Summary of Contents for Xylem YSI IOEM
- Page 1 YSI Incorporated IOEM & REM (Input/Output) (Relay) Expansion Modules Safety and Installation Guide AquaManger configuration quick start guides included at chapter 4...
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Page 2: Table Of Contents
Rail Mount ................27 Manufacturer: Install the Weather Shield ...........27 YSI, Incorporated Wiring Information ................28 A Xylem Brand PCBs ..................28 1700/1725 Brannum Lane IOEM and REM Bulkhead Compression Fittings .....30 Yellow Springs, OH 45387 USA Accessing the I/O and REM Board ..........30 937-767-7241 Open Front Panel to Access I/O and REM Board ....32... - Page 3 Table of Contents Table of Contents Step 5 Wire I/Os on IOEM .............43 Appendix 7 Contact Us ................94 IOEM input configuration ............43 Ordering and Technical Support ............94 Directions to Wire (non temperature) IOEM Inputs ....43 Service Information ................94 Directions to wire temperature inputs ........46 Appendix 8 Recycling ................95 Directions to wire 4/20mA Outputs ..........47 Recycling ..................95...
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Page 4: Introduction
Introduction This page left intentionally blank. -IOEM Product Description -REM Product Description -Product features -Using this Manual -Specifications IOEM/REM Safey and Installation Guide... -
Page 5: Ioem And Rem Features
IOEM and REM channels to 5X00 networked instruments; • configure, graph and map IOEM systems and REM channels; Thank you for purchasing a YSI IOEM and/or REM Expansion Module(s). The • log and view IOEM channel system data and REM events;... -
Page 6: Ioem Product Description
Introduction Introduction IOEM product description REM use case output-The master 5X00 instrument receives information that a slave 5X00 DO system on the network is in DO low control range. The DO low control relay for this 5X00 slave is configured to relay 2 on a networked REM. The master IOEM instruments are configured as slave devices on an RS485 network. -
Page 7: Product Specifications
Introduction Introduction Product Specifications Analog input ranges Accuracy Resolution/Other To ensure accurate and reliable performance, operate IOEM and REM expansion modules according to specifications provided in the following tables. Damage and/ or incorrect operation could result if these specifications are not followed and would 0-1.0 VDC 0-1.0VDC: ±... -
Page 8: Safety
Introduction Power: There are two IOEM and REM power options. The DC version can only be powered by DC power. The AC version can be powered by AC or DC power. Power for DC external 12VDC power 9-16.5VDC; 2A Safety Version: source Power for AC... -
Page 9: This Is Important
Safety Safety THIS IS IMPORTANT CAUTIONS are used when personal injury or damage to equipment can result if safety information is not followed Take time to be safe when working on electrical circuits and equipment. It could .Les notices ATTENTION sont utilisées lorsque des blessures ou des save your life. - Page 10 Safety Safety ties de relais et des systèmes d’entrée auxiliaires. Déconnectez l’alimentation WARNING: Do not overload relays. Verify that the surge current at startup externe du modèle IOEM and REM avant de connecter ou de déconnecter does not exceed the relay load ratings. Be familiar with all safety information des composants et/ou des appareils périphériques.
