Related Manuals for ITW Simco-ion IQ Power MPS
Summary of Contents for ITW Simco-ion IQ Power MPS
- Page 1 IQ Power Static Neutralizing System MPS Power Supply INSTALLATION AND OPERATING INSTRUCTIONS IQ P OWER MPS PO WER SU P PL Y 5 2 0 1 2 7 9 R e v A...
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Page 2: Table Of Contents
TABLE OF CONTENTS 1. SAFETY WARNINGS ................1 2. DESCRIPTION .................. 2 Features ..........................3 3. SPECIFICATIONS ................4 4. INSTALLATION .................. 5 Initial Considerations ......................11 Mounting the Static Neutralizing Bar ................12 Mounting the Power Supply ....................13 Electrical Connections .......................13 Power Supply Number (Address / Device Number) ............16 Set Up (with IQ Power Control Station) ................16 5. -
Page 3: Safety Warnings
1. SAFETY WARNINGS PLEASE READ INSTRUCTIONS COMPLETELY BEFORE STARTING INSTALLATION. ALL INSTALLATION AND TROUBLESHOOTING OPERATIONS MUST BE PERFORMED BY QUALIFIED TECHNICAL PERSONEL. This instruction manual uses symbols to identify dangerous situations as follows: NOTE – Statements identified with a NOTE indicate precautions necessary to avoid potential equipment failure. -
Page 4: Description
2. DESCRIPTION Simco-Ion’s IQ Power MPS Static Neutralizing System consists of a high voltage power supply, static neutralizing bar, and the following optional devices: control station, and static sensing bar. The MPS is typically used in conjunction with the LP bar. The IQ Power LP static bar features a low profile and plug-in style high voltage connector that is compatible with other power supplies in the IQ Power line. -
Page 5: Features
Features • The IQ Power LP static neutralizing bar features a low profile. • Static bar disconnect plug pre-installed on static bar cable for quick and easy installation. • Ionization emitter points current limited to enhance operator safety. • Ionization emitter points of tungsten to extend operating life of emitter points. -
Page 6: Specifications
3. SPECIFICATIONS MPS Miniature Power Supply Input Power 24 VDC, 1A (max) , negative ground, from AC adapter or Control Station Output Voltage +/-7.5 kV Dimensions 6.59”L x 3.09”W x 1.50”H [167.4L x 78.4 W x 38.1H mm] (not including mounting ears) Weight 14 oz [390 g]... -
Page 7: Installation
4. INSTALLATION Figure 1. IQ Power LP Static Bar Installation Figure 2. IQ Power LP Static Bar Bracket IQ P OWER MPS PO WER SU P PL Y 5 2 0 1 2 7 9 R e v A... - Page 8 Figure 3. IQ Power LP High Voltage Connector Figure 4. IQ Power MPS Dimensions IQ P OWER MPS PO WER SU P PL Y 5 2 0 1 2 7 9 R e v A...
- Page 9 Figure 5. IQ Power MPS Connections (Bar and Power Supply) IQ P OWER MPS PO WER SU P PL Y 5 2 0 1 2 7 9 R e v A...
- Page 10 Figure 6. Typical IQ Power MPS to Control Station Cables IQ P OWER MPS PO WER SU P PL Y 5 2 0 1 2 7 9 R e v A...
- Page 11 Figure 7. IQ Power MPS Connections (Control Station to Power Supply) IQ P OWER MPS PO WER SU P PL Y 5 2 0 1 2 7 9 R e v A...
- Page 12 Figure 8. IQ Power MPS Connections (Control Station to Power Supply and Sensor Bar) IQ P OWER MPS PO WER SU P PL Y 5 2 0 1 2 7 9 R e v A...
