Woodway Continuum Translation Of The Original Operation Manual

Woodway Continuum Translation Of The Original Operation Manual

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Treadmill Ergometer
Continuum
Translation of the original German Operating Manual
Edition: 09/2019-v1.3en

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Summary of Contents for Woodway Continuum

  • Page 1 Treadmill Ergometer Continuum Translation of the original German Operating Manual Edition: 09/2019-v1.3en...
  • Page 2 1434 European Representative: Manufacturer: WOODWAY GmbH WOODWAY USA, Inc. Steinackerstr. 20 W229 N591 Foster Ct. 79576 Weil am Rhein Waukesha, WI 53186 Germany Tel.: +1 262 - 548 - 6235 Tel.: +49 (0) 7621 - 940 999 - 0 Fax.: +1 262 - 522 - 6235 Fax.:...
  • Page 3: Table Of Contents

    Table of Contents Table of Contents Table of Contents ..................3 Introduction ..................... 5 Operating Instructions Information ..........5 Limitation of Liability ..............5 Copyright ..................6 Replacement Parts ............... 6 Customer Service ................. 7 EC Declaration of Conformity ............8 Safety ......................
  • Page 4 Table of Contents 8.7.5 Starting Training Program ..........45 8.7.6 Fitness Programs ............. 47 8.7.7 User Programs ..............57 8.7.8 Fitness Tests ..............59 Options and Accessories ................. 65 Order Numbers ................65 Mounting Aid ................66 POLAR® Heart Rate Measurement ..........67 Maintenance and Cleaning ..............
  • Page 5: Introduction

    Introduction Introduction Operating Instructions Information This manual provides information on the safe operation of the WOODWAY CONTINUUM treadmill. One condition for safe operation is compliance with all safety and operating instruc- tions. CAUTION Improper operation can cause accidents! Not using the CONTINUUM treadmill as intended according to the manufacturer's instructions can cause accidents and equipment damage.
  • Page 6: Copyright

    NOTE The use of NON-original replacement parts may change the characteristics of the device and interfere with the safe use! WOODWAY GmbH does not accept liability for damages resulting from this. Disposal! Wear parts are considered hazardous waste! After being replaced wear parts must be disposed of according to country-specific waste laws.
  • Page 7: Customer Service

    Introduction Customer Service For service questions, please contact as follows: WOODWAY GmbH Steinackerstr. 20 79576 Weil am Rhein GERMANY Contact: Tel. +49 (0) 7621 - 940 999 - 14 Fax. +49 (0) 7621 - 940 999 - 40 Email: service@woodway.de...
  • Page 8: Ec Declaration Of Conformity

    Introduction EC Declaration of Conformity Fig. 1 CE Declaration of Conformity 09/2019-v1.3en...
  • Page 9: Safety

    Safety General CONTINUUM treadmill has been reliably designed, manufactured and tested accord- ing to the latest state of technology and are in a safe and technically perfect condi- tion. Nevertheless, the device can cause risk to persons and property if it is operated improperly.
  • Page 10: Markings On Device

    Year of construction Serial number Used part of type B Mains switch (OFF/ON) Protective Ground Wire Connection CONTINUUM treadmills are electrical devices with protection class I. Danger Due to Electric Voltage This symbol warns the user of dangerous voltage inside the device.
  • Page 11 Safety CAUTION! - To reduce the risk of fire, replace only with same type and rating of fuse. Disconnect power before replacing fuse. WARNING! - Disconnect from supply circuit before opening. WARNING! - Remove E-STOP lanyard when not in use and store out of reach of children.
  • Page 12: Personnel Qualifications And Responsibilities

    The representative of the treadmill is responsible for the regular maintenance and testing as required by law. They are also obligated to provide adequate train- ing/instruction to the operating personnel. WOODWAY GmbH recommends the training be carried out by trained and authorized WOODWAY dealer or service part- ner. Operator: Operators of treadmills for medical applications are persons who use the device and have the "power of control"...
  • Page 13 Safety In all fields of use the treatment of patients with a variety of physical and/or mental limitations is carried out (for example, gait impairments, limited reflexes, etc.). Special User Groups! Special attention must apply to these user groups. Compared to treadmill exercise with healthy people the risk of injury is considerably higher with these users.
  • Page 14: Unauthorized Modes Of Operation

