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Honeywell WEB-300E Series Installation Instructions Manual

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WEB-300E, WEB-600E/U,
CP-300E, CP-600E/U
Series Controllers
APPLICATION
The Honeywell WEB-300E, CP-300E, WEB-600E/U,
WEB-600E-O/U, and CP-600E/U controllers are
compact, embedded controller/server platforms that
allow integrated control and management of external
devices over the Internet. The 300E uses a
PowerPC 405 400Mhz processor; the 600E uses a
PowerPC 440 524Mhz processor. Each controller
supports two optional communications cards as well as
optional I/O expansion modules. Onboard static RAM
(SRAM) provides WEBs-AX station backup capability
without any battery installed. An optional backup battery
is also available.
IMPORTANT
This document covers the mounting and wiring
of the Honeywell WEB-300E, WEB-300E-O,
CP-300E, WEB-600E/U, CP-600E/U, and
WEB-600E-O/U controllers. It assumes that you
are an engineer, technician, or service person
who is performing control system installation.
Instructions in this document apply to the products listed
in Table 1.
Not covered in this document is the WEBs-AX software
installation and configuration required for a fully
functioning unit.
In addition, the mounting and wiring of JACE expansion
options are covered in separate documents. See
"Related Documentation" on this page, and "Expansion
Options" on page 5.
INSTALLATION INSTRUCTIONS
Related Documentation
For more information on configuring and using the WEB-
300E or WEB-600E/U controller, refer to the following
documents:
• JACE WEBs-AX Install and Startup Guide
• JACE Data Recovery Service (SRAM Support) -
Engineering Notes
• IO-16-H Input/Output Module Installation Instructions
(95-7756)
• IO-34-H Input/Output Module Installation Instructions
(95-7753)
Various optional card installation documents, such as:
• NPB-LON Installation Instructions (62-0263)
• NPB-2X-RS485 Option Card Installation Instructions
(95-7778)
• NPB-RS232 Option Installation Instructions (95-7779)
• WEBs-AX NPB-GPRS Modem Installation
Instructions
(62-0301)
• NPB-ZWAVE Option Card Installation Instructions
(62-0349)
• WEBs-AX Ndio Guide
• WEBs-AX User Guide
31-00010-01

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  Related Manuals for Honeywell WEB-300E Series

  Summary of Contents for Honeywell WEB-300E Series

  • Page 1 • NPB-2X-RS485 Option Card Installation Instructions APPLICATION (95-7778) • NPB-RS232 Option Installation Instructions (95-7779) • WEBs-AX NPB-GPRS Modem Installation The Honeywell WEB-300E, CP-300E, WEB-600E/U, Instructions WEB-600E-O/U, and CP-600E/U controllers are (62-0301) compact, embedded controller/server platforms that • NPB-ZWAVE Option Card Installation Instructions...
  • Page 2: Included In This Package

    WEB-300E, WEB-600E/U, CP-300E, CP-600E/U SERIES CONTROLLERS Table 1. Model Description WEB-300E WEB-300E, includes two Ethernet ports, one RS-232 port, and one RS-485 port. Web User Interface and Niagara Connectivity included. oBIX Client/Server driver included. WEB-300E-O WEB-300E with Open License, includes two Ethernet ports, one RS-232 port, and one RS-485 port.
  • Page 3 WEB-300E, WEB-600E/U, CP-300E, CP-600E/U SERIES CONTROLLERS PRECAUTIONS CAUTION This document uses the following warning and caution Work in a static-free area. conventions: Discharge any static electricity you may have accumulated. Discharge static electricity by touching a known, securely grounded object. CAUTION Do not handle printed circuit boards (PCBs) Cautions remind the reader to be careful.
  • Page 4: Physical Mounting

    WEB-300E, WEB-600E/U, CP-300E, CP-600E/U SERIES CONTROLLERS Physical Mounting • If mounting inside an enclosure, that enclosure should be designed to keep the unit within its required The following information applies about physically operating range considering a 20-watt dissipation by mounting the unit. the controller, plus dissipation from any other devices installed in the same enclosure.
  • Page 5: Board Layout

    WEB-300E, WEB-600E/U, CP-300E, CP-600E/U SERIES CONTROLLERS COVER TABS COVER COVER (2 EACH END) LIFTED AWAY PRESS IN TABS PRESS IN TABS M34985 Fig. 2. Press in four tabs on ends of cover to remove. Board Layout NOTE: If accessory modules are plugged into the controller, you may need to slide them away Fig.
  • Page 6: Installing An Option Card

    WEB-300E, WEB-600E/U, CP-300E, CP-600E/U SERIES CONTROLLERS Option cards typically provide additional communications WARNING features, with the following available models (with others still in development) listed in Table 2. Power to the controller must be OFF when installing or removing option cards, or damage will occur! Also, you must be very careful to plug an option card into its connector properly (pins aligned).
  • Page 7: Power Wiring

    WEB-300E, WEB-600E/U, CP-300E, CP-600E/U SERIES CONTROLLERS Table 3. Accessory modules compatible with the WEB/CP 300E and WEB/CP 600E/U Series controller Option Description Notes DIN-mountable, 24V isolated power module, used to Only one NPB-PWR-H/U per controller. power the controller from a dedicated, external, •...
  • Page 8 WEB-300E, WEB-600E/U, CP-300E, CP-600E/U SERIES CONTROLLERS NPB-PWR-H/U If desired, you can use the wall mount NPB-WPM-US/U in your office (to initially commission the controller), and then Use the NPB-PWR-H/U module to power the controller install the controller at the job using either a NPB-PWR-H/ (and if installed, IO-16-H/U modules) from a dedicated U or NPB-PWR-UN-H/U module.
  • Page 9: Communications Wiring

