ITW Orbitalum ORBIMAT 165 CA Operating Instructions Manual
  1. Manuals
  2. Brands
  3. ITW Manuals
  4. Power Supply
  5. Orbitalum ORBIMAT 165 CA
  6. Operating instructions manual

ITW Orbitalum ORBIMAT 165 CA Operating Instructions Manual

Orbital welding power supplies
Hide thumbs
Table of Contents

Advertisement

Quick Links

Operating instructions
For responsible bodies and persons using the machine
Orbital Welding Power Supplies
ORBIMAT 165 CA
ORBIMAT 300 CA
To work safely with this machine, please
read through the operating instructions in
full before initial operation.
Retain the operating instructions for future
reference.
Machine no.:

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the Orbitalum ORBIMAT 165 CA and is the answer not in the manual?

Questions and answers

Subscribe to Our Youtube Channel

Related Manuals for ITW Orbitalum ORBIMAT 165 CA

Summary of Contents for ITW Orbitalum ORBIMAT 165 CA

  • Page 1 Operating instructions For responsible bodies and persons using the machine Orbital Welding Power Supplies ORBIMAT 165 CA ORBIMAT 300 CA To work safely with this machine, please read through the operating instructions in full before initial operation. Retain the operating instructions for future reference.
  • Page 2 All rights reserved, in particular the rights of duplication and distribution as well as translation. Duplication and reproduction in any form (print, photo- copy, microfilm or electronic) require the written permission of Orbitalum Tools GmbH.

  • Page 3: Table Of Contents

    ORBIMAT CA | Operating instructions TABLE OF CONTENTS About these instructions ........5 Initial operation ........25 Warning messages ........5 7.4.1 Adding coolant .......25 Further symbols and displays .....5 7.4.2 Commissioning the power source ...26 Abbreviations ..........6 Operation ............29 Warning symbols ........6 Auto programming ........29 Information and safety instructions for the 8.1.1 Setting parameters ......29...
  • Page 4 ORBIMAT CA | Operating instructions 8.10 Data documentation and data Servicing, maintenance, troubleshooting ....78 management ..........54 10.1 Maintenance ..........78 8.10.1 Managing data .......54 10.1.1 Maintenance intervals ....78 8.10.2 Entering comments and application 10.1.2 Storage..........79 data ("Process details") ....55 10.2 Servicing/customer service ......79 8.10.3 Working with external memory Overview wiring diagram ........

  • Page 5: About These Instructions

    ORBIMAT CA | Operating instructions About these instructions ABOUT THESE INSTRUCTIONS To allow quick understanding of these instructions and safe handling of the machine, all the warning messages, notes and symbols used in these instructions are presented here along with their meaning. Warning messages In these instructions, warning messages are used to warn you against the dangers of injury or material damage.

  • Page 6: Abbreviations

    About these instructions ORBIMAT CA | Operating instructions Abbreviations Abbr. Meaning OM, CA ORBIMAT, CAdvanced Warning symbols Observe all of the warnings and safety instructions affixed to the machines. The following labels also appear on the machine: Image Machine model Position on machine Meaning Code...

  • Page 7: Information And Safety Instructions For The Responsible Body

    ORBIMAT CA | Operating instructions Information and safet y instructions for the responsible body INFORMATION AND SAFETY INSTRUCTIONS FOR THE RESPONSIBLE BODY Requirements for the responsible body Workshop/outdoor/field application: The responsible body is responsible for safety in the danger zone around the machine, and should allow only qualified personnel to enter the zone or operate the machine in the danger zone.

  • Page 8: Environmental Protection/Disposal

    Information and safet y instructions for the responsible body ORBIMAT CA | Operating instructions • Climate conditions: Temperature range for machine operation: –10 °C to 40 °C (< 70% rel. humidity). Temperature range for machine storage: –20 °C to 40 °C, (< 70% rel. humidity) •...
  • Page 9 ORBIMAT CA | Operating instructions Information and safet y instructions for the responsible body • During operation, keep hands away from the tools. • Check that the tube is correctly clamped. • Switch on the machine only when the tube has been clamped. •...
  • Page 10 Information and safet y instructions for the responsible body ORBIMAT CA | Operating instructions Improper access to and opening of the machine! Electric shock. DANGER X Disconnect system from mains. X Disconnect all external devices connected to the machine (weld heads etc.). X Allow machine to cool down sufficiently before opening.
  • Page 11 ORBIMAT CA | Operating instructions Information and safet y instructions for the responsible body Poisonous vapors and substances during the welding process and handling of the electrodes! Health problems, including cancer. WARNING X Use extraction devices as per the professional association regulations (e.g. BGI: 7006-1). X Extra caution is required with chrome, nickel and manganese.

