Wilo VeroLine-IP-E Series Installation And Operating Instructions Manual
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Wilo VeroLine-IP-E Series Installation And Operating Instructions Manual

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Pioneering for You
Wilo-VeroLine-IP-E
Wilo-VeroTwin-DP-E
de Einbau- und Betriebsanleitung
en Installation and operating instructions
fr
Notice de montage et de mise en service
nl
Inbouw- en bedieningsvoorschriften
2 144 990-Ed.01 / 2015-05-Wilo

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Summary of Contents for Wilo VeroLine-IP-E Series

  • Page 1 Pioneering for You Wilo-VeroLine-IP-E Wilo-VeroTwin-DP-E de Einbau- und Betriebsanleitung en Installation and operating instructions Notice de montage et de mise en service Inbouw- en bedieningsvoorschriften 2 144 990-Ed.01 / 2015-05-Wilo...
  • Page 3 Fig. 1: IF-Modul Fig. 2: Fig. 3:...
  • Page 4 Fig. 4: max. 20 A RK5 Single pump MA Twin pump SL Twin pump external supply min. 12 V DC / 10 mA max. 250 V AC / 1 A pressure sensor external value 10 V / 20 mA external off (switch) external off (switch) pump cycling (button)
  • Page 5 Fig. 5: [mWS] [1/min] Δp Δp 1,0 1,5 2,8 3,2 [mWS] [1/min] Δp Δp [mA] 10,4...
  • Page 6 Fig. 6: IP-E/DP-E 1.13 1.13 6.22 6.21 6.23 6.24 6.23 6.24 1.13 1.12 1.11 1.12 1.22 1.21 1.12...

  • Page 7: Table Of Contents

    10.1 Air supply ................................98 10.2 Maintenance work ...............................98 Faults, causes and remedies ......................100 11.1 Mechanical faults ...............................101 11.2 Error table ................................102 11.3 Acknowledge fault .............................104 Spare parts ............................109 Factory settings ..........................110 Disposal .............................. 111 WILO SE 05/2015...

  • Page 8: General Information

    NOTE: Useful information on handling the product. It draws attention to possible problems. Information that appears directly on the product, such as • Direction of rotation arrow • Connection marks • Rating plate Installation and operating instructions Wilo-VeroLine-IP-E, VeroTwin-DP-E...

  • Page 9: Personnel Qualifications

    It is mandatory that the procedure described in the installation and operating instructions for shutting down the product/ unit be complied with. Immediately on conclusion of the work, all safety and protective devices must be put back in position and/or recommissioned. WILO SE 05/2015...

  • Page 10: Unauthorised Modification And Manufacture Of Spare Parts

    • Never stand underneath a suspended load. • Make sure the pump is securely positioned and is stable during storage and transport as well as prior to all installation and other assembly work. Fig. 8: Transporting the motor Installation and operating instructions Wilo-VeroLine-IP-E, VeroTwin-DP-E...

  • Page 11: Intended Use

    -20 °C to +120 °C Depending on fluid Ambient temperature min./max. 0 to +40 °C Lower or higher ambient temperatures on request Storage temperature min./max. -20 °C to +60 °C Maximum permissible operating pressure 10 bar Insulation class WILO SE 05/2015...

  • Page 12: Scope Of Delivery

    The respective manufacturer's instructions are to be observed! • The fluid must be sediment-free. • Wilo's approval must be obtained for the use of other fluids. • Mixtures with a proportion of glycol of > 10% influence the Δp-v pump curve and the flow calculation.

  • Page 13: Description And Function

    • Adaptation of the pump to changing operating requirements Legend (Fig. 9): 1 Attachment point, cover 2 The red button 3 Infrared window 4 Control terminals 5 Display 6 DIP switch Fig. 9: Electronic module 7 Power terminals (mains terminals) 8 Interface for IF-Module WILO SE 05/2015...

  • Page 14: Control Modes

    < 100%. For further information about setting the control mode and the asso- ciated parameters, see chapter 8 “Operation” on page 79 and chapter 9.4 “Setting the control mode” on page 95. Installation and operating instructions Wilo-VeroLine-IP-E, VeroTwin-DP-E...

  • Page 15: Dual Pump Function/Y-Pipe Application

    Each of the two pumps provides the configuration flow rate. The other pump is available in case of malfunction or runs after pump cycling. Only one pump runs at a time (see Fig. 10, 11 and 12). WILO SE 05/2015...
  • Page 16 • Set at the master (menu <5.1.7.0>): depending on the setting in menu <5.1.7.0>, acts only on the master or on the master and the slave • Set at the slave: acts only on the slave Installation and operating instructions Wilo-VeroLine-IP-E, VeroTwin-DP-E...
  • Page 17 When the slave pump is running in emergency opera- tion mode, changes cannot be made to the electronic module. • After the end of the communication interruption, the pumps will resume regular dual pump operation as before the malfunction. WILO SE 05/2015...