    The representative alone is liable for all damages resulting from improper use! Unauthorized Modes of Operation CONTINUUM treadmill may only be used for the aforementioned purpose. Any addi- tional uses may result in serious personal injury and/or property damage. The following restrictions and prohibitions must be strictly adhered to: •...
  • Page 15: Electromagnetic Compatibility (Emc)

    (EMC). They must be installed and operated accordingly. The CONTINUUM treadmill meets the requirements of EN 60601-1-2 (Group 1, CISPR 11 Class A), EN 61000-3-2 and EN 61000-3-3. It should be noted that portable and mobile RF communications equipment and other devices with interference beyond the permissible values can affect the elec- tronics of the treadmill.
  • Page 16: Technical Data

    This symbol is used to label electrical and electronic devices that must not be disposed of together with normal, unseparated household waste. Information on the electrical connection Treadmill serial number; for WOODWAY Customer Service inquiries keep the device serial number handy Model no. and product code...
  • Page 17: Technical Specifications

    For performance tests, intense intervals or sprint training the runner's additional safety measures must be provided. In this case WOODWAY strongly recommends the use of the all protection option with chest strap and emergency stop function to minimize the risk of injury.
  • Page 18: Dimensions

    ► Electrical parts such as motor, power cord and power switch must not come in contact with water. The WOODWAY CONTINUUM treadmills come standard with a grounded plug in ac- cordance with CEE 7/7 (grounded "Schuko" plug). An appropriate "Schuko" socket is to be used on site.
  • Page 19 Technical Data A 16 amp safeguard (circuit breaker) with tripping characteristic C (slow) is to be installed on site. No other devices may be connected to this supply line. Each treadmill must be operated on its own circuit breaker. The treadmill must be grounded.
  • Page 20: Transportation And Storage

    The manufacturer is not liable for damages and missing parts if this information was not recorded in writing on the delivery note upon delivery of the unit. Damage or defects must be reported to the carrier and to the responsible WOODWAY dealer immediately.
  • Page 21: Transportation With Carrying Poles

    (Fig. 5 and Fig. 6). Fig. 5 Carrying poles Use of carrying poles, CONTINUUM back openings The treadmill may only are lifted at the indicated points. Fig. 6 Treadmill transportation with carrying poles...
  • Page 22: Storing

    Transportation and Storage Storing The device may only be stored in closed, dry rooms. Direct contact with moisture (rain, fog, etc.) can cause serious damage to the electronics of the treadmill and must be strictly avoided. The following environmental conditions are prescribed for transportation and stor- age: Temperature: -30°C to +70°C...
  • Page 23: Product Description

    Experience a lower RPE (rated perceived exertion), less impact, and less muscle fa- tigue with the CONTINUUM. With a low profile 21 cm step height and an absolute zero start speed, patients will appreciate the safety and usability that the most com- fortable and accessible rehabilitation platform has to offer.
  • Page 24: Main Components

    The combination provides for an exceptionally pleasant feel when walking. The rubber surface significantly reduces the impact energy. Thus WOODWAY treadmills are much easier on the joints than conventional treadmills. Support system The support system consists of two supporting rails (secondary carrier), which are equipped with high-performance bearings.
  • Page 25: Fig. 9 Power Console

    High service life (one running surface belt for one treadmill life) Lifting system: The CONTINUUM treadmills have lifting scissors with casters. This makes a (incline) maximum incline of 20% possible. The lifting system is driven by a linear AC motor, which changes the angle of the scissors.
  • Page 26: Control And Display Elements

    Product Description Control and Display Elements Standard Medical The keys on the display panels are membrane-type switches, with which complete Display control of the device is possible. The emergency switch is a magnetic sensor which detects the presence of a magnet and switches the treadmill off immediately when the magnet is removed.
  • Page 27: Fig. 12 Woodway Keypad

    The hand keyboard enables use of the treadmill's elementary functions: speed (+ / -) • • incline ( ↑ ↓ • stop the treadmill pause the treadmill • Fig. 12 WOODWAY keypad 09/2019-v1.3en...
  • Page 28: Safety Equipment