  • Page 12: Product Design

    Product design ORBIMAT CA | Operating instructions PRODUCT DESIGN ORBIMAT 165 CA 1. Display housing 2. Printer cover 3. Intregrated printer 4. Rotary knob 5. Multicard reader 6. Flowmeter Front panel 8. Main switch 9. Hood 10. Softkeys 11. Display 10.5" For a detailed description of the different operating elements (buttons, switches...

  • Page 13: Accessories

    ORBIMAT CA | Operating instructions Product design Accessories Not included as standard. Danger presented by using poor-quality accessories and tools not approved by Orbitalum Tools! Various injuries and damage to property. WARNING X Use only original tools, spare parts, materials, and accessories from Orbitalum Tools. Article Description Version...
  • Page 14 Product design ORBIMAT CA | Operating instructions Article Description Version Code Figure Oxygen Meter • To determine the residual oxygen in the 230/115 V, 50/60 Hz, 882 000 001 ORB 1001 forming gases. 1-phasig • Maintenance-free. • Complete in a dust-and water-proof trans- port container.
  • Page 15 ORBIMAT CA | Operating instructions Product design Article Description Version Code Figure Soft-/Hardware package Suitable for all ORBIMAT orbital welding 875 050 003 power supplies. For external programming and data documentation, consisting of: • 1 CompactFlash card 32 MB for transfer- ring data between the machine and PC.

  • Page 16: Features And Scope Of Application

    Features and scope of application ORBIMAT CA | Operating instructions FEATURES AND SCOPE OF APPLICATION Features The ORBIMAT CA-series is distinguished by the following characteristics: The ORBIMAT CA series of orbital welding power supplies are equipped with an unique operating concept. In addition to the reliable automatic programming which generates welding parameters by entering the tube diameter, wall thickness, material, and welding gas all ORBIMAT CA models also have the"FLOW FORCE"...

  • Page 17: Orbimat 300 Ca Avc/Osc

    ORBIMAT CA | Operating instructions Features and scope of application 4.2.3 ORBIMAT 300 CA AVC/OSC • The new arc voltage control calculates and programs the length of the arc automatically in "mm" from the current voltage characteristics. This avoids the usual time spent calculating the necessary arc voltage each time the weld power changes to maintain the arc at a consistent length in the individual sectors.

  • Page 18: Technical Specifications

    Technical specifications ORBIMAT CA | Operating instructions TECHNICAL SPECIFICATIONS Parameter Unit OM 165 CA OM 300 CA Remarks Weld system type Welding rectifier (inverter) Input (mains) Mains system 1 phase + PE 3 phase + PE Mains input voltage [V (AV)] 90 - 260 Permissible voltage tolerance see mains input voltage...

  • Page 19: Initial Operation

    ORBIMAT CA | Operating instructions Initial operation INITIAL OPERATION Checking the parts of delivery X Check delivery for completeness and damage caused by transport. X Report any missing parts or damage caused by transport to your supplier immediately. Included with the machine Subject to modifications.

  • Page 20: Set-Up And Assembly

    Set-up and assembly ORBIMAT CA | Operating instructions SET-UP AND ASSEMBLY Control elements 7.1.1 Overview of the main control elements The main control elements are five push switches, so-called "softkeys" (Items 1–5) with variable functions located on the top of the machine. The current function of these softkeys depends on the respective operating status of the system and is indicated by the display on the bottom line.
  • Page 21 ORBIMAT CA | Operating instructions Set-up and assembly 1. Gas quantity setting 2. Connection of BUP Control Box 3. Connection oxygen meter ORB 4. Key switch 5. Connection Remote control/dummy plug 6. STOP indicator (with EMERGENCY STOP active) Multicard reader Fig.

  • Page 22: Operating Concept

    Set-up and assembly ORBIMAT CA | Operating instructions Operating concept The main control elements are the rotary knob and five push switches. The current function assignment of these switches is displayed in the fields at the bottom edge of the display. Direct access to standard functions (e.g. "start" and "stop") is possible at all times.

