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A s s e m b l y G u i d e
R2850HRT
COMMERCIAL FITNESS BIKE
To avoid possible damage to this Fitness Bike, please follow these assembly steps in the correct order.
Before proceeding, find your new Fitness Bike's serial number located on the front axle tube, and enter here:
Refer to this number when calling for service, and enter this serial number on your Warranty Card and in
your own records. Be sure to read your Owner's Guide before using your new Fitness Bike.
If any parts, hardware or tools are missing, please call 1.800.335.4348, Extension 12
NOTE: It is recommended that you apply grease to the threads of each bolt and screw as you assemble
your Fitness Bike to prevent loosening and noise. Also, during each assembly step, ensure that ALL bolts
and screws are in place and partially threaded in before completely tightening any ONE bolt or screw.
1
ORANGE BAG
STEP
• Install the rear foot with the four
lock washers (M8), two inside bolts
(M8x65L), and two outside bolts
(M8x20L). Tighten with the 5mm
T-Shaped wrench.
2
BLUE BAG
STEP
TV Bracket
Wires
• Slide the console mast boot onto the
console mast.
• Unfold the wire harness, heart rate
wires, coaxial cable, and TV power
cable located in the console mast
Wire Harness
frame bracket. Attach the wire tie
coming from the bottom of the console
mast to the cables and wires. Pull the
wire tie with cables and wires up
through the top of the console mast
while simultaneously sliding the mast
STEP
into the frame bracket.
• Secure the console mast to the
frame bracket with six bolts (M8x15L).
Tighten with the 5mm T-Shaped
wrench. Insert a set screw (M10x12L)
to the front edge of the mast and
tighten until snug with the 5mm
T-shaped wrench.
• Slide the console mast boot down
and snap it into place on the side cover.
3
PINK BAG
STEP
• Mount the upper handlebars to the
console mast using four bolts (M8x15L).
Tighten with the 5mm T-Shaped wrench.
• Tuck the coaxial and TV power
cables into the console mast. NOTE: If
you have purchased the TV bracket
assembly, remove the screws from the
TV bracket cover located at the front of
the console mast and remove the cover.
Feed the coaxial and TV power cables
through the hole at the front of the
console mast.
• Remove the four mounting bolts from
the back of the console. Connect the
wire harnesses and heart rate wires that
Console Mast
come from the console mast into the
Handlebar
plugs located in the back of the console.
Attach the console to the mast with the
four bolts removed earlier.
1
STEP
Rear Foot
Heart Rate
Wires
Console Mast
Console Mast
Boot
Frame
Bracket
2
3
STEP
Accessor y
Tray
Seat Frame
4
STEP
Seat Rail End Cap
4
GREEN BAG
STEP
• Remove the two socket head cap
bolts from the bracket for the seat rail
6
STEP
adjustment lever. Slide the seat rail
adjustment handle between the teeth
of the seat adjustment bracket.
Re-insert socket head cap bolts and
Pedal
tighten with the 4mm L-shaped
wrench.
• Slide the seat frame on to the back
end of the seat rail.
• Slide the axle with the seat rail stop-
per through the hole in the back side
of the seat rail. Set the opposite side
seat rail stopper in place and attach
with a washer (M5x16) and bolt
(M4x10L). Tighten with the screwdriver.
• Slide the seat rail end cap into
place on the back side of the seat rail.
Fix in place with two bolts (M5x8L) at
the rear of the seat rail and two bolts
(M5x8L) to the side covers. Tighten
with the screwdriver.
Wire Tie
BLACK BAG
5
STEP
• There will be a wire tie that is
connected to the front end of the seat
frame. Take this wire tie and wrap
around the end of the wire harness
coming
from
Simultaneously slide the seat frame
5
STEP
forward and pull the wire tie with wire
harness up through the hole in the
middle of the seat frame. Insert a zip
tie through the hole in the frame and
loop it around the wire harness about
Seat Bottom
one inch from the end. Pull the zip tie
snug, but not over tight.
• Connect the wire harness from the
seat handlebar to the wire harness
coming from the seat frame. Slide the
connectors and excess wire into the
hole in the seat frame.
• Mount the seat handlebars to the
seat frame. Make sure to slide the top
flange of the seat handlebar plate
under the decorative boot of the seat
frame. Use four lock washers (M8)
and four socket head cap bolts
(M8x20L) to secure the handlebar to
the frame. Tighten with the 6mm
L-shaped wrench.
• Mount the seat bottom cushion to
the seat frame with four washers (M6)
and four bolts (M6x15L). Tighten with
the 4mm L-shaped wrench.
• Mount the seatback cushion to the
seat frame with four washers (M6)
and four bolts (M6x55L). Tighten with
the 4mm L-shaped wrench. Snap the
black plastic cover onto the back side
of the seatback cushion.
YELLOW BAG
6
STEP
• Attach the left and right pedals to
the left and right crank arms. Tighten
the pedals using the 15mm pedal
wrench.
• Secure the accessory tray to the
seat
handlebar
(M5x35L) and two lock washers
(M5). Be careful when inserting the
bolts to clear the wires inside the
handlebar to prevent damage. Tighten
with the screwdriver.
the
seat
rail.
with
two
bolts
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