ActronAir ESP Plus Series Installation And Commissioning Manual
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ActronAir ESP Plus Series Installation And Commissioning Manual

Split ducted unit
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ESP Plus / ESP Ultima
Split Ducted Unit
Installation and Commissioning Guide - Indoor
Model Numbers
ESP Plus
ESP Ultima
SRV131E
SRM151E
SRV151E
SRM171E
SRV171E
SRM191E
SRV191E
SRM201E
SRV201E
SRM231E
SRV231E
IMPORTANT NOTE:
Please read this manual carefully before installing or operating your air conditioning unit.

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Summary of Contents for ActronAir ESP Plus Series

  • Page 1 ESP Plus / ESP Ultima Split Ducted Unit Installation and Commissioning Guide - Indoor Model Numbers ESP Plus ESP Ultima SRV131E SRM151E SRV151E SRM171E SRV171E SRM191E SRV191E SRM201E SRV201E SRM231E SRV231E IMPORTANT NOTE: Please read this manual carefully before installing or operating your air conditioning unit.

  • Page 2: Table Of Contents

    Split Ducted ESP Indoor Unit Installation and Commissioning Guide Table of Contents 01. Introduction ..........................03 01.01. Information About This Guide 01.02. Product Inspections 01.03. Codes, Regulations And Standards 01.04. Important Safety Symbols And Labels 02. Safety Instructions ........................04 03. Components Overview ......................... 05 03.01.

  • Page 3: Introduction

    Check your air conditioning unit and all items against the invoice upon receiving your shipment. Inspect the unit, components and accessories for any sign of damage. If there is any damage to the unit, contact ActronAir Customer Care Department immediately on: 1300 522 722.

  • Page 4: Safety Instructions

    Split Ducted ESP Indoor Unit Installation and Commissioning Guide 02. Safety Instructions • Only licensed HVAC technicians* should install and service this air conditioning equipment. Improper service or alteration by an unqualified technician could result in significant and major damage to the product or property which may render your warranty null and void.

  • Page 5: Components Overview

    Split Ducted ESP Indoor Unit Installation and Commissioning Guide 03. Components Overview 03.01. Indoor Unit Components Overview INDOOR UNIT EC MOTOR ID COIL 8 ZONE MODULE LID -CONTROL PANEL INDOOR CONTROL PANEL 03.02. Indoor Unit Electrical Panel Overview 8 ZONE MODULE EMC FILTER * INDOOR UNIT...

  • Page 6: Parts Specifications

    Split Ducted ESP Indoor Unit Installation and Commissioning Guide 04. Parts Specifications 04.01. ESP Plus Standard Parts Supplied With ESP Plus Fan Coil 8-ZONE 24V MODULE (Factory Included) Part Number : 8Z-24V Voltage : 240V (supply) and 24VAC (Zones Output) Connections : RJ45 Socket Dimensions - mm : 230 x 92 x 55 (W x H x D)
  • Page 7 Split Ducted ESP Indoor Unit Installation and Commissioning Guide Integrated Zone Barrels (Sold separately) Voltage : 24VAC Torque : Cable Length : 7 meters (Included) Part No. 4070-020 Part Number Diameter Length ZB-10-250 10” (250 mm) 290 mm ZB-12-300 12” (300 mm) 290 mm ZB-14-350 14”...
  • Page 8 Split Ducted ESP Indoor Unit Installation and Commissioning Guide 04.03.02. For ESP Ultima Zone Control (Sold Separately) Part Number : LM-ZC-2W (White) LM-ZC-2G (Grey) Voltage : 24 VAC Connections : RJ45 Socket Dimensions - mm : 72.5 x 101.5 x 12 (W x H x D) Zone Sensor (Sold separately) Part Number : LM-ZS-2W (White)

  • Page 9: Unit Dimensions And Clearances

    4. Minimum service access clearances are responsibilities of the DUCT WORK installer, ActronAir will not be held liable for any extra charges HEIGHT CLEARANCE = 340mm incurred due to lack of access.

  • Page 10: Srv151E / Srm151E Srv171E / Srm171E

    4. Minimum service access clearances are responsibilities of the DUCT WORK installer, ActronAir will not be held liable for any extra charges HEIGHT CLEARANCE = 340mm incurred due to lack of access Installation and Commissioning Guide - Split Ducted ESP Plus/Ultima Indoor Unit Doc.