  • Page 23: Connection Of The Power Source

    ORBIMAT CA | Operating instructions Set-up and assembly Using push switches (softkeys) on the keyboard: Function keys F1 through F5 on the external keyboard correspond to push switches 1 through 5. Connection of the power source Electrical hazards through touching and incorrect or damp safety equipment! Electric shock.

  • Page 24: Detaching Water Hoses

    Set-up and assembly ORBIMAT CA | Operating instructions 1. Hook carabiner of the hose assembly for strain relief into the strain relief eye (Fig. 3, Item 7). 2. Insert 24-pin control plug of the weld head into the control line (Fig. 3, Item 6). 3.

  • Page 25: Initial Operation

    ORBIMAT CA | Operating instructions Set-up and assembly Initial operation Faulty ignition in case of unmounted or incorrectly positioned weld head! Electric shock, bodily injury and damage to property at other devices as well. DANGER X If the weld head is not ready for operation, switch machine to the "Test" function. Improper access to and opening of the ORBIMAT system! Electric shock.

  • Page 26: Commissioning The Power Source

    Set-up and assembly ORBIMAT CA | Operating instructions The use of other cooling units (e.g. compressor cooling device, type ORBICOOL Active): 1. Fill with antifreeze and water according to the respective operating instructions of the device. 2. Connect the water hoses at the front side connectors of the welding source to ensure the water flow and the tem- perature monitoring by the power source.
  • Page 27 ORBIMAT CA | Operating instructions Set-up and assembly 3. Navigate to the "Service" menu item. 4. Briefly press rotary knob. The desired selection appears. Fig. 6: Sub-menu - System Adjustments 5. Select the "Pump water out" menu item. 6. Briefly press rotary knob. The "Pumping water out"...
  • Page 28 Set-up and assembly ORBIMAT CA | Operating instructions If the coolant does not exit the hose within a maximum of 10 seconds: 1. Cancel drainage, as prolonged dry running can damage the pump. 2. Check coolant level. 3. Check whether the pump is running and if a pumping sound can be heard. Additional help, see chap.

  • Page 29: Operation

    ORBIMAT CA | Operating instructions Operation OPERATION Auto programming 8.1.1 Setting parameters 1. Connect weld head. 2. Switch on machine. The main menu appears in the display (see Fig. 5 "Long form"). 3. Switch over to the view of the long menu if necessary. 4.

  • Page 30: Configuring Material

    Operation ORBIMAT CA | Operating instructions 2. Select desired weld head by turning the rotary knob. – or – Select the weld head highlighted by the system. 3. Confirm by briefly pressing the rotary knob. 8.1.3 Configuring material X Select "Material" field and briefly press the rotary knob. The following display appears: Materials in the list: •...

  • Page 31: Configuring Pipe Diameter

    ORBIMAT CA | Operating instructions Operation 8.1.5 Configuring pipe diameter 1. Select "Diameter" field. The following display appears: 2. Select value by pressing the rotary knob. 3. Enter values via the external keyboard or the rotary knob. The value range is automatically limited to the possible diameter range of the connected or previously selected weld head here.

  • Page 32: Testing The Procedure

    Operation ORBIMAT CA | Operating instructions Testing the procedure 8.2.1 Preparing weld head These operating instructions can only provide basic information on the most commonly used weld heads (due to the variety of tools which can be connected). In the following, the important actions for so-called "open" weld tongs and cassette heads are listed. X Refer to detailed information on preparing the operating instructions of the weld head.

  • Page 33: Connecting Forming Gas

    ORBIMAT CA | Operating instructions Operation Fig. 13: Machine ready to start - Welding (left) Fig. 14: Machine ready to start - Test run (right) - Start With the remote control of the weld head: X Press grey "Motor" button until the desired position is reached. Only one rotation direction is possible here. With an additional remote control (optional, available as accessory): X Press "MOTOR+"...

  • Page 34: Welding

    Operation ORBIMAT CA | Operating instructions X When using closed weld heads, ensure that the same gas type is used both outside and inside the pipe, i.e. the same gas both for the machine (weld head) and that which is fed into the pipe. Different gas types can lead to an undefined mixture of both gases in the welding pocket and thus to uneven weld penetration.
  • Page 35 ORBIMAT CA | Operating instructions Operation • Gas flow: The welding process is interrupted if 3 L/min is undershot. • The weld current, weld voltage and weld speed process parameters: Limit values specified in the program are taken into account. The following details appear in the display during the running welding process: Progress of process: Bar graph with specifications of pro- cess progress (in %) for the respective current sector.