  • Page 18: Other Functions

    The reason for the standstill is not important (Manual off, External off, Fault, Adjustment, Emergency operation, BMS setting). This proce- dure is repeated until the pump is switched back on via a control mechanism. Installation and operating instructions Wilo-VeroLine-IP-E, VeroTwin-DP-E...
  • Page 19 WILO differential pressure sensor. • Default value: input In1 = 0–10 volts, pressure value correction = ON • When using the supplied Wilo differential pressure sensor, these settings must not be changed! Modifications are only needed if another differential pressure sen- sor is used.

  • Page 20: Installation And Electrical Connection

    • Make sure that the volume flow does not fall below the minimum value Q Calculation of Q Actual speed = 10% x Q max pump max. speed Installation and operating instructions Wilo-VeroLine-IP-E, VeroTwin-DP-E...

  • Page 21: Permitted Installations Position And Change Of The Arrangement Of Components Before The Installation

    To make the installation work easier, it can be helpful to install the pump in the piping without electrical connection and without filling of the pump or system (see chapter 10.2.1 “Replacing the mechanical seal” on page 98 for installation steps). WILO SE 05/2015...

  • Page 22: Installation

    (for the total weight of the pump: see catalogue/data sheet), to which hoisting gear or similar aids can be attached when conducting maintenance or repair work on the pump. Installation and operating instructions Wilo-VeroLine-IP-E, VeroTwin-DP-E...
  • Page 23 The motors are equipped with holes for condensation which are sealed with plastic plugs at the factory (in order to guarantee that protection class IP 55 is achieved). WILO SE 05/2015...

  • Page 24: Electrical Connection

    (see following table for cross-section) with a plug-and-socket connection or an all-pole switch with a contact opening width of at least 3 mm. If flexible cables are used, ferrules must be used. Fig. 22: M25 threaded cable connection Installation and operating instructions Wilo-VeroLine-IP-E, VeroTwin-DP-E...
  • Page 25 • Fuse on mains side: max. 25 A • Take additional earthing into account! • The use of a miniature circuit breaker is recommended. NOTE: Miniature circuit breaker tripping characteristic: B • Overload: 1.13-1.45 x I nominal • Short-circuit: 3-5 x I nominal WILO SE 05/2015...
  • Page 26 • Control terminal (Fig. 23) (See following table for assignment) Fig. 23: Control terminals • Power terminals (mains connection terminals) (Fig. 24) (See following table for assignment) Fig. 24: Power terminals (mains connection terminals) Installation and operating instructions Wilo-VeroLine-IP-E, VeroTwin-DP-E...
  • Page 27 250 V AC/24 V DC, 1 A Interface Connection terminals of the The optional IF-Module is pushed into a multi-plug in the ter- IF-Module serial digital BA interface minal box. The connection is twist proof. Tab. 3: Connection terminal assignment WILO SE 05/2015...

  • Page 28: Operation

    For additional information, see chapter 8.6.7 “Activating/deactivating access disable” on page 86. • Switches 3 and 4 permit termination of the multi-pump communica- tion. For additional information, see chapter 8.6.8 “Activating/deactivating termination” on page 86. Installation and operating instructions Wilo-VeroLine-IP-E, VeroTwin-DP-E...

  • Page 29: Display Structure

    Input In2 (external setpoint) Pump running in emergency operation activated (icon flashes) Access disable Pump stopped in emergency operation (icon flashes) BMS (Building Management System) is DP/MP operating mode: Main/reserve active DP/MP operating mode: Parallel operation Tab. 6: Standard symbols WILO SE 05/2015...

  • Page 30: Symbols In Graphics/Instructions

    Other settings are dis- played using symbols. NOTE: For dual pump operation, the operating mode is also shown in symbol format on the status page (“Parallel operation” or “Main/reserve”). The display of the slave pump shows “SL”. Installation and operating instructions Wilo-VeroLine-IP-E, VeroTwin-DP-E...
  • Page 31 If an error occurs, the error page will be shown on the display rather than the status page. The value display shows the letter “E” and the E.025 three-digit error code separated by a decimal point (Fig. 29). Fig. 29: Error page (status in the event of an error) WILO SE 05/2015...