  • Page 11: Srv191E / Srm191E Srv201E / Srm201E

    4. Minimum service access clearances are responsibilities of the DUCT WORK installer, ActronAir will not be held liable for any extra charges HEIGHT CLEARANCE = 410mm incurred due to lack of access.

  • Page 12: Srv231E / Srm231E

    4. Minimum service access clearances are responsibilities of the DUCT WORK installer, ActronAir will not be held liable for any extra charge HEIGHT CLEARANCE = 410mm incurred due to lack of access.

  • Page 13: Installation Instructions

    Compliance and consultation with the authorities having jurisdiction with the installation of this equipment is the responsibility of the installer. ActronAir will not be held liable for any damages or costs as a result of the installer’s failure to comply. Please refer to the matching outdoor unit Installation and Commissioning Guide for further information and details.
  • Page 14 Split Fan Coil System (Optional in some models) The ActronAir innovative 2-piece fan coil system provides a solution to your difficult and tight roof space installation requirement. This versatile system has a separate fan and coil sections. Each of the compact and lightweight section is simply installed in two separate locations and joined by flexible duct system.

  • Page 15: Unit Lifting Procedures

    & SELECTION DATA SRD175C / S Split Ducted ESP Indoor Unit Installation and Commissioning Guide ESP SPLIT DUCTED UNIT 07. Unit Lifting Procedures 07.01. Crane Lifting Method WARNING WH&S regulations must be observed and will take precedence during lifting process. DANGER Make sure rigging equipment, accessories and plant are sufficiently and safely capable to lift the unit in order to prevent potential damage to property, severe personal injury or death.

  • Page 16: Fork Lift Method

    & SELECTION DATA SRD175C / SRD175E ESP SPLIT DUCTED UNIT Split Ducted ESP Indoor Unit Installation and Commissioning Guide 07.02. Fork Lift Method Insert forklift Tines here ELECTRICAL PANEL END FIG. 2 INSERT FORKLIFT TINES HERE CAUTION DO NOT LIFT UNIT from this end in order to NICAL &...

  • Page 17: Safety Drain Tray

    Split Ducted ESP Indoor Unit Installation and Commissioning Guide 08. Safety Drain Tray NOTES • Refer to indoor unit dimension page for specification of drain connectors. CONDENSATE AND SAFETY TRAY • Test condensate drain installation to ensure that water flows freely and does not leak. Also check that the drain tray does DRAINAGE not overflow.

  • Page 18: Zone Barrel Mounting Instructions

    Split Ducted ESP Indoor Unit Installation and Commissioning Guide 09. Zone Barrel Mounting Instructions In the installation of zone barrels, extra caution must be taken as damper motors are IP20 Rated and MUST NOT BE INSTALLED IN AN AREA WHERE CONDENSATION WILL BE AN ISSUE. It is highly recommended that indoor units and accessories, particularly zone barrels, be mounted in the roof cavity.

  • Page 19: Installation

    Split Ducted ESP Indoor Unit Installation and Commissioning Guide 10. Installation 10.01. Wall Controls (LM7-2 / LM24-2) 1. Remove front cover, as shown in the diagram below 2. Remove back cover, as shown in the diagram below • Insert and gently twist screwdriver into the slot at the side •...
  • Page 20 Split Ducted ESP Indoor Unit Installation and Commissioning Guide 5. Attach PCB casing to the back cover 6. Select zone buttons • Attach the PCB casing by aligning with the back cover • Remove the relevant zone buttons for zone name to be mounted on the wall.

  • Page 21: Zone Control (Lm-Zc-2 For Esp Ultima Only)

    Split Ducted ESP Indoor Unit Installation and Commissioning Guide 10.02. Zone Control (LM-ZC-2 for ESP Ultima only) Install Zone Control at approximately 1.5m above the floor. Use the provided mounting template to ensure correct alignment and leveling of the Zone Control to the wall (Refer to Page 29 for mounting details).
  • Page 22 Split Ducted ESP Indoor Unit Installation and Commissioning Guide 3. Connect the RJ45 plug to Zone Control. 4. Mount back cover to the wall using the provided mounting • Feed the zone cable through the wall opening, make sure screws. not to damage the barb.