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Page 11: Cautions
Safety Safety AVERTISSEMENT: l’ é quipement devrait être placé de façon à ce que le cordon CAUTION: Surge protectors are strongly recommended to protect from sec- puisse être facile à débrancher. ondary surges and lightning. Surge suppression devices should be located on the AC line supplying power to the IOEM and REM. -
Page 12: Installation & Wiring
Installation & Wiring This page left intentionally blank. -Installing & wiring IOEM and REM, components, and peripheral devices. IOEM/REM Safey and Installation Guide... -
Page 13: Hardware Installation
Installation and Wiring Installation and Wiring Step 6 - wire a network of 2 - 32 instruments, including slave address dip switch Hardware Installation configuration Step 7 - wire communications hardware Correctly install IOEM and REM system components and peripheral devices to ensure accurate data collection and reliable operation. -
Page 14: Mount The Ioem And Rem
Installation and Wiring Installation and Wiring Rail Mount WARNING: The equipment should be positioned so that the power cord can easily be disconnected. Mount IOEM and REM to handrail or pipe 1 to 1.5” (2.5 to 3.8cm) in diameter. The rail mount kit (YSI model number 6509) includes u-bolts, a pre-drilled metal AVERTISSEMENT: l’... -
Page 15: Wiring Information
Installation and Wiring Installation and Wiring First complete steps 1-2 under Surface Mount or steps 1-3 under Rail locations. IOEM and REM ground wires (also called drain wires) are terminated Mount depending on the type of installation. Note: You may need to to the metal plate as well. -
Page 16: Ioem And Rem Bulkhead Compression Fittings
Installation and Wiring Installation and Wiring IOEM and REM Bulkhead Compression Fittings IOEM wiring diagram located inside front panel Eight bulkhead compression fittings [4@ 3/8”(.9525cm), 2 @ 3/4” (1.905cm), and 2@ 1/2” (1.27cm)] located on the bottom of IOEM and REM enclosures provide watertight connections for system component wiring-figure 3.5 Rubber grommets must be “pushed out”... -
Page 17: Open Front Panel To Access I/O And Rem Board
Installation and Wiring Installation and Wiring Open Front Panel to Access I/O and REM Board Step 2 Ground IOEM and REM WARNING: Disconnect external power to the unit before doing any wiring. WARNING : Ground the IOEM and REM to avoid possible electrical shock or damage to the equipment. -
Page 18: Step 3 Wire Power
Installation and Wiring Installation and Wiring Terminate other end of the earth ground wire to a cold water pipe, steel IOEM ground rod, copper pipe, or earth ground. Complete other wiring to IOEM and REM. Close front panel - page 32. Step 3 Wire Power IOEM and REM expansion modules are available with either AC or DC power. - Page 19 Installation and Wiring Installation and Wiring Ferrite bead (YSI p/n 606399) IOEM AC power Ferrite bead assembled REM AC power CAUTION: Run high and low voltage cables through separate bulkhead and conduit. IOEM/REM Safey and Installation Guide IOEM/REM Safey and Installation Guide...
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Page 20: Wire Dc Power And Backup Power
Installation and Wiring Installation and Wiring Terminate AC power wires to pins “G” (ground), “L1”, and/or “L2/N” Feed DC power cable through drilled hole in rubber grommet to location A. The terminal strip is removable. according to applicable local electrical codes. Use minimum 18 gauge, 3 wire power cord. -
Page 21: Step 4 Wire Rem Relay Outputs
Installation and Wiring Installation and Wiring Directions to Wire Relay Outputs REM DC power WARNING: Disconnect external power to the unit before wiring. If any of the relay contacts are connected to a “hazardous-live” circuit, ALL contacts on ALL relays must be considered “hazardous-live” and appropriately protected from user contact outside the IOEM and REM enclosure. -
Page 22: Wiring A Contactor
Installation and Wiring Installation and Wiring Step 5 Wire I/Os on IOEM Complete wiring all REM relays that will be used in application. Close front panel -page 32. Configure 5X00 system relays using AquaManager PC software or directly Wire IOEM channel devices according to their application. IOEM channels can be through the instrument front panel. - Page 23 Installation and Wiring Installation and Wiring CAUTION: Run high and low voltage cables through separate bulkhead and A. Wire Digital input conduit. Wire Aux Digital Input • Use (-) and (+) pin for selected input channels 1-4 for IOEM-4 and 1-8 Install digital input device according to manufacturer’s instructions.
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Page 24: Directions To Wire Temperature Inputs
Installation and Wiring Installation and Wiring C. Analog 4/20mA source (not powered) and sink (powered) inputs : Run high and low voltage cables through separate bulkhead and CAUTION Wire 4/20mA source and sink inputs conduit. • Install 4/20mA analog device according to manufacturer’s instructions. •... -
Page 25: Step 6 Wire Network
Installation and Wiring Installation and Wiring Notes: B. 4/20mA Analog output Wire 4/20mA 5X00 instrument Analog output - *Use an RS485 Line Extender/Booster for distances over 4000’ (1220m). Communication failures may occur without it. Mount the booster in an area where it is protected from moisture. 4/20mA output device - Network traffic speed operates at ~ 230 KB and is not user selectable. - Page 26 Installation and Wiring Installation and Wiring WARNING: Disconnect external power to the unit before wiring. REM network AVERTISSEMENT : déconnectez l’alimentation externe de l’unité avant d’ e ffectuer un câblage quelconque. Perform steps 1 - 4 of IOEM and REM installation. Open front panel -page 32.
