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ATH-Heinl M32 User Manual

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Banden de- en montageapparaat
MSH equipment
Appelmarkt 7
1681 PE Zwaagdijk-Oost
Tel: 0228-561100
Fax: 0228-561112
Mail:
info@msh-equipment.nl
Handleiding
ATH-M32 - AT 151030
ATH-M52 - AT 151032
ATH-M72 - AT 151034
Website: www.msh-equipment.nl
Taal: Engels

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Summary of Contents for ATH-Heinl M32

  • Page 1 Taal: Engels Handleiding Banden de- en montageapparaat ATH-M32 - AT 151030 ATH-M52 - AT 151032 ATH-M72 - AT 151034 MSH equipment Appelmarkt 7 1681 PE Zwaagdijk-Oost Tel: 0228-561100 Fax: 0228-561112 Mail: info@msh-equipment.nl Website: www.msh-equipment.nl...
  • Page 2 ´ ´...

  • Page 3: Table Of Contents

    Electric diagram 380V ......................- 46 - WARRANTY NOTE ........................- 47 - NOTES ............................. - 49 - ® Copyright by ATH-Heinl GmbH & Co. KG, 2014, All rights reserved /Misprint and technical changes reserved / Issue: 12/2014 - 2 -...
  • Page 4 INTR RODUCTION neral informa ations THIS S MANUAL IS AN INHE ERENT PART T OF THE M MACHINE. IT MUS ST BE READ D AND UNDE ERSTOOD F FROM THE O OPERATOR THERE E IS NO RES SPONSIBILIT TY FOR DAM MAGES, WH HICH ARE R RESULTING...

  • Page 5: Description Of Tire Changer M32

    For adjusting the arrestor for the horizontal movement of the mounting head Fixing screw for the mounting head Mounting tower Swiveling sidewards ® Copyright by ATH-Heinl GmbH & Co. KG, 2014, All rights reserved /Misprint and technical changes reserved / Issue: 12/2014 - 4 -...

  • Page 6: Description Of Tire Changer M52 And M72

    For breaking the bead off the rim Housing Foot pedal control Inflator For filling the tire Compressed air maintenance unit ® Copyright by ATH-Heinl GmbH & Co. KG, 2014, All rights reserved /Misprint and technical changes reserved / Issue: 12/2014 - 5 -...

  • Page 7: Operation Of Tire Changer

    Press the pedal so that the mounting tower swivels backwards. Press it again so that the mounting tower swivels forward again. ® Copyright by ATH-Heinl GmbH & Co. KG, 2014, All rights reserved /Misprint and technical changes reserved / Issue: 12/2014 - 6 -...
  • Page 8 By pulling the button the fixing will be released and the mounting head (4) can be adjusted. ® Copyright by ATH-Heinl GmbH & Co. KG, 2014, All rights reserved /Misprint and technical changes reserved / Issue: 12/2014 - 7 -...

  • Page 9: Technical Data

    = Center ring ET = Offset 1 = Rim center 2 = Rim hub 1 inch = 2,54 cm ® Copyright by ATH-Heinl GmbH & Co. KG, 2014, All rights reserved /Misprint and technical changes reserved / Issue: 12/2014 - 8 -...
  • Page 10 INST TALLATION machine sho ould be insta alled only by authorized p personal acc cording to the e manual. Tran nsport and s storage Alwa ays use suita able means f for transporti ng and posi tioning the m machine and keep attenti on to the gra avity...

  • Page 11: Place Of Installation

    Sea level < 1000 m Air humidity 50% at 40°C – 90% at 20 °C M52 / M72 ® Copyright by ATH-Heinl GmbH & Co. KG, 2014, All rights reserved /Misprint and technical changes reserved / Issue: 12/2014 - 10 -...

  • Page 12: Fixing

    Fixi It is recommende ed to fix the machine on the intended d points with anchor scre ws M16 or co corresponding g anchors on n the floor Tighten the e nut with the Bore e holes, pay attention in necessary torque spec ified...

  • Page 13: Pneumatic Connection

    eumatic con nection air pressure e should corr respond to th he technical d data. maximum re espectively m minimum pre ssure guar rantees a co rrect function n without pos ssible damag ges. It is recommende ed to use a n non-return va alve (D) –...

  • Page 14: Operation

    Maintenance, Disposal Reparations are only allowed to be made by the after sales service of the manufacturer. ® Copyright by ATH-Heinl GmbH & Co. KG, 2014, All rights reserved /Misprint and technical changes reserved / Issue: 12/2014 - 13 -...