  • Page 23: Remote Zone Sensor Lm-Rs-2 For Esp Plus And Zone Sensor Lm-Zs-2 For Esp Ultima

    Split Ducted ESP Indoor Unit Installation and Commissioning Guide 10.03. Remote Zone Sensor LM-RS-2 for ESP Plus and Zone Sensor LM-ZS-2 for ESP Ultima IMPORTANT NOTES • Do not locate sensor on external walls, directly below the supply air grille or near other additional heat load sources, as these locations may alter sensor readings.
  • Page 24 Split Ducted ESP Indoor Unit Installation and Commissioning Guide 2. Detach cover plate carefully from Zone / Remote Sensor base as shown below SENSOR BASE THIS WAY UP Actron Controls SENSOR COVER PLATE 3. Connect cable / plug to Sensor. Zone Sensor (LM-ZS-2) •...
  • Page 25 5. Attach cover plate, as shown below • On completion of the mounting installation, check that the Sensor is aligned and leveled on the wall. • When fitting the cover plate, ensure that ActronAir logo is shown up right. ACTRONAIR LOGO...

  • Page 26: Wiring Connection Control Cable Length And Specification

    Split Ducted ESP Indoor Unit Installation and Commissioning Guide 11. Wiring Connection Control Cable Length and Specification OPTIONAL DUAL MASTER CONTROLLER (Mimic Logic) Master Secondary Wall Control ^ Wall Control ^ NOTE ^ Available in White and Grey colours INDOOR UNIT MODEL 4 CORE 14/0.20 (0.44mm) Shielded Data Cable...

  • Page 27: Zoning Cable Length And Specification

    25 m to be within the 100m maximum length. Recommended maximum cable length, provided total of preceding and subsequent cable connections are only 5 m. Total Cumulative length of all the aggregate cable must not exceed 250 meters. Consult ActronAir for longer cable length requirement.

  • Page 28: Esp Ultima

    Recommended maximum cable length, provided total of preceding and subsequent cable connections are only 5m. Total Cumulative length of all the aggregate cable must not exceed 250 meters. Consult ActronAir for longer cable length requirement. Total of 10 Zone Barrels are allowed for Ultima system and a maximum of 2 Zone Barrels are allowed per individual zone.

  • Page 29: Controller And Temperature Sensor Wiring Connections For Esp Plus Only

    Split Ducted ESP Indoor Unit Installation and Commissioning Guide 13. Wall Control and Temperature Sensor Wiring Connections for ESP Plus Only SPECIAL NOTES 1. For better responding temperature control it is recommended fitting remote wall mounted or return sensors. 2. Data cable must be 4 core 14/0.20 Screened cable. 3.
  • Page 30 Split Ducted ESP Indoor Unit Installation and Commissioning Guide On Board Sensor Only DATA CABLE FROM ULTIMA MODULE NOTE: DO NOT REMOVE LINK 8Z-VAV ZONE CONTROL ZONE ZONE ZONE ZONE ZONE ZONE ZONE ZONE LM-ZC-2 ZONE MOTOR AMIB LINK DATA One Zone Sensor Only DATA CABLE FROM ULTIMA MODULE...

  • Page 31: Operation

    Split Ducted ESP Indoor Unit Installation and Commissioning Guide 14. Operation Master Wall Control and Secondary Wall Control Secondary Wall Control Master Wall Control LM24-2 LM7-2 (Optional) (Optional) NOTES • Minimum 1 controller required. • For detailed identification and operation, please refer to Wall Control operation manual (Part No. 0525-079). Zone Control (ESP Ultima only) LED Display Indicates the status of the zone...
  • Page 32 Split Ducted ESP Indoor Unit Installation and Commissioning Guide Zone Control Identification Zone Control Mode On/Off button ESP AUTO Mode Indicator Turn the zone ON or Off. Illuminates when the Zone Control will automatically adjust the position of zone Room Temperature button damper to regulate the temperature.
  • Page 33 Split Ducted ESP Indoor Unit Installation and Commissioning Guide System Start Up During initial system start up, Zone Control will boot up and show zone number. During this period the LED display will initially show a horizontal bar moving back and forth. Once detected, its zone number will be displayed for several seconds before normal display (temperature setpoint) will be shown.
  • Page 34 Split Ducted ESP Indoor Unit Installation and Commissioning Guide Turning Zone ON and OFF Zone activation or deactivation via Master Wall Control. IMPORTANT NOTE Press any zone button to activate. Zone LED lights up indicating the zone is On. On / Off button Zone button 1.
  • Page 35 Split Ducted ESP Indoor Unit Installation and Commissioning Guide IMPORTANT NOTES • In Zone Control ESP AUTO mode, the controller will adjust the position of zone damper automatically in order to meet the desired temperature. • Heating mode will be displayed when the zone starts to heat the room. •...
  • Page 36 Split Ducted ESP Indoor Unit Installation and Commissioning Guide ESP Auto Mode The system will allow the Zone Control to automatically control the position of zone damper blade. The opening angle of damper blade will depend on the room temperature and setpoint temperature requirement. ZONE COOL ESP AUTO...
  • Page 37 Split Ducted ESP Indoor Unit Installation and Commissioning Guide Fan Mode "FAn" will be displayed on Zone Control display when the master Wall Control is set to fan only. During this period, the zone damper will be in the fully open position for maximum air circulation. Use this mode when air balancing the system on commissioning or for (indoor) fan only ventilation.
  • Page 38 Split Ducted ESP Indoor Unit Installation and Commissioning Guide Checking Individual Zone Temperature 1. While INSIDE, C and . are flashing, press the zone to be checked. • INSIDE, and C will turn Off. The selected zone LED and flashes. •...