- Page 27 Installation and Wiring Installation and Wiring Figure 3.10 is a wiring diagram for the most common IOEM and REM network Testing network configurations configuration where a master 5X00 instrument is the first physical device in the network. Follow wiring instructions below to avoid testing network wiring with stubs. Use below network wiring testing method when master is first physical device on network.
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Page 28: Configure Dip Switches For Slave Devices
Installation and Wiring Installation and Wiring Configure dip switches for slave devices Network configurations Dip switches are used to set the network slave address. Dip switches are set at D IOEM E REM locations IOEM dip switch location Master slave slave slave slave... - Page 29 Installation and Wiring Installation and Wiring REM dip switch location slave address 4/termination on slave address 5/termination off slave address 6/termination on slave address 7/termination on slave address 8/termination off slave address 9/termination on slave address 10/termination on slave address 11/termination off slave address 12/termination on slave address 13/termination on slave address 14/termination off...
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Page 30: Step 7 Connect Communication Cable For Firmware Update
Installation and Wiring Installation and Wiring RS232 Communication slave address 25/termination on slave address 26/termination off slave address 27/termination on Use Category 5e patch cable from RS232 port at location E IOEM and F REM RS232 Communication. Use an RJ45 to DB9 adapter to connect cable to PC 9 pin com port. -
Page 31: Directions To Wire Direct Pc Connection For Firmware Update
Installation and Wiring Installation and Wiring Directions to Wire Direct PC Connection for firmware update Like all microprocessor based instruments, it may be necessary to upload firmware revisions to IOEM/REM instruments. Download new firmware using the Firmware Updater utility in AquaManager. A serial RS232 connection is necessary to run the Flash Programmer utility. - Page 32 Installation and Wiring Installation and Wiring Left click “Yes” to begin firmware upload. Firmware Updater screen opens; - The same .mdb file is used for all 5X00 and IOEM/REM instruments. Once the upload process begins the instrument type is determined and the appropriate firmware is uploaded.
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Page 33: Lightning And Surge Protection
Installation and Wiring Installation and Wiring “Unit is Up-To-Date” indicates that the expansion module has most recent firmware and upload is not necessary. 11. Remove RS232 communication cable. 12. Close front panel - page 32. Notes: - During upload, any active IOEM/REM devices are placed into Service Lightning and Surge Protection Hold which de-energizes any active systems including energized relays. -
Page 34: Sealants, Desiccants, And Securing Ioem And Rem
Installation and Wiring Installation and Wiring ATTENTION : les modèles d’IOEM (module d’expansion d’entré et de sortie) • Signal line suppressors should consist of a three-element gas tube followed et de REM (module d’expansion de relais) utilisent des appareils transistorisés by metal oxide varistors and suppressor diodes. - Page 35 Using AquaManager to configure IOEM and REM Channels This page left intentionally blank. IOEM/REM Safey and Installation Guide...
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Page 36: Ioem And Rem Configuration And Monitoring
Configuring IOEM/REM expansion modules Configuring IOEM/REM expansion modules IOEM and REM Configuration and Monitoring IOEM/REM terminology Below is a list of common terminology used to describe IOEM and REM devices IOEM and REM expansion modules do not have a user interface, meaning no as well as IOEM, REM and 5X00 Eaux system functionality: configuration other than hardware wiring (page 43 IOEM and page 40 REM) I/O-An IOEM instrument is an I/O device whose channels are wired and configured... -
Page 37: Quick Start - Ioem Configuration
Configuring IOEM/REM expansion modules Configuring IOEM/REM expansion modules function. Eaux systems also have datalogging and event logging functionality. The relay window displays a generic list of relays being relays 1-8 regardless if a lo- 2) 4/20mA output mode - IOEM channels can be configured as a 4/20mA output. cal relay has a user configured name. -
Page 38: Configure 5X00 E-Aux System For Ioem Input
Configuring IOEM/REM expansion modules Configuring IOEM/REM expansion modules At the Run Screen verify the configured E-Aux value is properly displayed. IOEM systems management window mode pulldown menu E-Aux system scaling and min/max configuration affect the displayed value. 5X00 Systems Management Eaux tab non PID control mode Configure 5X00 E-Aux system for IOEM input Follow steps 1-6 of hardware installation-starting on page 25;... -