  • Page 36: Interrupting The Welding Process

    Operation ORBIMAT CA | Operating instructions 8.2.6 Interrupting the welding process Switching off entire system X Switch off machine at the main switch. – or – X Press EMERGENCY-STOP button on connected remote control. The entire machine is disconnected from the mains network immediately and completely (both poles). No other functions are carried out here: The gas flow is interrupted immediately.

  • Page 37: Making Percental Changes

    ORBIMAT CA | Operating instructions Operation 8.3.2 Making percental changes Reason: Welding result even, but weld seam penetrated too lightly or too heavily. The percental change affects all levels (sectors) on high- and low-pulse current. After the test run, the "Correction factor" field is highlighted in the display. 1.

  • Page 38: Adjusting Ignition Current, End Current And Current Slope-Off

    Operation ORBIMAT CA | Operating instructions The space to be filled with gas also depends on the weld head size and pipe diameter. It may therefore be necessary to shorten the gas pre purge time for smaller weld heads. If the seam (with closed weld heads) is bare and nearly free of annealing colors right from the beginning, the gas pre purge time is correct.

  • Page 39: Adjusting The Pool Formation Time

    ORBIMAT CA | Operating instructions Operation 1. Ignition current: Using the "go further to gas pre purge time" > "go further to start delay time" buttons, select, adjust and save parameters. 2. Final current and current slope-off: Using the "go fur- ther to gas post purge time"...
  • Page 40 Operation ORBIMAT CA | Operating instructions Auto programming uses these linear transitions. This reduces the number of sectors. The effects to be compensated for by a change in current (e.g. heating of the pipes during welding) do not have a sudden character and can be compen- sated for better using transitions.

  • Page 41: Adjusting Pulse Times

    ORBIMAT CA | Operating instructions Operation 8.3.8 Adjusting pulse times Pulse times in most applications: 0.05 to 0.5 seconds. Auto programming calculates the pulse times from the wall thickness. Adjusting the pulse times affects the seam ap- pearance: A shorter pulse time yields a finer scale. 1.
  • Page 42 Operation ORBIMAT CA | Operating instructions Deactivating transition in the speed 1. In the main menu, select "System settings" > "Program settings". 2. Select the "No" option for "Speed without ramp". The slope is deactivated in the current procedure. 3. Press softkey 5 ("Menu"). The machine is ready to start.

  • Page 43: Changing The Sector

    ORBIMAT CA | Operating instructions Operation properly when the wire extends 2 - 3 mm (0.079" - 0.118") from the feed tube after retraction. If the time is too long, the wire is pulled in completely and the end (which is usually still a liquid ball) can adhere to the wire feed tube. Wire HP/LP Speed: The wire feed speeds of the filler wire (in mm/min) in the individual sectors.
  • Page 44 Operation ORBIMAT CA | Operating instructions 5. Move sector border to the desired position with the rotary knob. 6. Briefly press the rotary knob. The sector border is saved at the new position. The sector list is updated accordingly. Adjusting sector borders with the keyboard 1.

  • Page 45: Saving And Calling Up A Procedure

    ORBIMAT CA | Operating instructions Operation Saving and calling up a procedure 8.4.1 Saving a procedure Procedure status With an unsaved procedure, "[unsaved]" appears next to the name of the procedure in the "Procedure name" field in the display. The procedures are saved in folders. The folders can be created and named as desired. The "Default" folder is specified and cannot be deleted.

  • Page 46: Calling Up A Procedure

    Operation ORBIMAT CA | Operating instructions 8.4.2 Calling up a procedure X Recommendation: Save unsaved procedures if necessary before calling up a procedure. 1. Press the "Select procedure" button in the main menu. 2. Select folder. A list of procedures appears. Additional information on each procedure appears in the display. 3.

  • Page 47: Tacking Function

    ORBIMAT CA | Operating instructions Operation Limitation of the percental current change In the "disabled" position, the operator can not adjust or delete existing procedure sequences. If it is necessary, however, to make small adjustments for a welding task (e.g. due to batch-based fluctuations of the material composition or minor changes in the wall thickness), a percental limit can be set in the welding procedure.