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Page 13: Initial Considerations
Position Description MPS Power Connection, +24 VDC MPS Power Connection, 0 VDC (ground). This position must be grounded. Also serves Standby function. MPS Output, negative connection, opto-isolated transistor * MPS Output, positive connection, opto-isolated transistor * MPS Standby, input connection, works in conjunction with position 2 (ground). * Vceo (collector to emitter voltage) 40V max, Veco (emitter to collector voltage) 6V max, Ic (collector current) 100 mA max. -
Page 14: Mounting The Static Neutralizing Bar
Mounting the Static Neutralizing Bar WARNING – Fire Hazard Do not install or operate static neutralizing bar in close proximity to any flammable liquids or solvents. A. Determine location for mounting the static bar. The static bar will typically be located just ahead of where problems due to static are occurring. -
Page 15: Mounting The Power Supply
Mounting the Power Supply A. Locate power supply at a convenient place within reach of the static bar high voltage cable (standard length 3m [10 ft]) and visible to the machine operator. Power for the AC adapter (if used) must be available. B. - Page 16 If multiple IQ Power / IQ Easy static neutralizer devices are connected to the Control Station, each device must have a unique Power Supply Number (address / device number). This is necessary to enable reliable digital communication. The Control Station can be used to automatically address the power supplies. The default Power Supply Number for a new unit is “1”.
- Page 17 NOTE – Failure to fully seat the high voltage connectors into the power supply connectors may result in permanent damage to the bar, cable or power supply. Secure high voltage cable from the static bar. Route the cable clear of moving machine parts and other wiring.
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Page 18: Power Supply Number (Address / Device Number)
Power Supply Number (Address / Device Number) Each IQ Power MPS has an address (number) associated with it. These numbers serve to identify the power supply in digital communications with a Control Station. This address can be a number of 1 through 10 (the default is “1”). NOTE –... - Page 19 ion current to optimize static neutralization performance. In order to successfully invoke Auto-Tune, certain operating parameters must be defined: – Web Speed Mode will have to be set. – Web Speed will have to be entered by the user. – Mounting Distance will have to be entered by the user. It is the distance between the face of the static neutralizing bar and the web, or material to be neutralized.
- Page 20 Web/Bar Width - A user entered dimension, the width of the web that the static bar is being used with. This value is used in charge estimation. Web Speed Mode - Displayed with the source on control station. A user entered value, “Device”...
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Page 21: Operation
5. OPERATION NOTE – Before switching on power supply; ensure units are properly grounded and static bar & sensor bar are properly installed. Power Supply Indicators Power: Lights (green) to indicate power is on and the IQ Power system is ready to operate. -
Page 22: Static Bar Operation
During calibration the target to be neutralized (web, film, etc.) may remain in place, but MUST NOT BE MOVING. If the web is moving past the static bar (e.g. the machine is in operation) the calibration may be faulty. The system should be “on”. Access the IQ MPS Calibrate parameter on the Control Station user interface device page. -
Page 23: Maintenance
6. MAINTENANCE NOTE – Only qualified service personnel are to perform maintenance tasks. CAUTION – Electrical Shock Hazard Turn off power supply before cleaning bar or performing any maintenance on the system. WARNING – Fire Hazard Do not turn on power supply with any trace of alcohol or mineral spirits on the equipment. - Page 24 WARNING – Fire Hazard Do not turn on power supply with any trace of alcohol or mineral spirits on the equipment. Allow all alcohol or mineral spirits to evaporate. IQ P OWER MPS PO WER SU P PL Y 5 2 0 1 2 7 9 R e v A...
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Page 25: Troubleshooting
7. TROUBLESHOOTING NOTE – Only qualified service personnel are to perform troubleshooting tasks. CAUTION – Electrical Shock Hazard Do not troubleshoot high voltage components with power supply energized Disconnect input power or switch power off before troubleshooting. PROBLEM CAUSE SOLUTION Power indicator Power not on at MPS. -
Page 26: Parts And Accessories
8. PARTS AND ACCESSORIES Part Description Part Number MPS Power Supply (no AC adapter) 4016874 (With AC adapter, 100/120 VAC Jpn. / N. Amer. Cord) 4016875 (With AC adapter, 230 VAC N. Amer. Cord) 4016876 (With AC adapter, 230 VAC European Cord) 4016877 (With AC adapter, 230 VAC UK Cord) 4016878... -
Page 27: Warranty And Service
9. WARRANTY AND SERVICE This product has been carefully tested at the factory and is warranted to be free from any defects in materials or workmanship. Simco-Ion will, under this warranty, repair or replace any equipment that proves, upon our examination, to have become defective within one year from the date of purchase. - Page 28 Simco-Ion 2257 North Penn Road Hatfield, PA 19440 (215) 822-6401 (800) 203-3419 www.simco-ion.com customerservice@simco-ion.com © 2017 Simco-Ion. Printed in the U.S.A. IQ P OWER MPS PO WER SU P PL Y 5 2 0 1 2 7 9 R e v A...
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