ITW Orbitalum ORBIMAT 165 CA Manuals

ITW Orbitalum ORBIMAT 165 CA Manuals

Manuals and User Guides for ITW Orbitalum ORBIMAT 165 CA. We have 1 ITW Orbitalum ORBIMAT 165 CA manual available for free PDF download: Operating Instructions Manual

ITW Orbitalum ORBIMAT 165 CA Operating Instructions Manual

ITW Orbitalum ORBIMAT 165 CA Operating Instructions Manual (84 pages)

Orbital Welding Power Supplies

Brand: ITW | Category: Power Supply | Size: 4 MB

Table of Contents

Table of Contents
3
1 About These Instructions

5
- Warning Messages
  5
- Further Symbols and Displays
  5
- Abbreviations
  6
- Warning Symbols
  6
2 Information and Safety Instructions for the Responsible Body

7
3 Product Design

12
- Orbimat 165 Ca
  12
- Orbimat 300 Ca
  12
- Accessories
  13
4 Features and Scope of Application

16
- Features
  16
- Additional Characteristics
  16
  - Orbimat 165 Ca
    16
  - Orbimat 300 Ca Ac/DC
    16
  - Orbimat 300 Ca Avc/Osc
    17
- Functional Description
  17
5 Technical Specifications

18
6 Initial Operation

19
- Checking the Parts of Delivery
  19
- Included with the Machine
  19
7 Set-Up and Assembly

20
- Control Elements
  20
  - Overview of the Main Control Elements
    20
  - Connections and Control Elements on the Front Panel
    20
- Operating Concept
  22
- Connection of the Power Source
  23
  - Setting up Machine
    23
  - Connecting a Gas Bottle
    23
  - Connecting Weld Head
    23
  - Detaching Water Hoses
    24
  - Pumping out Coolant
    24
  - Closing off Gas Hose
    24
- Initial Operation
  25
  - Adding Coolant
    25
  - Commissioning the Power Source
    26
8 Operation

29
- Auto Programming
  29
  - Setting Parameters
    29
  - Configuring Weld Head
    29
  - Configuring Material
    30
  - Configuring Protective Gas
    30
  - Configuring Pipe Diameter
    31
  - Configuring Wall Thickness
    31
  - Configuring Wire Feed
    31
  - Calculating Procedure
    31
- Testing the Procedure
  32
  - Preparing Weld Head
    32
  - Preparing Electrode
    32
  - Turning Weld Head
    32
  - Connecting Forming Gas
    33
  - Welding
    34
  - Interrupting the Welding Process
    36
- Adjusting the Procedure
  36
- Saving and Calling up a Procedure
  45
  - Saving a Procedure
    45
  - Calling up a Procedure
    46
- Locking Machine with Key Switch
  46
- Tacking Function
  47
- Using the Second Gas Pressure Level ("Flow Force")
  48
- Connecting Supplementary Devic
  49
- Monitoring Functions
  52
  - General Information
    52
  - Adjusting Limit Values
    52
- Data Documentation and Data 10. Servicing, Maintenance, Troubleshooting
  54
  - Management
    54
  - Managing Data
    54
    
    Data ("Process Details")
    55
  - Working with External Memory Cards
    56
  - Viewing and Printing Data
    57
    
    Software
    59
- Updating and Backup Functions for the Software
  59
- Updating Software Components
  59
- Saving Software Components
  60
- Restoring Software Components
  60
- Working in Other Languages
  60
- Importing Programs from Other Orbitalum Power Sources
  61
  - Importing Procedures
    61
- Special Keyboard Commands
  62
- Operation of the System with Other Mains Voltages (OM 165 CA Only)
  62
9 Service and Troubleshooting

63
- Performing Service Work
  63
  - Pumping out Coolant
    63
  - Performing Motor Calibration
    63
  - Adjusting an External Printer
    64
  - Switching on an Internal Printer
    65
  - Printing a Test Page
    66
  - Service Screen
    66
  - Info
    66
- Possible Application/Operating Errors
  67
- List of Error Messages
  69
- Status LED Indicators
  73
  - Meaning of the Leds
    74
- Temporarily Deactivating Sensors and Monitoring Functions
  76
  - Sensors
    76
  - Monitoring Limits
    76
  - External Input for Aborting
    76
- Setting Date and Time
  77
10 Servicing, Maintenance, Troubleshooting

78
- Maintenance
  78
  - Maintenance Intervals
    78
  - Entering Comments and Application 10.1.2 Storage
    79
- Servicing/Customer Service
  79
11 Overview Wiring Diagram

80
12 Ec Declaration of Conformity

81
- Orbimat 165 Ca, Orbimat 300 Ca
  81

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