  • Page 48: Using The Second Gas Pressure Level ("Flow Force")

    Operation ORBIMAT CA | Operating instructions Pilot current Current upon arriving at tack points. The pilot current should, on the one hand, be high enough so that the arc does not cut out, and on the other hand low enough so that a melt pool does not form on the pipe surface. [ Recommendation: Do not change pilot current.

  • Page 49: Connecting Supplementary Devic

    ORBIMAT CA | Operating instructions Operation Activating a gas pressure level 1. Switch to "Weld" mode with "go forward to gas pre purge time" to set the gas pre purge time. The following display appears: 2. Select the "Yes" option for "Flow Force". The "Flow Force time"...

  • Page 50: Tig Manual Welding Torch

    Operation ORBIMAT CA | Operating instructions To save the activation of the external input in a procedure: X Save procedure after activation. Activating the unit 1. In the main menu, select "Manual/Adjust programming" > "Adjust parameters" > "Gas settings". 2. Select the "Yes" option for "Backup gas control". The parameters required for programming the BUP unit are enabled.

  • Page 51: External Remote Control

    ORBIMAT CA | Operating instructions Operation Selecting a TIG manual welding torch CAUTION: Programming via "Auto programming" not possible! 1. In the main menu, select "Manual/Adjust programming" > "Parameter adjustments" > "Basic adjustments". 2. Select and highlight the "Weld head model" field. The list of weld head models appears in the display: The connected manual torch is detected automatically.

  • Page 52: External Monitor/Lcd (Vga)

    Operation ORBIMAT CA | Operating instructions 8.8.6 External monitor/LCD (VGA) VGA port: On back of machine, labeled "Monitor". The machine display is not switched off when an additional monitor is connected. Monitoring functions 8.9.1 General information The machine monitors the following parameters: •...
  • Page 53 ORBIMAT CA | Operating instructions Operation Example: 60 A is programmed for the high-pulse current in a sector. During the process, a value of 55 A (–5 A) is mea- sured: A warning message appears ("High-pulse current too low"). The process continues running. The operator can carry out other measures (e.g.

  • Page 54: Data Documentation And Data 10. Servicing, Maintenance, Troubleshooting

    Operation ORBIMAT CA | Operating instructions 8.10 Data documentation and data management 8.10.1 Managing data Deleting data 1. Press the "Delete" button in the main menu. The following display appears: The diskette symbol may appear at the bottom right of the display.

  • Page 55: Data ("Process Details")

    ORBIMAT CA | Operating instructions Operation 2. Press button for desired copy direction. 3. Press button for data to be copied (e.g. "A procedure from a folder"). 4. Select and copy element (e.g. procedure). Fig. 29: Copy functions 8.10.2 Entering comments and application data ("Process details") Useful information on individual parameters (material, gas type, electrode etc.) and comments (e.g.

  • Page 56: Working With External Memory Cards

    Operation ORBIMAT CA | Operating instructions 8.10.3 Working with external memory cards Supported storage media: • CF cards • SD cards • MMC cards • Smart Media cards • Sony Memory Sticks X Ensure that the memory card has "FAT formatting". Available functions: •...

  • Page 57: Viewing And Printing Data

    ORBIMAT CA | Operating instructions Operation Activating log for a weld process D External memory card inserted. 1. In the main menu, press softkey 1 "Weld" or softkey 2 "Test". 2. Select the "Yes" option in the "Save log files" field. During the welding process, the logs are saved on the external memory card.
  • Page 58 Operation ORBIMAT CA | Operating instructions Folder tree: This function prints the available structure of the folders created in the system just like on a PC. Procedure overview: Here, you are provided with a tabular overview of all procedures available on the machine, but without the procedure parameters.

  • Page 59: Software

    ORBIMAT CA | Operating instructions Operation 8.10.5 Editing data on a PC with the "OrbiProgCA" supplemental software Using the external software, the procedure and log files generated by Orbitalum welding units of the entire C series (OM160/250C, OM165/300CB, OM165/300CA) can be saved and printed on an external PC. For data from the CA units, procedures can also be edited and the adjusted procedures transferred back to the machine.

  • Page 60: Saving Software Components

    Operation ORBIMAT CA | Operating instructions 8.13 Saving software components Save existing version on a memory card. After backing up, the card can be read using the "Update" function if necessary. Recommendation: X Save all software components (system, auto programming, header list and language files). 1.

