Fronius MagicCleaner Stand Alone Operating Instructions Manual
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- Operating instructions/spare parts list (35 pages)
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Summary of Contents for Fronius MagicCleaner Stand Alone
- Page 1 Perfect Welding / Perfect Charging / / Solar Energy Operating Instructions MagicCleaner "Stand Alone" MagicCleaner "Stand Alone" 110V 42,0426,0024,EN 001-16072020 Fronius prints on elemental chlorine free paper (ECF) sourced from certified sustainable forests (FSC).
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Page 3: Table Of Contents
Contents Safety rules ..............................Explanation of safety notices ........................ General ..............................Utilisation for intended purpose only..................... Environmental conditions........................Obligations of the operating company ....................Obligations of personnel ........................Protection for yourself and other persons ..................... Instructions for the correct handling of cleaning agents................ Hazards from mains and cleaning current .................... - Page 4 Start-up ..............................Printing procedure..........................Care, maintenance and disposal ....................... General remarks ........................... Every start-up............................Weekly ..............................Every 6 months ............................. Disposal ..............................Replacing the cleaning electrode....................... Safety..............................Preparations ............................Removing the cleaning electrode......................Fitting the cleaning electrode ........................
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Page 5: Safety Rules
Safety rules Explanation of DANGER! safety notices Indicates immediate danger. ► If not avoided, death or serious injury will result. WARNING! Indicates a potentially hazardous situation. ► If not avoided, death or serious injury may result. CAUTION! Indicates a situation where damage or injury could occur. ►... -
Page 6: General
The manufacturer shall not be liable for any damage resulting from use of the machine in residential premises. Likewise Fronius will accept no liability for defective or faulty work results. Environmental Operation or storage of the device outside the stipulated area will be deemed conditions as not in accordance with the intended purpose. -
Page 7: Obligations Of The Operating Company
Relative humidity: up to 50% at 40 °C (104 °F) up to 90% at 20 °C (68 °F) The surrounding air must be free from dust, acids, corrosive gases or sub- stances, etc. Can be used at altitudes of up to 2000 m (6561 ft. 8.16 in.) Obligations of the The operating company undertakes to allow only such people to work with operating compa-... -
Page 8: Instructions For The Correct Handling Of Cleaning Agents
For more detailed data please refer to the relevant safety data agents sheets. You will find the current safety data sheets on the Fronius-Home- page under http://www.fronius.com. First-aid measures After inhaling of vapours provide for supply of fresh air. In case of com- plaint see a doctor. -
Page 9: Hazards From Mains And Cleaning Current
Keep under lock and key and without the reach of children Other instructions Don’t heat to avoid thermal decomposition (development of toxic gases) Provide for emergency cooling in case of fire close by Avoid contact with eyes, skin and mucous membranes Use only in well ventilated areas. -
Page 10: Emc Precautions
EMC precautions It is the responsibility of the owner/operator to ensure that no electromagnet- ic interference is caused to electrical and electronic equipment. If electromagnetic interference is found to be occurring, the owner/operator is obliged to take all necessary measures to prevent this interference. Examine and evaluate any possible electromagnetic problems that may oc- cur on equipment in the vicinity, and the degree of immunity of this equip- ment, in accordance with national and international regulations:... -
Page 11: Safety Precautions At The Installation Site And When Being Transported
Before transportation, completely drain any cleaning agent. Before commissioning and after transportation, a visual check for damage must be carried out. Any damage must be repaired by Fronius-trained ser- vice personnel before commissioning. Safety precau- Only operate the machine if all of its protective features are fully functional. -
Page 12: Commissioning, Maintenance And Repair
If any damage occurs in cases where other cleaning agents have been used, the manufacturer shall not be liable for any such damage, and all warranty claims shall be null and void. Only transport the cleaning agent in closed original containers. Commissioning, It is impossible to guarantee that bought-in parts are designed and manufac- maintenance and... -
Page 13: Copyright
Copyright Copyright of these operating instructions remains with the manufacturer. The text and illustrations are all technically correct at the time of printing. We reserve the right to make changes. The contents of the operating instructions shall not provide the basis for any claims whatsoever on the part of the pur- chaser. -
Page 14: General Information
General information General Remarks The MagicCleaner CrNi cleaning unit opens up brand-new dimensions in weld finishing. With the aid of processorcontrolled current curves and a specially formulated electroly- te, the unit achieves cleaning results of un- paralleled quality. The unit’s automatic, exactly controllable electrolyte-dispensing system guarantees a high level of safety and ease of handling. -