    Product Description Safety Equipment The CONTINUUM treadmills are equipped with different safety equipment depend- ing on model and design. When needed, they serve to prevent dangerous situations and to reduce the risk of injury to a minimum. The following safety equipment is...
  • Page 29 Product Description workout ensure that the emergency stop button can always be reached by the run- ner or the treadmill operator. Device users must always be positioned so that they can reach the emergency stop switch in any situation. Releasing After pressing the emergency stop button it initially remains locked.
  • Page 30: Fig. 14 Emergency Stop Magnetic Switch On Emergency Stop Button On

    Belt drive current The CONTINUUM treadmills are equipped with a current limit control function which limiting reduces power consumption and increases safety. The main safety feature is the current limiter after time overflow.
  • Page 31 Product Description When a safety waist strap/chest harness is worn, the user can also drop in an emergency, if it is not possible to straddle the running surface. An alternative is to stand on the side panel with both feet on one side of the run- ning surface, right or left and to hold on to the railing.
  • Page 32: Commissioning

    Before commissioning the device, operating and functional safety is to be tested. This includes correct installation, electrical connection, and operator training. In most cases, your WOODWAY treadmill will be delivered completely assembled. Check immediately upon delivery for any signs of transportation damage and imme- diately report any damages to the transport company and WOODWAY.
  • Page 33: Installation

    Installation It is recommended that transport, installation and assembly of the treadmill to be carried out by WOODWAY or by an authorized dealer or service provider. Otherwise shipping damage or improper installation and assembly of the treadmill could cause a hazard when using the device.
  • Page 34: Fig. 15 Safety Area (Safe Fall Area) Behind The Treadmill

    Commissioning Fig. 15 Safety area (safe fall area) behind the treadmill Adjust leveling feet: After positioning the device at the installation site, adjust the horizontal height using a level. The height of the four leveling feet can be adjusted. Fig. 16 Adjusting leveling feet •...
  • Page 35: Completion Of Commissioning

    Commissioning Completion of Commissioning Prior to starting operation, commissioning is to be completed with a trial run. During the trial run all device functions are to be carried out and checked. ATTENTION Check Device! After the trial run has been carried out, all bolted connections, couplings and other connections are to be checked for tightness Checklist for before starting operation: •...
  • Page 36: Operation

    Area of Application for Endurance Training CONTINUUM treadmills allow speeds of up to 16 km/h. For these and similar applications the risk of injury is very high without the use of fall protection. The treadmill is used at one's own risk. The manufacturer is not lia- ble for personal injury and/or property damage, which could have been prevented through the use of a fall protection system.
  • Page 37: Application Possibilities For Children

    Operation Application Possibilities for Children Due to their design and operation, CONTINUUM treadmills are only for limited use by children. WARNING Special Hazards Associated with Treadmill use by Children! There is an increased risk of accidents through the use of treadmills by children.
  • Page 38: Switching Device On/Off

    Operation Switching Device On/Off NOTE Ensure that NO emergency stop button or emergency stop mushroom is engaged. The emergency stop magnet with pull cord must be attached to the field marked for this purpose. The device cannot be operated without releasing the emergency stop function and attaching the magnet to the magnetic switch! WARNING Danger of Device Moving Down when Switched On!
  • Page 39: Using The Keypad

    Operation Using the Keypad The keypad can be attached to a suitable point on the handrail so that the controls are easily accessible to the runner. The magnetic mount makes it possible to remove the keypad from the railing. In this way the runner's supervisor can use the keypad as a remote control.
  • Page 40: Standard Medical Display

    Operation Standard Medical Display The keys on the display panels are membrane-type switches, with which complete control of the device is possible. The emergency switch is a magnetic sensor which detects the presence of a magnet and switches the treadmill off immediately when the magnet is removed.
  • Page 41: Starting The Help Program

    Operation Valid incline values start at 0 and increase in steps of 0.1% to the maximum level of incline, which varies depending on the model and the associated options. 8.6.3 Starting the Help Program First, check that the emergency stop magnet is in place. To switch the display on, press the ON key.
  • Page 42: Personal Trainer Medical Display

    Operation Personal Trainer Medical Display The keys in the display fields allow the user to type in command parameters to con- trol treadmill operation. The user can also monitor training progress. The emergen- cy switch is a magnetic sensor which detects the presence of a magnet and switches the treadmill off immediately when the magnet is removed.
  • Page 43: Description Of Display Elements