  • Page 61: Printing Data In Another Language

    ORBIMAT CA | Operating instructions Operation 8.15.2 Printing data in another language When the language is changed, all output messages, parameter names etc. are translated to the se- lected language. Comments on the procedures or logs which were entered by the operator are not translated. The procedures and logs are printed in the respective selected language of the operating software.

  • Page 62: Special Keyboard Commands

    Operation ORBIMAT CA | Operating instructions Z Copy folder to the top level of the memory card. 3. Push memory card into the card reader of the machine. The diskette symbol appears in the display. 4. In the main menu, select "System settings" > "Service" > "Import procedures". The folder structure of the machine appears in the display.

  • Page 63: Service And Troubleshooting

    ORBIMAT CA | Operating instructions Ser vice and troubleshooting SERVICE AND TROUBLESHOOTING Performing service work X In the main menu, select "System settings" > "Service". The following display appears: Fig. 33: Service menu 9.1.1 Pumping out coolant Use when changing the coolant and emptying the tank in case of longer machine standstill. 1.

  • Page 64: Adjusting An External Printer

    Ser vice and troubleshooting ORBIMAT CA | Operating instructions 1. Press "Calibrate motor" button. The rotor moves to the home position and then carries out one complete revolution at a speed which is realistic for the welding process. The time is measured during the revolution. The (actual) speed which can be calculated is compared to the default value.

  • Page 65: Switching On An Internal Printer

    ORBIMAT CA | Operating instructions Ser vice and troubleshooting 2. Select and highlight fields and enter desired values. Fig. 35: Printer - Settings (external) 9.1.4 Switching on an internal printer Inserting a new paper roll This function is used exclusively for insertion of a new paper roll into the internal printer. 1.

  • Page 66: Printing A Test Page

    Ser vice and troubleshooting ORBIMAT CA | Operating instructions 9.1.5 Printing a test page X Press "Print test page" button. A test page with a mixed character set is output on the printer which has been activated (internal or external). 9.1.6 Service Screen View current status of all digital or analog input and output signals of the control computer.

  • Page 67: Possible Application/Operating Errors

    ORBIMAT CA | Operating instructions Ser vice and troubleshooting Possible application/operating errors 9.2.1 Uneven weld seam ("current fluctuations") Observation Is the weld seam uneven? Possible causes • Are current fluctuations the cause? The OM 165 CA unit, for example, compensates possible current fluctuations in the mains in the range from 85 - 260 V. If you do not receive an error message from the system during welding, the weld current is, with 99% certainty, within the limit values set for the respective procedure.

  • Page 68: Uneven Seam/Hole Formation At The End Of Welding

    Ser vice and troubleshooting ORBIMAT CA | Operating instructions If the sulfur content is reduced further (approx. 0.005% or lower), the so-called "convection streams" in the melt pool (in simplified terms) tend to flow more horizontally and on the surface. This leads to widening of the seam without penetration.

  • Page 69: Machine Does Not Start

    ORBIMAT CA | Operating instructions Ser vice and troubleshooting • Worn weld current plug, poor contact. • Rusty or soiled pipe surface. • No gas, wrong gas (never use carbon dioxide, even if it is mixed with argon!) or excessively short gas pre purge time. •...
  • Page 70 Ser vice and troubleshooting ORBIMAT CA | Operating instructions Current fault Used in connection with a deviation of the weld current. Example: "Warning: Low current fault", see message 01. Current abort The weld current has overshot or undershot the limits defined for aborting in the moni- toring limits and the process was interrupted.
  • Page 71 ORBIMAT CA | Operating instructions Ser vice and troubleshooting Short-circuit The electrode has contacted the workpiece during the process. (current flowing, but This leads to a reduction of the arc voltage below the "standard" value (from approx. no voltage) 10 V); the system detects a short-circuit regardless of the settings in the monitoring limits.
  • Page 72 Ser vice and troubleshooting ORBIMAT CA | Operating instructions An error entry was created in the error log. The new error entry appears in the display in English. The error log can be read out for service purposes. View error log: X Enter the letter sequence ERR on the external keyboard.

  • Page 73: Status Led Indicators

    ORBIMAT CA | Operating instructions Ser vice and troubleshooting Incorrect weld head The currently connected weld head is not the same as the weld head in the started connected! procedure. X Select connected weld head in the procedure. – or – X Connect the weld head selected in the procedure to the machine.