Page 15: Utilization For Intended Purpose Only
Utilization for in- The MagicCleaner is exclusively designed for the electro-chemical cleaning of highalloy tended purpose steels. Utilisation for any other purpose, or in any other manner, shall be deemed to be "not only in accordance with the intended purpose". The manufacturer shall not be liable for any damage resulting from such improper use. -
Page 16: Mains Connection
Mains connection MagicCleaner The “Stand alone” MagicCleaner may be operated as standard on a mains voltage of 230V. Yellow-green lead = protective earth conductor (PE). The other conductors L1 and N are connected to the phase and neutral conductors of the mains plug. IMPORTANT! Electrical work, fitting or changing the power plug, may only be carried out by a qualified electrician! MagicCleaner... -
Page 17: Technical Data
Technical data MagicCleaner Unit suitable for use in confined spaces Mains voltage -15%/+10% ~230 V / 50-60 Hz Mains fuse 10 A slow Apparent power 490 VA Output current 5 - 20 A Output voltage 2 - 12 V Output power 200 W Open-circuit voltage 17 V... -
Page 18: Controls, Connections And Mechanical Components
Controls, connections and mechanical components Safety WARNING! Danger from incorrect operation. Possible serious injury and damage to property. ► Do not use the functions described here until you have read and completely under- stood these Operating Instructions. ► Do not use the functions described here until you have fully read and understood all of the Operating Instructions for the system components, in particular the safety rules! Controls Controls... -
Page 19: Connections And Mechanical Components
These include: - 1 pc. safety goggles - 1 pair of protection gloves - 10 pcs. spare cleaning cloths - 1 case of Fronius electrolyte pow- - 1 pc. mixing container 1 l Rear view, showing accessories CAUTION! Danger of injury because of acid and/or acid residues. -
Page 20: Operating Modes
Operating modes Manual cleaning “Manual Cleaning” mode serves for removing tarnish discoloration. The Electrolyte is dis- pensed when the button is pushed on the cleaning handle (polishing not possible) Current curve: AC Auto cleaning “Auto-Cleaning” mode serves for removing tarnish discoloration. The electrolyte is auto- matically dispensed during cleaning. -
Page 21: Cleaning , Polishing / Burnishing
► these Operating Instructions ► all “Operating Instructions” for the system components, especially the “Safety rules” ► the safey data sheet for the cleaning and brightening electrolyte as well as for Fronius electrolyte powder Preparation... -
Page 22: Cleaning Procedure
Connect up the MagicCleaner to the mains Select the desired operating mode with the program switch (2) Select the cleaning current on dial (1) and the electrolyte dispensing rate on dial (5). Cleaning proce- Push the button on the handle to wet dure sufficiently the stretched cleaning cloth with electrolyte... -
Page 23: Printing, If Magiccleaner Is Exclusively Used For Printing
Printing, if MagicCleaner is exclusively used for printing General remarks WARNING! Danger from incorrect operation. Operating the equipment incorrectly can cause serious injury and damage. ► Do not use the functions described here until you have read and completely under- stood all of the following documents: ►... -
Page 24: Start-Up
Start-up CAUTION! Danger from current flow. Danger of damage to workpiece and cleaning electrode because of current flow. ► As soon as the mains cable of the MagicCleaner is connected to the mains, cleaning current may be flowing, if the program switch is positioned accordingly. ►... -
Page 25: Printing, If Magiccleaner Is Used For Cleaning, Polishing/Burnishing And For Printing
► these Operating Instructions ► all “Operating Instructions” for the system components, especially the “Safety rules” ► the safety data sheet for the cleaning and brightening electrolyte, Fronius electrolyte powder and the printing electrolyte For this application, we recommend using the “Printing set (4,100,212 - not included in MagicCleaner scope of supply). -
Page 26: Printing Procedure
Start-up CAUTION! Danger from current flow. Danger of damage to workpiece and cleaning electrode because of current flow. ► As soon as the mains cable of the MagicCleaner is connected to the mains, cleaning current may be flowing, if the program switch is positioned accordingly. ►... -
Page 27: Care, Maintenance And Disposal
Care, maintenance and disposal General remarks Under normal operating conditions the MagicCleaner requires only a minimum of care and maintenance. However, it is indispensable to follow some important points to ensure the operationality of the machine for many years. WARNING! Danger from electric current. -
Page 28: Replacing The Cleaning Electrode
Replacing the cleaning electrode Safety CAUTION! Danger due to work that has been carried out improperly. Risk of damage to the handle and cleaning electrode due to improper replacement of the cleaning electrode. ► No tools are required when replacing the cleaning electrode. ►... -
Page 29: Fitting The Cleaning Electrode
Fitting the clean- Screw the new cleaning electrode (1) ing electrode as far as it will go into the fixing nut (2) Now unscrew the cleaning electrode (1) by about 1 turn Screwing the cleaning electrode into the fixing nut IMPORTANT! Do not tighten the fixing nut yet when screwing it onto the handle, as the cleaning electrode still needs to be adjus-... - Page 32 FRONIUS INTERNATIONAL GMBH Froniusstraße 1 A-4643 Pettenbach AUSTRIA contact@fronius.com www.fronius.com Under www.fronius.com/contact you will find the addresses of all Fronius Sales & Service Partners and locations.