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Roadmaster 1149-107 Installation Instructions Manual

Front sway bar kit
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Installation Instructions

Front Sway Bar Kit for
Spartan WC2000
part #1149-107 1-½" diameter
INTRODUCTION
Thank you for purchasing this sway bar kit. This kit is designed to improve the handling characteristics of your motorhome by
reducing the body roll and balancing the weight transfer during cornering. The sway bar kit is engineered for long life and trouble-
free performance. For maximum suspension control, use this kit along with our rear sway bar kit.
All the hardware needed for installation is included in this kit. Refer to the PARTS LIST in these instructions to identify the parts.
SUGGESTED TOOLS
The following tools are suggested to complete the installation procedures:
• General Hand Tools
• Socket Wrench
• If raising the vehicle to install the sway bar, always support
the vehicle with jack stands at both frame rails or at the
rear axle before working underneath. Ensure that the jack
stands are securely positioned, and are rated at or above
the weight of the vehicle.
• The installer must read the instructions and use all bolts
and parts supplied.
• Minor modifications are sometimes necessary due to slight
vehicle variations, even for the same year, make and
model.
ROADMASTER, Inc. • 6110 NE 127th Ave • Vancouver, WA 98684 • 800-669-9690 • fax 503-288-8900 • roadmasterinc.com
• Socket & Wrenches (11/16" & ¾")
• ½" Drill
• Drill Bits
WARNING
• Torque Wrench
• Center Punch
WARNING
• Use only the parts supplied by ROADMASTER to install this
kit.
• ROADMASTER will not be responsible for any damage or
injury resulting from any modification or alteration.
• Check ALL the fasteners for tightness before and after road
testing the vehicle.
• Do not use this document for custom fabrication, as it may
not show all parts or structural components.
• Do not use an air impact wrench when re-installing bolts,
as stripped threads may result.
F F F F F ailure to follow these instructions can result in
ailure to follow these instructions can result in
ailure to follow these instructions can result in
ailure to follow these instructions can result in
ailure to follow these instructions can result in
property damage, personal injury or even death.
property damage, personal injury or even death.
property damage, personal injury or even death.
property damage, personal injury or even death.
property damage, personal injury or even death.
85-3435 rev. 00 02-06
Thank you for purchasing our sway
bar kit. Please read through these
instructions before installation.

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Summary of Contents for Roadmaster 1149-107

  • Page 1: Installation Instructions

    ROADMASTER, Inc. • 6110 NE 127th Ave • Vancouver, WA 98684 • 800-669-9690 • fax 503-288-8900 • roadmasterinc.com...

  • Page 2: Parts List

    Two (2) years at no extra charge. Your product registration is an important record for ROADMASTER to keep in touch with you. It also enables us to expedite any future claim, update or recall that may arise concerning our products.
  • Page 3 INSTALLATION The following instructions must be followed in the order listed to ensure a proper installation and to preserve the ROADMASTER warranty. 1. Remove the parts from the box and match the parts Figure 1 with the list. Make sure that the kit has all the parts shown on the parts list on page 2.
  • Page 4 INSTALLATION 9. Install a cup washer and grommet at the top of the end link bolt. Install a cup washer on the link bolt so that the inside of the washer is away from the shoulder of the link bolt. Install a Figure 3 grommet next to the cup washer.
  • Page 5 INSTALLATION Test drive and inspect the installation. Make sure all the fasteners are tightened correctly. Test drive the vehicle and listen for noise. Inspect the sway bar assembly after the test drive. WARNING After road testing, re-check all fasteners for proper tightness — if a fastener has worked loose or fallen off, re-tighten or replace it.

  • Page 6: Limited Warranty

    1. WARRANTY 1a. WARRANTY OF CONFORMITY AT TIME OF SALE ROADMASTER, Inc. warrants that at the time of sale of this product it will be free from defects in material and manufacture and will conform to ROADMASTER’S specifications for the product.