  • Page 32: Operating Instructions

    8.6.2 Changing to menu mode To change to menu mode, proceed as follows: • While the display is showing the status page, press the red button for two seconds (except in case of an error). Installation and operating instructions Wilo-VeroLine-IP-E, VeroTwin-DP-E...
  • Page 33 <4.4.1.0> to <4.4.0.0>. Fig. 34: Navigation example NOTE: If the red button is pressed for two seconds while a “One level up” menu element is selected, the display jumps back to the status page. WILO SE 05/2015...
  • Page 34 • Settings in service mode should only be made during commission- ing and only by qualified personnel. • Set DIP switch 1 to the ON position. Installation and operating instructions Wilo-VeroLine-IP-E, VeroTwin-DP-E...
  • Page 35 To activate or deactivate this, proceed as follows: • Set DIP switches 3 and 4 to the “ON” position. Termination is activated. NOTE: Both DIP switches must always be in the same position. • To deactivate, return the switches to the starting position. WILO SE 05/2015...

  • Page 36: Menu Elements Reference

    The operating data refer to the electronic module cur- rently being operated 4.2.1.0 Operating hours Sum of the pump's active hours of operation (meter can be reset by infrared interface) 4.2.2.0 Consumption Energy consumption in kWh/MWh Installation and operating instructions Wilo-VeroLine-IP-E, VeroTwin-DP-E...
  • Page 37 4.3.3.0 State of the SBM relay if a readi- ness/operation or mains On sig- nal is present State of the SBM relay if no read- iness/operation or mains On sig- nal is present Run signal WILO SE 05/2015...
  • Page 38 4.4.2.0 Software version of Displays the software version of user controller the user controller 4.4.3.0 Software version of Display the software version of motor controller the motor controller 5.0.0.0 Service Service menus Installation and operating instructions Wilo-VeroLine-IP-E, VeroTwin-DP-E...
  • Page 39 CAN or IF-Module is active Wink/service BMS network. A “wink” is exe- cuted by confirmation. ± 5.2.2.0 Local/remote BMS local operation Temporary state, automatic operation reset to remote operation after 5 min BMS remote operation WILO SE 05/2015...
  • Page 40 5.6.2.0 Emergency opera- Display of emergency operation tion speed speed ± 5.6.3.0 Auto reset time Time until automatic acknowl- edgement of an error 5.7.0.0 Other settings 1 ± 5.7.1.0 Display orientation Display orientation Installation and operating instructions Wilo-VeroLine-IP-E, VeroTwin-DP-E...
  • Page 41 ON (factory setting) inactive Pump kick is activated. Pump kick is deactivated. ± 5.8.1.2 Pump kick time Can be set between 2 h and 72 h Is not displayed if pump kick interval in 1 h steps is deactivated WILO SE 05/2015...

  • Page 42: Commissioning

    • The main parameters for defining the minimum inlet pressure are the NPSH of the pump at its duty point and the vapour pressure of the fluid. Installation and operating instructions Wilo-VeroLine-IP-E, VeroTwin-DP-E...

  • Page 43: Double Pump Installation/Y-Pipe Installation

    All further pump settings must now be made via the master only. NOTE: The procedure can be manually started later by selecting the menu <5.1.2.0> (for information about navigation in the service menu, see 8.6.3 “Navigation” on page 84). WILO SE 05/2015...

  • Page 44: Adjusting The Pump Output

    Fig. 41: Manual control mode described in control technology literature. The controller compares a measured process value to a predefined setpoint and attempts to adjust the process value to match the setpoint as closely as possible. Installation and operating instructions Wilo-VeroLine-IP-E, VeroTwin-DP-E...
  • Page 45 NOTE: Check the controller's direction of action if PID control is being used, but the pump is only running at minimum or maximum speed without responding to changes in the parameter values. WILO SE 05/2015...

  • Page 46: Maintenance

    Safety Have maintenance and repair work carried out by qualified skilled personnel only! It is recommended to have the pump serviced and checked by Wilo customer service. DANGER! Risk of fatal injury! There is a risk of fatal injury from electric shock when working on electrical equipment.

  • Page 47: Air Supply

    Once in a while, however, a visual inspection is required. If there is clearly detectable leakage, the seal is to be changed. Wilo offers a repair kit which contains the necessary parts for replace- ment. Dismantling 1.
  • Page 48 • Remove the screws (Fig. 6, Item 7.4) and tooth lock washers (Fig, 6, Item 7.5) and pull the electronic module vertically upwards (Fig. 6). • When installing the motor, follow steps 22 and 23 in chapter 10.2 “Maintenance work” on page 98. Installation and operating instructions Wilo-VeroLine-IP-E, VeroTwin-DP-E...