  • Page 15: General Instructions

    ALL WARNING SYMBOLS MUST BE ALWAYS READABLE; THEY MUST BE REPLACED IMMEDIATELY IN CASE OF ANY DAMAGE ON IT. ® Copyright by ATH-Heinl GmbH & Co. KG, 2014, All rights reserved /Misprint and technical changes reserved / Issue: 12/2014 - 14 -...
  • Page 16 Some tires have a pressure control system. While mounting or demounting a tire this system may not be damaged. ® Copyright by ATH-Heinl GmbH & Co. KG, 2014, All rights reserved /Misprint and technical changes reserved / Issue: 12/2014 - 15 -...

  • Page 17: Bead Breaking Of Tires

    Do only use approved lubricants! Make the same with the second wheel side. ® Copyright by ATH-Heinl GmbH & Co. KG, 2014, All rights reserved /Misprint and technical changes reserved / Issue: 12/2014 - 16 -...

  • Page 18: Clamping Of Tires

    Press the pedal slightly for adjusting the necessary rim size. As soon as it is adjusted, release the pedal. The pedal is now in the first notch position. ® Copyright by ATH-Heinl GmbH & Co. KG, 2014, All rights reserved /Misprint and technical changes reserved / Issue: 12/2014 - 17 -...
  • Page 19 A At the type M M32 there mu ust be additio onally fitted th adjustment w wheel for the e swinging ar The adjustm ent of the au...

  • Page 20: Demounting Of A Tire

    It is recomme endable to u use plastic br races respec ctively a plast tic mounting head when m mounting rim ms of light allo oy for not dam maging them mounting of a tire The guidelin nes of WdK (Trade assoc ciation of the e German rub...

  • Page 21: Mounting Of A Tire

    If it is a tubed d tire the tub be should now w be remove For levering out the lowe er tire bead lif ft the tire as far as it is at t the same he eight as the drop c center of the rim.
  • Page 22 Coat the tire and the rim sufficiently w with a tire be ead lubricant. Check if the mounting he ead is correc tly adjusted t to the rim. If necessary adjust it as d described in the subitem „Adjustment t of mounting head”.

  • Page 23: Filling Of A Tire

    I fit is a tubed d tire the tub be in the tire must now be e correctly po ositioned. Pa attention to t that the tube is in that wa ay positioned d so that it wo on´t be dama aged during the fu urther mounti...
  • Page 24 Make sure th hat the tire w was totally co ated with lub bricant. Now start the e filling proce ess. If the air qua antity of the in nflator is not enough to p press the tire over the bea ad of the rim it is p possible to in...

  • Page 25: Maintenance

    NTENANCE TO GUARAN NTEE A SAF FE OPERTIO ON OF THE M MACHINE TH HE OPERAT TOR IS OBLI IGED TO MA AINTAIN TH MACH HINE REGUL LARLY. NLY AUTHOR RIZED SERV VICE PARTN NERS ARE A ALLOWED T TO MAKE RE EPARATION WORKS.
  • Page 26 Main ntenance in nstructions e machine h as to be mai intained and cleaned reg gularly, indep pendent from m the dirt. Afterward ds the machin ne has to be treated with a cleaning a agent (e.g. o il or wax spr ay).

  • Page 27: Troubleshooting

    Pedal control: Check the release spring for damages. INTO THE INITIAL POSITION PAY ATTENTION TO THAT ONLY ORIGINAL PARTS AND ACCESSORIES WILL BE USED. ® Copyright by ATH-Heinl GmbH & Co. KG, 2014, All rights reserved /Misprint and technical changes reserved / Issue: 12/2014 - 26 -...
  • Page 28 Main ntenance an nd service in nstructions All mainte enance and s service work ks should be done at leas st once a mo MPRESSED AIR MAINT ENANCE UN JUSTMENT O OF WORKIN NG PRESSU Check the w working press sure which is s indicated in n the...
  • Page 29 Clean the valve block (V) with compressed air, possibly it must be changed. Clean the silencer (S). If the silencer is damaged, change it. ® Copyright by ATH-Heinl GmbH & Co. KG, 2014, All rights reserved /Misprint and technical changes reserved / Issue: 12/2014 - 28 -...
  • Page 30 UNTING HEA AD ADJUST TMENT Loosen the l locking screw w (1) on the mounting he ead. By tightening g respectivel ly loosening of both setscrews (2 2) the angle o of the mount ting head to t rim can be a adjusted.

  • Page 31: Disposal

    The machine contains some substances which pollute the environment and are dangerous for the human body if they are not handled correctly. ® Copyright by ATH-Heinl GmbH & Co. KG, 2014, All rights reserved /Misprint and technical changes reserved / Issue: 12/2014 - 30 -...

  • Page 32: Declaration Of Conformity

    DURCH UMBAUTEN UND/ODER VERÄNDERUNGEN AN DER MASCHINE WIRD DIE CE-PRÜFUNG AUSSER KRAFT GESETZT UND EINE HAFTUNG AUSGESCHLOSSEN. ® Copyright by ATH-Heinl GmbH & Co. KG, 2014, All rights reserved /Misprint and technical changes reserved / Issue: 12/2014 - 31 -...

