1/2 NPT Stainless Steel 304 SS 50 Mesh Screen Dimensions (A) 5.08” Dimensions (B) 3.60” Dimensions (C) 2.90” Weight 1.5 lb. Replacement Parts List ITEM...
  • Page 38: General Assembly

    BRAVE 800-350-8739 www.braveproducts.com General Assembly BRM500-000000 BRM500 05/2020 General Assembly...
  • Page 39: Electrical Schematic

    BRAVE 800-350-8739 www.braveproducts.com Electrical Schematic General Assembly...
  • Page 40: Assembly, Pump

    BRAVE 800-350-8739 www.braveproducts.com Assembly, Pump BRM500 BRM500-000000 05/2020 Pump Assembly...
  • Page 41: Water Pump

    BRAVE 800-350-8739 www.braveproducts.com Water Pump Specifications - N06-00201 PERFORMANCE Discharge Volume 2.0 GPM / 7.5 LPM Pump Head Pressure 2000 PSI / 138 BAR GENERAL Clockwise & Crankshaft Rotation Counterclockwise Maximum Pumped Fluid 140˚F / 60˚C Temp. -9 in HG@ 75˚F to 116 PSI Inlet Pressure -0.3 BAR @ 24˚...
  • Page 42: Freezing Conditions - Pump Oil Change

    BRAVE 800-350-8739 www.braveproducts.com Freezing conditions - Pump Oil Change Oil Change We recommend the first oil change after the first 50 hours, with the pump stopped and the oil still warm. This change is not recommended because the oil has lost its properties, but rather to eliminate the impurities that have gotten into the oil during the running-in phase.
  • Page 43: Pump Maintenance Record

    BRAVE 800-350-8739 www.braveproducts.com Pump Maintenance Record Oil Change Month/Day/Year Operating Hours Oil Brand & Type Pump Service Month/Day/Year Operating Hours Type of Service Pump Maintenance Records...
  • Page 44: Warranty - Póliza De Garantía

    BRAVE 800-350-8739 www.braveproducts.com Warranty - PÓLIZA DE GARANTÍA Pump Maintenance Records...
  • Page 45 BRAVE 800-350-8739 www.braveproducts.com Pump Maintenance Records...
  • Page 46 BRAVE 800-350-8739 www.braveproducts.com Pump Maintenance Records...
  • Page 47 BRAVE 800-350-8739 www.braveproducts.com Pump Maintenance Records...
  • Page 48 BRAVE 800-350-8739 www.braveproducts.com BRAVE A Brand of: Great Northern Equipment Distributing, Inc. 20195 S. Diamond Lake Road, STE 100 Rogers, MN 55374 800-350-8739 Pump Maintenance Records...

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