  • Page 49: Faults, Causes And Remedies

    (see list “Tab. 9: Screw tightening torques” on page 99). NOTE: Increased bearing noises and unusual vibrations indicate bearing wear. Then the bearing has to be changed by Wilo customer service. 10.2.3 Replacing the electronic module DANGER! Risk of fatal injury! There is a risk of fatal injury from electric shock when working on electrical equipment.

  • Page 50: Mechanical Faults

    Motor has bearing damage Have the pump checked by Wilo cus- tomer service or a specialised service centre and repaired if necessary Installation and operating instructions Wilo-VeroLine-IP-E, VeroTwin-DP-E...

  • Page 51: Error Table

    Check cable connection to tion errors time-out interrupted or timed out building automation Broken cable E051 Impermissible DP/MP Different pumps Request customer service combination E052 DP/MP communica- Cable MP communication Check cable and cable connec- tions time-out defective tions WILO SE 05/2015...
  • Page 52 The pump can only return to normal operation once the source of interference is remedied. Installation and operating instructions Wilo-VeroLine-IP-E, VeroTwin-DP-E...
  • Page 53 • Error code is displayed • Motor Off • Red LED On • SSM is activated • Error counter is incremented > 1 minute? Error acknowledged? End; auto control resumes Fig. 43: Error type A, flowchart WILO SE 05/2015...
  • Page 54 The time until manual acknowledgement is always 60 seconds for error types A and D. 6.0.0.0 • Press the red button again. 12.3 The error is acknowledged, and the status page is displayed. Fig. 45: Acknowledging error type A or D Installation and operating instructions Wilo-VeroLine-IP-E, VeroTwin-DP-E...
  • Page 55 On the value display, the remaining time until manual acknowledge- ment of the error is displayed in seconds. 6.0.0.0 • Press the red button again. The error is acknowledged, and the status page is displayed. 6.0.0.0 12.3 Fig. 48: Acknowledging error type B (X = Y) WILO SE 05/2015...
  • Page 56 If the current incidence (x) is the same as the maximum incidence of 12.3 the error (y), this error can be acknowledged manually. • Press the red button again. Fig. 50: Acknowledging error type C The error is acknowledged, and the status page is displayed. Installation and operating instructions Wilo-VeroLine-IP-E, VeroTwin-DP-E...
  • Page 57 • Press the red button again. Fig. 53: Acknowledging error type E or F The error is acknowledged, and the status page is displayed. NOTE: The error will be acknowledged automatically if the cause of the error is eliminated. WILO SE 05/2015...
  • Page 58 • All data on the pump and drive rating plates NOTE: For a list of original spare parts, see the Wilo spare parts documentation (www.wilo.com). The item numbers on the exploded view drawing (Fig. 6) are intended as orientation and to provide a list of the pump components (see list “Tab.
  • Page 59 300 s 5.7.1.0 Display orientation Display on original orientation 5.7.2.0 Pressure value correction Active 5.7.6.0 SBM function SBM: Run signal 5.8.1.1 Pump kick active/inactive 5.8.1.2 Pump kick interval 24 h 5.8.1.3 Pump kick speed Tab. 12: Factory settings WILO SE 05/2015...
  • Page 60 NOTE: The product or any of its parts must not be disposed of with house- hold waste! For further information on recycling, go to www.wilo-recycling.com Subject to change without prior notice! Installation and operating instructions Wilo-VeroLine-IP-E, VeroTwin-DP-E...
  • Page 61 (européennes) harmonisées suivantes: EN 61800-3:2004 EN 61800-5-1 Bevollmächtigter für die Zusammenstellung der technischen Unterlagen ist: WILO SE Authorized representative for the completion of the technical documentation: Division Pumps & Systems Personne autorisée à constituer le dossier technique est: PBU Pumps - Quality Nortkirchenstraße 100...
  • Page 62 Australia  *DQJVHR %XVDQ Burton Upon Trent 101300 Beijing :,/2 5RPDQLD VUO T +82 51 950 8000  9™[Mª WILO Australia Pty Limited DE14 2WJ T +86 10 58041888  &RP &KLDMQD T +46 470 727600 Murrarrie, Queensland, ZLOR#ZLORFRNU T +44 1283 523000...
  • Page 63 WILO SE Nortkirchenstraße 100 D-44263 Dortmund Germany T +49(0)231 4102-0 F +49(0)231 4102-7363 wilo@wilo.com Pioneering for You www.wilo.com...

This manual is also suitable for:

Verotwin-dp-e seriesVeroline-ip-e 40/160-4/2 seriesVerotwin-dp-e 40/160-4/2 series

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