    Operation 8.7.2 Description of Display Elements TIME: The time is displayed in 00:00 format. Time is always counted. SPEED: The speed is displayed in 00.0 format. The SPEED shows the user's current sped in kilometers per hour (km/h). Valid speeds are: from 0.0 to the maximum speed (max.
  • Page 44: Fig. 20 User Defined Track

    Operation Fig. 20 User Defined Track Training When the user presses the PAUSE key the treadmill stops and seeks minimum Interruptions incline. The following information is shown on the LCD display: "Treadmill Paused. Press PAUSE to resume" The statistics are stopped with the pressing of the PAUSE key. When the user presses the PAUSE key again, the training continues.
  • Page 45: Starting Training Program

    Operation 8.7.5 Starting Training Program NOTE Before starting a training program, it is advisable to consult a certified training professional or your family doctor. Selecting Program The program setup is started by pressing the FITNESS PROGRAMS button on the left side of the screen (or by selecting this option in the main START menu). Then use the SCROLL keys to highlight the desired program and press ENTER to select.
  • Page 46 Operation ing the CLEAR key. When the user has finished entering the weight, they can press the enter key to confirm the entry and begin the training. The time is counted down to zero, the speed is set to the lowest possible speed, Program Start and the incline is set to the lowest possible level.
  • Page 47: Fitness Programs

    Operation 8.7.6 Fitness Programs Heart Rate Control Follow the instructions below to begin the Heart Rate Control fitness program. Program NOTE The automatic heart rate programs can only work effectively if you wear a chest strap for heart rate measurement! When the automatic pulse program has been selected the user is prompted to enter their age, target heart rate, maximum speed, maximum time and weight on the initial screen.
  • Page 48 Operation If the actual heart rate is 3-25 BPM below the target, the incline will increase • 0.5% after 30 seconds. If the actual heart rate is at least 3 BPM above the target, the incline will de- • crease 1% after 15 seconds. •...
  • Page 49: Fig. 22 Fitness Program - Goal

    Operation Goal Program This is a conditioning program that requires peak performance in the middle of training. These programs build strength and endurance. Fig. 22 Fitness Program – Goal 09/2019-v1.3en...
  • Page 50: Fig. 23 Fitness Program - Weight Loss

    Operation Weight Loss This is a program with a constant load, gradual warm-up and cool-down phases. Program This program is designed to provide exercise at a constant level. Fig. 23 Fitness Program – Weight Loss 09/2019-v1.3en...
  • Page 51: Fig. 24 Fitness Program - Aerobic

    Operation Aerobic Program This is a program that uses high level training with three very intense phases. This program is designed to improve the aerobic condition. Fig. 24 Fitness Program – Aerobic 09/2019-v1.3en...
  • Page 52: Fig. 25 Fitness Program - Random

    Operation This interval program consists of interval 1 and interval 2. Speed and incline must Interval Program be entered in each interval (using the number keys or the FAST/SLOW key). Use the scroll key to change fields. Time and weight must also be entered. Press ENTER to start the program.
  • Page 53: Fig. 26 Fitness Program - Stamina

    Operation Stamina Program A program with increasing load and two different phases, each with a peak load. This program is designed to improve the aerobic condition. Fig. 26 Fitness Program – Stamina 09/2019-v1.3en...
  • Page 54: Fig. 27 Fitness Program - Ramp

    Operation Ramp Program This program has a slowly increasing load. Here you will gradually increase to the top speed for the selected intensity level. Then a cool-down phase begins. Fig. 27 Fitness Program – Ramp 09/2019-v1.3en...
  • Page 55: Fig. 28 Fitness Program - 5K

    Operation 5 km Program This program is a distance-based program with a simulated 5 km (3.1 mile) race track. The user determines the running speed by selecting an intensity level. Fig. 28 Fitness Program – 5K 09/2019-v1.3en...
  • Page 56: Fig. 29 Fitness Program - 10K

    Operation 10 km Program This program is a distance-based program with which a 10 km (6.2 mile) run can be simulated. These programs build endurance. Fig. 29 Fitness Program – 10K 09/2019-v1.3en...
  • Page 57: User Programs

    Operation 8.7.7 User Programs Personal Trainer Medical Displays come with the feature that allows the user to cus- tomize a personal workout and have it remain on that particular treadmill for future workouts. Edit Program To help in distinguishing between programs, all program names can be changed (up Name to 24 characters) directly on the screen.
  • Page 58: Fig. 31 Edit Program Screen