  • Page 74: Meaning Of The Leds

    Ser vice and troubleshooting ORBIMAT CA | Operating instructions 9.4.1 Meaning of the LEDs: Row A (red) These indicators are normally off. LED lit up red: Control fuse defective. The six control fuses are located on the interface PCB in the machine and are accessible after flipping open the cover. They are arranged in a row and have the same enumeration as the LEDs.
  • Page 75 ORBIMAT CA | Operating instructions Ser vice and troubleshooting deactivated again the next time the entire system is restarted. • C4C6: Water pump power supply unit. Two 12 V power supplies (60 W each) are operated in series for the power required by the water pump (80 W at 24 V DC).

  • Page 76: Temporarily Deactivating Sensors And Monitoring Functions

    Ser vice and troubleshooting ORBIMAT CA | Operating instructions Temporarily deactivating sensors and monitoring functions 9.5.1 Sensors Certain sensors can be deactivated temporarily. This can make sense, for example, when a defective gas sensor is present and work is to continue. Greater attention is required when working with the machine. The sensors cannot be deactivated permanently: Deactivation of the sensors for gas and water monitoring is reset each time the machine is switched off.

  • Page 77: Setting Date And Time

    ORBIMAT CA | Operating instructions Ser vice and troubleshooting Setting date and time 1. In the main menu, select "System settings" > "System adjustments". The following display appears: 2. Highlight, activate and enter values for the "Year", "Month", "Day", "Hour", "Minute" and "Second" fields one after another.

  • Page 78: Maintenance

    Ser vicing, maintenance, troubleshooting ORBIMAT CA | Operating instructions 10. SERVICING, MAINTENANCE, TROUBLESHOOTING 10.1 Maintenance Dangers of improper maintenance of the system! Various injuries and damage to property. DANGER X Carry out maintenance as described in the "Maintenance" chapter. Improper access to and opening of the ORBIMAT machine! Electric shock.

  • Page 79: Entering Comments And Application 10.1.2 Storage

    ORBIMAT CA | Operating instructions Ser vicing, maintenance, troubleshooting EG-KONFORMITÄTSERKLÄRUNG Regularly/ Perform printer maintenance As needed X Change paper and printer ink ribbon. Blow out machine In an extremely dusty environment, it may be necessary to blow out at shorter intervals. 1.

  • Page 80: 11. Overview Wiring Diagram

    Over view wiring diagram ORBIMAT CA | Operating instructions 11. OVERVIEW WIRING DIAGRAM Fig. 39: Overview wiring diagram orbitalum tools GmbH, D-78224 Singen, www.orbitalum.com, Tel. +49 (0) 77 31 792-0 (09.03.15) OW_ORBIMAT_CA_BA_871060202_04_EN...

  • Page 81: 12. Ec Declaration Of Conformity

    ORBIMAT CA | Operating instructions EC Declaration of conformit y 12. EC DECLARATION OF CONFORMITY 12.1 ORBIMAT 165 CA, ORBIMAT 300 CA EG-Konformitätserklärung Orbitalum Tools GmbH Declaration of conformity Josef-Schüttler-Straße 17 Dichiarazione di conformità 78224 Singen, Deutschland Déclaration de conformité Tel.: +49 (0) 77 31 792-0 Declaración de conformidad Fax: +49 (0) 77 31 792-524...
  • Page 82 ORBIMAT CA | Operating instructions orbitalum tools GmbH, D-78224 Singen, www.orbitalum.com, Tel. +49 (0) 77 31 792-0 (09.03.15) OW_ORBIMAT_CA_BA_871060202_04_EN...
  • Page 83 ORBIMAT CA | Operating instructions (09.03.15) OW_ORBIMAT_CA _BA _871060202_04_EN orbitalum tools GmbH, D-78224 Singen, www.orbitalum.com, Tel. +49 (0) 77 31 792-0...
  • Page 84 The ITW ORBITAL CUTTING & WELDING group provides global Orbital cutting, beveling Portable weld prep customers one source for the finest in pipe & tube cutting, beveling and welding machines for machine tools for and orbital welding products. high-purity process piping.

This manual is also suitable for:

Orbitalum orbimat 300 ca

Table of Contents

Save PDF