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Roadmaster 1109-174 Installation Instructions

Roadmaster 1109-174 Installation Instructions

Auxiliary rear anti-sway bar kit for kodiak 4500-5500

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Installation Instructions
Auxiliary Rear Anti-Sway
Bar Kit for Kodiak
4500-5500
part #1109-174 1-5/8" diameter
Note: for use with vehicles equipped with
Granning Air Ride systems only
Note: do not remove the factory anti-sway bar. This kit is designed to
support the factory anti-sway bar — not replace it.
INTRODUCTION
Thank you for purchasing this anti-sway bar kit. This kit is designed to improve the handling characteristics of your Kodiak
4500/5500 by reducing the body roll and balancing the weight transfer during cornering. The anti-sway bar kit is engineered
for long life and trouble-free performance. For maximum suspension control, use this kit along with our front anti-sway bar kit.
All the hardware needed for installation is included in this kit. Refer to the PARTS LIST in these instructions to identify the parts.
SUGGESTED TOOLS
The following tools are suggested to complete the installation procedures:
Standard socket and wrenches
WARNING
• If raising the vehicle to install the anti-sway bar, always support
the vehicle with jack stands at both frame rails or at the rear axle
before working underneath. Ensure that the jack stands are securely
positioned, and are rated at or above the weight of the vehicle.
•The installer must read the instructions and use all bolts and parts
supplied. Use only the parts supplied by ROADMASTER to install
this kit.
• Minor modifications are sometimes necessary due to slight vehicle
variations, even for the same year, make and model.
• Regardless of year, make and model, a wide range of options for
specific applications may or may not interfere with the installation.
It is the installer's responsibility to make certain that equipment is
not damaged once the suspension solution travels through the full
range of motion. Failure to ensure adequate clearance could result
in non-warranty property damage, personal injury or even death.
ROADMASTER, Inc. • 6110 NE 127th Ave. • Vancouver, WA 98682 • 800-669-9690 • www.roadmasterinc.com
Failure to follow these instructions
can result in property damage, per-
sonal injury or even death.
Thank you for purchasing anti-sway
bar kit. Please read through these
• If running changes were made by the manufacturer after this kit
was designed, there may be weldments, braces, gussets, or other
structural items which interfere with the installation. It is the in-
staller's responsibility to allow for these running changes without
sacrificing the structural integrity of the anti-sway bar. Failure to
securely fasten the anti-sway bar could result in property damage,
personal injury or even death.
•ROADMASTER will not be responsible for any damage or injury
resulting from any modification or alteration.
• Check ALL the fasteners for tightness before and after road testing
the vehicle.
• Do not use this document for custom fabrication, as it may not
show all parts or structural components.
• Do not use an air impact wrench when re-installing bolts, as stripped
threads may result.
• This anti-sway bar is only warranteed for the original installation.
Installing a used anti-sway bar on another vehicle is not recom-
mended and will void the warranty.
85-4607 rev. 00 11-10
instructions before installation.

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Summary of Contents for Roadmaster 1109-174

  • Page 1 Failure to ensure adequate clearance could result mended and will void the warranty. in non-warranty property damage, personal injury or even death. ROADMASTER, Inc. • 6110 NE 127th Ave. • Vancouver, WA 98682 • 800-669-9690 • www.roadmasterinc.com...
  • Page 2 PARTS LIST Part #1109-174 Part # Description 12 350096-80 ½” x 1¾” NC bolt 1 B141 Bracket 13 350308-00 Cut washer 2 B629 Front bracket left 14 350347-00 9/16” cut washer 3 B630 Front bracket right 15 350259-00 ½” NC nylon nut...
  • Page 3 INSTALLATION The following instructions must be followed in the order listed to ensure a proper installation and to preserve the ROADMASTER warranty. Figure 1 1. Install the Frame Brackets Note: do not remove the factory anti-sway bar. This kit is designed to support the factory anti-sway bar —...
  • Page 4 INSTALLATION Figure 7 3. Install the Anti-Sway bar. Start by bolting the B632 bolt to the endlink and frame bracket using the ½ x 2.5” bolt, with the bolt head facing towards the outside. Use the supplied 9/16” cut washer on the inside. Grease the bushings with the supplied lube and install on the anti-sway bar.