    Operation Fig. 31 Edit Program Screen NOTE On this screen you must press and hold CLEAR and PAUSE for five seconds. Run Customized Once the fitness program has been edited and saved, the user can start training on Programs the customized program. Enter user weight and press ENTER to begin program.
  • Page 59: Fitness Tests

    Operation 8.7.8 Fitness Tests Balke Fitness Test This test is designed to determine the user's current fitness level. Using the Balke protocol this program evaluates the functional aerobic capacity (VO2max), with which the cardiorespiratory fitness of the user is determined. Under an increasing load, the oxygen consumption (VO2) eventually reaches a plateau.
  • Page 60 Operation Gerkin Fitness Test With the Gerkin protocol there is a tiered VO2 test with submaximal values. It is used by the International Association of Fire Fighters to determine fitness for service with the fire department. Set the values for your age and gender using the number keys or the FAST/SLOW key.
  • Page 61 Operation Heart Speed INCLINE PHASE MINUTE rate (mph) (last 15 seconds of the phase) Warm-up 3 minutes Cool-down 1 minute PHASE TIME CALCULATED VO 2max 1:00 31:15 1:15 32:55 1:30 33:6 1:45 34:65 2:00 35:35 2:15 37:45 2:30 39:55 2:45 41:30 3:00 43:4...
  • Page 62 Operation Cooper Fitness Test Set the values for your age and gender using the number keys or the FAST/SLOW key. Scroll to change fields. Press ENTER to start the program. Run as far as you can in 12 minutes. TO ACHIEVE AN OPTIMAL RESULT THE SPEED MUST BE ADAPTED DURING THIS TEST: Leave the incline at 0%.
  • Page 63 Operation Rockport Fitness Set the values for your age and gender using the number keys or the FAST/SLOW Test key. Scroll to change fields. Press ENTER to start the program. Walk 1609 meters (1 mile) as fast as you can. TO ACHIEVE AN OPTIMAL RESULT THE SPEED MUST BE ADAPTED DURING THIS TEST: Leave the incline at 0%.
  • Page 64 Operation Military Fitness Test The Military Test programs provide workouts of a preset distance, as required by the Army, Navy, USMC, and USAF. They are used to assess muscular endurance and cardio-respiratory fitness. As the names imply, the object of each test is to complete the run distance as quickly as possible.
  • Page 65: Options And Accessories

    Options and Accessories Options and Accessories Order Numbers The following accessories and options can be obtained from a WOODWAY dealer or WOODWAY service center. Will the accessories Depending on year and equipment, it should be checked in advance whether the fit? particular unit is suitable for the selected accessories/options.
  • Page 66: Mounting Aid

    Options and Accessories Mounting Aid To ensure safe mounting on the treadmill, patients with physical limitations may have to depend on expert personnel for support. Mounting the device may be fur- ther facilitated using a commercial climbing aid. Fig. 33 Mounting aid WARNING Danger of Injury from Using Mounting Aid! When mounting aids are not removed from the device before training, it...
  • Page 67: Polar® Heart Rate Measurement

    Options and Accessories POLAR® Heart Rate Measurement WOODWAY treadmills are equipped with a Polar® heart rate measurement system. This can be used with numerous POLAR® transmitters. Fig. 34 Chest strap with POLAR® transmitter The transfer of data transmission between transmitter and receiver is always "un- coded"...
  • Page 68: Maintenance And Cleaning

    ► It is the sole responsibility of the representative to assign qualified personnel for maintenance and repair work. ► In case of doubt or questions, always contact the WOODWAY customer service or dealer! ► The manufacturer is not liable for personal injury and material...
  • Page 69: Maintenance Intervals

    Maintenance and Cleaning Cleaning agent For cleaning and disinfection of parts that are touched (handrail, display, controls, etc.) a formaldehyde-free rapid disinfectant such as "Bacillol plus" or "Descosept" is recommended. For cleaning, never use sharp brushes or abrasive cleaning agents, paint and plastic surfaces can be damaged. 10.2 Maintenance Intervals DANGER...
  • Page 70 ATTENTION If there are deficiencies or deviations in the control function, notify the WOODWAY customer service immediately. The device must be taken out of service and disabled until repaired. Repairs may only be carried out by trained and authorized personnel.
  • Page 71 Maintenance and Cleaning A repair must take place: • if liquid has gotten into the device, • with damaged power cord (cable, plug) if the drive system toothed belt of the shows deficiencies • in case of suspected bearing damage, •...
  • Page 72: Technical Safety Checks (Tsc)