  • Page 33: Spare Part List

    SPARE PARTS LIST ® Copyright by ATH-Heinl GmbH & Co. KG, 2014, All rights reserved /Misprint and technical changes reserved / Issue: 12/2014 - 32 -...
  • Page 34 Housing ® Copyright by ATH-Heinl GmbH & Co. KG, 2014, All rights reserved /Misprint and technical changes reserved / Issue: 12/2014 - 33 -...
  • Page 35 Mounting tower M32 ® Copyright by ATH-Heinl GmbH & Co. KG, 2014, All rights reserved /Misprint and technical changes reserved / Issue: 12/2014 - 34 -...
  • Page 36 Mounting tower M52 and M72 ® Copyright by ATH-Heinl GmbH & Co. KG, 2014, All rights reserved /Misprint and technical changes reserved / Issue: 12/2014 - 35 -...
  • Page 37 Turntable M32 and M52 ® Copyright by ATH-Heinl GmbH & Co. KG, 2014, All rights reserved /Misprint and technical changes reserved / Issue: 12/2014 - 36 -...
  • Page 38 Turntable M72 ® Copyright by ATH-Heinl GmbH & Co. KG, 2014, All rights reserved /Misprint and technical changes reserved / Issue: 12/2014 - 37 -...
  • Page 39 Bead breaker ® Copyright by ATH-Heinl GmbH & Co. KG, 2014, All rights reserved /Misprint and technical changes reserved / Issue: 12/2014 - 38 -...
  • Page 40 Motor ® Copyright by ATH-Heinl GmbH & Co. KG, 2014, All rights reserved /Misprint and technical changes reserved / Issue: 12/2014 - 39 -...
  • Page 41 Pedal unit M32 ® Copyright by ATH-Heinl GmbH & Co. KG, 2014, All rights reserved /Misprint and technical changes reserved / Issue: 12/2014 - 40 -...
  • Page 42 Pedal unit M52 and M72 ® Copyright by ATH-Heinl GmbH & Co. KG, 2014, All rights reserved /Misprint and technical changes reserved / Issue: 12/2014 - 41 -...
  • Page 43 Maintenance unit and filling device ® Copyright by ATH-Heinl GmbH & Co. KG, 2014, All rights reserved /Misprint and technical changes reserved / Issue: 12/2014 - 42 -...

  • Page 44: Appendix

    APPENDIX Pneumatic diagram M32 ® Copyright by ATH-Heinl GmbH & Co. KG, 2014, All rights reserved /Misprint and technical changes reserved / Issue: 12/2014 - 43 -...
  • Page 45 Pneumatic diagram M52 / M72 ® Copyright by ATH-Heinl GmbH & Co. KG, 2014, All rights reserved /Misprint and technical changes reserved / Issue: 12/2014 - 44 -...

  • Page 46: Electric Diagram 220V

    Elektric diagram 220V ® Copyright by ATH-Heinl GmbH & Co. KG, 2014, All rights reserved /Misprint and technical changes reserved / Issue: 12/2014 - 45 -...

  • Page 47: Electric Diagram 380V

    Elektric diagram 380V ® Copyright by ATH-Heinl GmbH & Co. KG, 2014, All rights reserved /Misprint and technical changes reserved / Issue: 12/2014 - 46 -...

  • Page 48: Warranty Note

    24 hours to ATH-Heinl) Ort & Datum / Place & date Unterschrift & Stempel / Sign & stamp ® Copyright by ATH-Heinl GmbH & Co. KG, 2014, All rights reserved /Misprint and technical changes reserved / Issue: 12/2014 - 47 -...
  • Page 49 (according to operation instructions and/or instructions), faulty electrical connections (rotating field, rated voltage, fuse protection) or improper use (overload, outdoor installation, technical changes)! ® Copyright by ATH-Heinl GmbH & Co. KG, 2014, All rights reserved /Misprint and technical changes reserved / Issue: 12/2014 - 48 -...

  • Page 50: Notes

    NOTES ® Copyright by ATH-Heinl GmbH & Co. KG, 2014, All rights reserved /Misprint and technical changes reserved / Issue: 12/2014 - 49 -...
  • Page 51 ® Copyright by ATH-Heinl GmbH & Co. KG, 2014, All rights reserved /Misprint and technical changes reserved / Issue: 12/2014 - 50 -...
  • Page 52 ® Copyright by ATH-Heinl GmbH & Co. KG, 2014, All rights reserved /Misprint and technical changes reserved / Issue: 12/2014 - 51 -...
  • Page 53 ® Copyright by ATH-Heinl GmbH & Co. KG, 2014, All rights reserved /Misprint and technical changes reserved / Issue: 12/2014 - 52 -...

This manual is also suitable for:

M52M72

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