Related Manuals for ITW Simco-Ion IQ Power HL
Summary of Contents for ITW Simco-Ion IQ Power HL
- Page 1 IQ Power ™ Power Supply INSTALLATION AND OPERATING INSTRUCTIONS I Q Power™ HL 5 20 12 01 Re v. D...
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Page 2: Table Of Contents
TABLE OF CONTENTS 1. SAFETY WARNINGS ................3 2. DESCRIPTION ................... 4 4. SPECIFICATION ................. 5 5. INSTALLATION .................. 6 Mounting the Power Supply ....................6 Electrical Connections ......................8 6. OPERATION ..................14 Power Supply Indicators .....................14 Power Supply Operators .....................14 Power Supply Number (Address) ..................15 Power Supply Number Table ....................16 7. -
Page 3: Safety Warnings
1. SAFETY WARNINGS Simco-Ion recommends that these instructions be read completely before installation or operation is attempted. Failure to do so could result in personal injury and/or damage to the equipment. NOTE – Statements identified with NOTE indicate precautions necessary to avoid potential equipment failure. -
Page 4: Description
2. DESCRIPTION IQ Power™ HL Power Supply: Associated Equipment for the IQ Power™ HL Static Appareillage Connexe: For use in Non-Hazaradous (Unclassified) locations only Simco-Ion’s IQ Power™ HL Power Supply provides microprocessor controlled high voltage DC output to the static bar. The high voltage causes the ionizing pins on the static bar to generate positive and negative ions. -
Page 5: Specification
4. SPECIFICATION IQ Power™ HL Power Supply Input Power DC, 1.5A from AC adapter Output Voltage +/-7 kV “Speed Bar”; +/-8 kV “Hybrid Bar” Operating Temp 43°C [110°F] max Dimensions 202L x 123W x 106H mm [7.95”L x 4.85”W x 4.17”H] Weight 1.94 kg [4.28 lb] Enclosure... -
Page 6: Installation
5. INSTALLATION Mounting the Power Supply Figure 1a. IQ Power™ HL Control Drawing I Q Power™ HL 5 20 12 01 Re v. D... - Page 7 Figure 1a. IQ Power™ HL Control Drawing A. Locate at a convenient place within reach of the static bar high voltage cable. Power for the AC adapter and an electrical ground connection must be available. B. Secure to the mounting surface (commonly a machine frame) using M5 or M4 [#10 or #8] hardware (not supplied).
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Page 8: Electrical Connections
Electrical Connections A. Ground power supply by connecting a ground lead between the ground terminal on the flange of the power supply and a good electrical machine ground. B. Connect static bar by cutting the high voltage cable to length, terminating the leads, and connecting to the power supply: (Refer to Figure 5.2) 1. - Page 9 10. Then plug in high voltage connector on static bar to HV1 or HV2 on power supply. Secure high voltage connector with the (2) captive screws on the sides of the connector. Do not over-tighten. CAUTION – Shock Hazard Do not connect static neutralizing bar with power supply energized. Disconnect input power or switch power off before connecting static bar.
- Page 10 Figure 3. Alarm Output Connections The power supply alarm output provides a variety of relay contact outputs that echo the status of the power supply indicator lights. The relay contacts are rated for a maximum of 1A at 30V DC. The alarm output connector also provides a means of remote power in.
- Page 11 NOTE – DO NOT USE standard Ethernet cables with IQ Power systems. Avoid permanent equipment damage by using only Simco-Ion modular cables. (Refer to Section 9 , Accessories and Parts). TOP VIEW SIDE VIEW WIRING DIAGRAM Figure 5a. IQ Power Crossover Modular Cable TOP VIEW SIDE VIEW WIRING DIAGRAM...
- Page 12 There is a ribbon cable connecting the face label on the cover to the main circuit board. Use care not to disconnect this cable. If the cable becomes disconnected, lift the latches on the sides of the ribbon cable connector, insert the ribbon cable fully into the connector and press the latches back down.
- Page 13 line cord also provides electrical ground to the AC adapter. Check electrical ground integrity in the line voltage receptacle used for the AC adapter. This ground must not be defeated. G. Connect user supplied power (if used). In cases where the user does not want to use the AC adapter but wants to supply 24V DC power to the IQ Power™...
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Page 14: Operation
6. OPERATION NOTE – Before switching on power supply; ensure that units are properly grounded and that static bar & probes are properly installed. Power Supply Indicators Power: Lights (green) to indicate power is on and the IQ Power™ HL Power Supply is ready to operate. -
Page 15: Power Supply Number (Address)
System Start-up: A. Apply line voltage to the AC adapter. B. Move the power supply “Power” switch to the “On” (1) position. C. The power supply indicators will briefly self-test during which all will light. D. Immediately after the self-test, the power supply number (default: 01) will be briefly displayed. -
Page 16: Power Supply Number Table
Power Supply Number Table IQ Power/ Ion Power OUTPUT LED SPEED MODE HYBRID MODE DISTANCE Performax IQ HL Station Illuminated MODE LED PS Address Number 1 (default) LOW (1) (none) LOW (1) (none) LOW (1) 30 (default) (none) Adjusting the power supply number is only necessary in systems with multiple power supplies daisy chained to a Communication Module or monitoring device. - Page 17 To adjust the power supply number, turn the unit on and wait for the LED self-test to complete. The COMM light will briefly stay lit and the power supply number may be adjusted at this time. Press and hold the Initial Calibration button until the power supply number increments by one (5 second window).
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Page 18: Maintenance
7. MAINTENANCE NOTE – Only qualified service personnel are to perform maintenance tasks. CAUTION – Electrical Shock Hazard Turn off power supply before cleaning bar or performing any maintenance on the system. The accumulation of contamination on the ionization emitter points and static bar surfaces will reduce neutralizing efficiency of the bar, therefore it is recommended that maintenance of the system be performed when the Clean Bar indicator on the display module illuminates or every three weeks, whichever comes first. -
Page 19: Troubleshooting
8. TROUBLESHOOTING PROBLEM CAUSE SOLUTION Power not on at power Turn on Power switch on end supply. of power supply case. Power indicator Check input power NOT illuminated. Poor electrical connections. connections, both 24V DC and line voltage. Defective AC adapter. Replace AC adapter. -
Page 20: Accessories And Parts
9. ACCESSORIES AND PARTS Part Number IQ Power™ HL Power Supply: (no AC adapter) 4012508 4012509 (With AC adapter, 100/120V AC Jap/ N.Amer. Cord) 4012510 (With AC adapter, 230V AC N.Amer. Cord) 4108104 AC Adapter (100-240V AC input, standard, 1.6A) 4108774 AC Adapter (100-240V AC input, large, 3.75A) -
Page 21: Warranty
10. WARRANTY This product has been carefully tested at the factory and is warranted to be free from any defects in materials or workmanship. Simco-Ion will, under this warranty, repair or replace any equipment that proves, upon our examination, to have become defective within one year from the date of purchase. - Page 22 (This page intentionally left blank) I Q Power™ HL 5 20 12 01 Re v. D...
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- Page 24 Simco-Ion 2257 North Penn Road Hatfield, PA 19440 (215) 822-6401 (800) 203-3419 www.simco-ion.com customerservice@simco-ion.com © 2013 Simco-Ion. Printed in the U.S.A. I Q Power™ HL 5 20 12 01 Re v. D...
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