    Maintenance and Cleaning 10.3 Technical Safety Checks (TSC) CONTINUUM treadmills are devices in protection class I and have an application part in type B (railing). The power cord is normally not removable. Permanent CONTINUUM treadmills are usually not intended for permanent connection. The...
  • Page 73 Maintenance and Cleaning Visual inspection According to the standard EN 62353, an inspection is carried out visually prior to the measurements. The following points must be checked on CONTINUUM treadmills: Treadmill operating manual. Is the operating manual for the device...
  • Page 74 This document is prepared in three versions, wherein a copy remains with the rep- resentative of the treadmill and one for the tester's records. The third copy should be sent to WOODWAY customer service (WOODWAY maintains a file on each treadmill). In this way, they can provide efficient and reliable support.
  • Page 75: Disabling The Treadmill

    Disabling can also be to the WOODWAY Customer Service by telephone. In this case, the treadmill representative is obliged to carry out the disabling and to con- firm with WOODWAY customer service in writing.
  • Page 76 The following measures must therefore be taken to disable a CONTINUUM tread- mill: The unit must be turned off and the power plug must be unplugged from the wall socket (disconnection).
  • Page 77: Device Fuses

    Maintenance and Cleaning 10.5 Device Fuses The fuses must comply with the published technical specifications, see sec. 4.2 Page 17. Bridging the fuses is prohibited (risk of electric shock, fire risk). When replacing a fuse, turn off the power using the main power switch and unplug the power cord from the outlet.
  • Page 78: Troubleshooting

    With the exception of the maintenance work described in this chapter, the treadmill can only be checked and repaired by qualified personnel. If necessary the WOODWAY dealer or service center is to be contacted! For inquiries have the following information handy: Device designation, model and serial number of the relevant treadmill •...
  • Page 79: No Display

    Troubleshooting 11.2 No Display If the display is not lit when you turn the treadmill, check the following points: • Is the emergency stop mushroom released (or emergency stop button on the external display)? Is the treadmill connected to the power source? •...
  • Page 80: Electrostatic Discharge

    Troubleshooting An excessive load or excessive consumption on the same line may be causing prob- lems. Connect the device to a specially fused power supply line or remove the other power consuming devices from the mains. 11.7 Electrostatic Discharge By running on the device the runner can become electrostatically charged. If they touch a metal part of the device in this state, it can cause an electrostatic discharge from the user.
  • Page 81: Disposal

    Disposal Disposal The disposal of the equipment must be in accordance with the respective national regulations. Electrical and electronic devices must be disposed of separately from normal house- hold waste. An appropriate waste disposal company should be contacted. Properly dispose of the device at the end of its service life (e.g.
  • Page 82: Instruction Record

    All persons who will be working with the unit in the future (user) must receive the instructions. After successful commissioning and instructions the instruction record is signed by the instructor all persons trained and a copy must be sent to WOODWAY GmbH. Step Description Conducted Transfer of operating and maintenance instructions.
  • Page 83 When cleaning the unit always pull the power plug before the start. • • Maintenance and repair of medical devices and electrical equipment only by authorized personnel (WOODWAY service technicians, authorized WOODWAY service partner or medical technician). Notice on regular and recurring maintenance intervals with regard to safety ...
  • Page 84 Please fill out the instruction protocol completely and return it to WOODWAY. WOODWAY CONTINUUM treadmill Serial no.: ____________________________...
  • Page 85: Maintenance Report

    Maintenance Report Maintenance Report D ATE M AI NTEN ANCE MEASURES FROM REM ARKS 09/2019-v1.3en...
  • Page 86: Table Of Figures

    Table of Figures Fig. 1 CE Declaration of Conformity ............... 8 Fig. 2 Nameplate, sample ................16 Fig. 3 CONTINUUM dimensions ..............18 Fig. 4 Power connection ................18 Fig. 5 Carrying poles .................. 21 Fig. 6 Treadmill transportation with carrying poles ........21 Fig.

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