Page 39: Configure 5X00 System For Ioem 4/20Ma Output
Configuring IOEM/REM expansion modules Configuring IOEM/REM expansion modules Configure 5X00 system for IOEM 4/20mA output - 4/20mA output channels can only be assigned to 1 5X00 system at a time. When selecting a 4/20mA output channel that is currently pending or confirmed AquaManager displays the below 4/20mA Conflict Error Follow steps 1-6 of hardware installation-starting on page 25;... -
Page 40: Reset Ioem To Factory
Configuring IOEM/REM expansion modules Configuring IOEM/REM expansion modules 5X00 Systems Management PID control mode with 4/20mA PID output control device icon will be displayed at the Run Screen for systems configured with a PID output control device. to upload system configuration to networked instrument; Verify wired 4/20mA output device is regulating the system correctly based on the system value. -
Page 41: Quick Start - Rem Configuration
Configuring IOEM/REM expansion modules Configuring IOEM/REM expansion modules Quick Start - REM Configuration Select 5X00 system tab to be configured; Configure 5X00 system fields. An REM has 4 relay outputs. REM relays are available at all 5X00 instrument Notes: menus including sensor, aux, E-Aux, Timer and system menus. - At AquaManager Help>Contents tab>Working with nodes>Expansion Use AquaManager to configure REM modules>REM>Configure REM relay to a 5X00 system bookmark for... -
Page 42: Appendices
Configuring IOEM/REM expansion modules If an AquaManager patch is available the user will be notified at AquaManager pro- gram launch. Because many AquaManager users run Autopoll 24/7 a new feature Appendices has been added to AquaManager to ensure the current AquaManager version is installed and running on the PC. -
Page 43: Appendix 1 Unpacking And Inspection
Unpacking and Inspection Troubleshooting Appendix 1 Unpacking and Inspection Appendix 2 Troubleshooting Inspect the outside of the shipping carton for damage. If damage is detected, contact Status leds the carrier immediately. Remove the instrument from the shipping container. Be careful not to discard any parts or supplies. Confirm that all items on the packing list There are 2 status leds located on IOEM and REM devices. -
Page 44: Network Troubleshooting
Troubleshooting Troubleshooting Issue possible cause possible solution Issue possible cause possible solution Verify menu configura- relays are not enabled for IOEM and REM does incorrect wiring of RS232 see “Status leds” on page control/alarm/timer system tion- See Set Points, not go into downloader connection 85 to confirm that expan- Controls, and Alarm>relay... -
Page 45: Appendix 3 Declaration Of Conformity
Declaration of Conformity Declaration of Conformity Appendix 3 Declaration of Conformity Declaration of Conformity Supplementary All performance met the continuous Information: unmonitored operation criteria as follows: • ESD, EN61000-4- :200 The undersigned hereby declares on behalf of the named manufacturer under our sole •... -
Page 46: Appendix 4 Alpha "A" Curve
FCC Required Notice Alpha “A” curve Appendix 4 Alpha “A” curve FCC Required Notice The Federal Communications Commission defines this product as a computing device and requires the following notice. This equipment generates and uses radio frequency energy and if not installed and used properly, may cause interference to radio and television reception. -
Page 47: Appendix 5 Parts And Accessories
Parts & Accessories Appendix 5 Parts and Accessories Appendix 6 Warranty YSI IOEM and REM instruments are warranted by YSI for two years from date of Item # Part Description purchase by the end user against defects in materials and workmanship (excluding... -
Page 48: Appendix 7 Contact Us
Contact Us Recycling Appendix 8 Recycling Appendix 7 Contact Us Ordering and Technical Support Recycling Please visit www.ysi.com for a list of YSI’s locations worldwide along with ad- YSI is committed to reducing the environmental footprint in the course of doing ditional contact information. -
Page 49: Index
Index Index Index could not find unit error 65 device timed out error 64 directions to update firmware 60 Unit is Up-To-Date message 65 Symbols Front panel open 32 5X00 instruments 5X00 family of instruments 8 5X00 systems 72 Grounding tanks 33 Accessories 92 AquaManager... - Page 50 Index Index loops 53 stars 53 Table of Contents 3 stub 49 Technical Support 94 Network termination relay 56 Troubleshooting AquaManager 87 email alarming 86 Panel mount 5200A 27 Feed Smart timer 87 Parts and accessories 92 firmware updater 86 PCBs (printed circuit boards) 28 network 86 Power (wire) 35...
- Page 51 Item # 606524 Rev B Drawing # 606524 April 22, 2015 ©2015 YSI Incorporated...