  • Page 39: Zone Control And Sensor Mounting Dimensions

    Split Ducted ESP Indoor Unit Installation and Commissioning Guide 15. Zone Control And Sensor Mounting Dimensions 15.01. Zone Control (LM-ZC-2) - ESP Ultima Only Note: Drawn not to scale 72.5 mm 101.5 25mm 17mm 15.02. Zone Sensor (LM-RS-2 / LM-ZS-2) Note: Drawn not to scale (LM-ZS-2 shown below, dimensions are the same with LM-RS-2).

  • Page 40: Ec Fan Commissioning Guide

    Split Ducted ESP Indoor Unit Installation and Commissioning Guide 16. EC Fan Commissioning Guide Read Installation Instructions On Outdoor Unit Access Panel ESP Plus/Ultima Self-Learn Mode Activation Before activating ensure the following: 1. Return air filter, return air box and grille are properly installed. 2.
  • Page 41 In ESP mode the time will vary depending on the duct system and the number of zones open or closed at time of selection. Typically it will take approximately 3 minutes to achieve set speed from all zones open to 1 zone open. For further info visit www.actronair.com.au Installation and Commissioning Guide - Split Ducted ESP Plus/Ultima Indoor Unit...

  • Page 42: Frequently Asked Questions

    Split Ducted ESP Indoor Unit Installation and Commissioning Guide 17. Frequently Asked Questions Q. Does the back light on the individual Zone Control effect brightness of the room at night? A. The display back light turns off at approximately 6 seconds after any button is pressed. Q.
  • Page 43 Q. Does the ESP Ultima system use a different zone barrel to the standard On/Off type 24volt Actron Air barrels? A. No, they are the same barrels. ActronAir designed these zone motors with the intension to communicate with the ESP Ultima system.
  • Page 44 Split Ducted ESP Indoor Unit Installation and Commissioning Guide Q. Do I have to assign zones or sensor to zones on commissioning? A. No need, when the system is initially powered up the Ultima system will automatically acquire the utilized zones. Because each zone has its sensor there’s no need to assign sensor’s either.
  • Page 45 Q. Does the ESP Plus system use a different zone barrel to the standard ON/OFF type 24volt Actron Air barrels? A. No, they are the same barrels. ActronAir designed these zone motors with the intension to communicate with the ESP Plus system.

  • Page 46: Maintenance Frequency Checklist

    Split Ducted ESP Indoor Unit Installation and Commissioning Guide 18. Maintenance Frequency Checklist Regular servicing of equipment by a qualified technician is recommended every 12 months for residential applications and every quarter for commercial applications. Regular servicing of your unit helps in maintaining its optimum performance and reliability.

  • Page 47: Key Parts List

    Split Ducted ESP Indoor Unit Installation and Commissioning Guide 19. Key Parts List ESP PLUS MODELS ESP ULTIMA MODELS PART ITEM DESCRIPTION NUMBER 2520-313 EC ID Fan 2520-330 2520-334 1040-154 1040-156 Indoor Coil Assembly 1040-159 1040-169 1040-177 Sensor Indoor Coil In 2060-016 Sensor Indoor Coil Out 2060-021...
  • Page 48 ©Copyright 2019 Actron Engineering Pty Limited ABN 34 002767240. ®Registered Trade Marks of Actron Engineering Pty Limited. ActronAir is constantly seeking ways to improve the design of it’s products, therefore specifications are subject to change without notice. Document: 0525-078 Ver. 2 Issue Date: 09/2019...

This manual is also suitable for:

Esp ultima seriesEsp plus srv131eEsp plus srv151eEsp plus srv171eEsp plus srv191eEsp plus srv201e ... Show all

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