    WEB-300E, WEB-600E/U, CP-300E, CP-600E/U SERIES CONTROLLERS REMOVE COVER 6-PIN CONNECTOR NOT USED 120 OR 240VAC 50–60 HZ SINGLE PHASE LINE SUPPLIED EARTH GROUNDING WIRE EARTH GROUND NEUTRAL NOTE: THE 6-PIN CONNECTOR ON THE NPB-PWR-UN-H/U IS NOT USED WITH A WEB-300E OR WEB-600E/U SERIES CONTROLLER. THE 6-PIN CONNECTOR IS DESIGNED FOR USE WITH OTHER CONTROLLERS OR MODULES, AND MUST BE LEFT UNUSED.
  • Page 10 WEB-300E, WEB-600E/U, CP-300E, CP-600E/U SERIES CONTROLLERS PRIMARY ETHERNET (RJ-45) SECONDARY ETHERNET (RJ-45) LAN 1 LAN 2 OPTIONAL NIMH BATTERY AND BRACKET ASSEMBLY, IF INSTALLED, MOUNTS ON TOP OF THE OPTION SLOT AREA. 20-PIN OPTION CONNECTOR SLOT AREA (I/O AND (SLOT #1 POWER MODULES) THIS SIDE) EARTH GROUND...
  • Page 11: Disassembling The Controller

    WEB-300E, WEB-600E/U, CP-300E, CP-600E/U SERIES CONTROLLERS RS-485 Biasing — RS-485 bias resistors are different than “ter- mination resistors”, externally installed at the The RS-485 port on the controller’s base board has a pair two physical ends of a daisy-chained RS-485 of two-pin jumpers that can be shorted with jumper blocks trunk, across the “+”...
  • Page 12: Installing Shorting Blocks To Add Rs-485 Biasing

    WEB-300E, WEB-600E/U, CP-300E, CP-600E/U SERIES CONTROLLERS 4. Remove the metal shield and set it aside. To do this, 5. Use a 1/4 in. (7 mm) nutdriver to unscrew the four carefully pry up from the top (hole vented side) first, metal standoffs, and set them aside.
  • Page 13: Nimh Battery Pack

    WEB-300E, WEB-600E/U, CP-300E, CP-600E/U SERIES CONTROLLERS ABOUT BACKUP NiMH battery pack CONFIGURATIONS A custom 10-cell NiMH (nickel metal hydride) battery assembly is available as a separately orderable option for a 300E or 600E series controller. This battery assembly A 300E or 600E series controller allows two separate and incudes a metal bracket with the tie-wrapped NiMH configurable methods to preserve unsaved station data battery pack.
  • Page 14: Maintaining The Controller

    WEB-300E, WEB-600E/U, CP-300E, CP-600E/U SERIES CONTROLLERS Ethernet Ports correspond to the software configuration of the COM ports. LEDs show the transmit and receive activity for the Each Ethernet port has a green LED, labeled on the top serial ports and optional modem. cover “LAN2”...
  • Page 15: Battery Maintenance

    WEB-300E, WEB-600E/U, CP-300E, CP-600E/U SERIES CONTROLLERS INSTALLED NiMH BATTERY ASSEMBLY MOUNTING SCREWS (4) OPTIONAL NiMH BATTERY ASSEMBLY BRACKET PART (NPB-BATTERY/U) OF ASSEMBLY CONTROLLER WITH COVER REMOVED NiMH BATTERY CONNECTOR ON CONTROLLER BOARD NiMH BATTERY PLUGGED INTO CONNECTOR ON CONTROLLER M34988 Fig.
  • Page 16: Non-Replaceable Parts

    WEB-300E, WEB-600E/U, CP-300E, CP-600E/U SERIES CONTROLLERS Non-replaceable Parts WARNING Other than the parts listed in the replacement parts Do not incinerate or mutilate the battery, as sections, there are no serviceable components on the this may cause it to burst or release toxic base assembly.
  • Page 17: Returning A Defective Unit

    WEB-300E, WEB-600E/U, CP-300E, CP-600E/U SERIES CONTROLLERS 8. Check the RS-485 biasing jumpers on the existing Prior to returning the unit, contact your vendor to obtain a unit, and duplicate on the replacement unit (See return materials authorization (RMA) number and other “Disassembling the controller.”...
  • Page 18 WEB-300E, WEB-600E/U, CP-300E, CP-600E/U SERIES CONTROLLERS 6-23/32 (171) 11/64 DIA. WEB-300E OR WEB-600E/U 3-3/4 (95) NOTE: ELECTRONIC AND PRINTED VERSIONS OF THIS 2-1/2 DOCUMENT MAY NOT SHOW DIMENSIONS TO SCALE. (64) (102) VERIFY ALL MEASUREMENTS BEFORE DRILLING. DIN MOUNTING IS RECOMMENDED OVER TAB MOUNTING. SEE FIGURE 1.
  • Page 19 WEB-300E, WEB-600E/U, CP-300E, CP-600E/U SERIES CONTROLLERS 31-00010—01...
  • Page 20 WEB-300E, WEB-600E/U, CP-300E, CP-600E/U SERIES CONTROLLERS By using this Honeywell literature, you agree that Honeywell will have no liability for any damages arising out of your use or modification to, the literature. You will defend and indemnify Honeywell, its affiliates and subsidiaries, from and against any liability, cost, or damages, including attorneys’...