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ATH-Heinl M72 Operating Instructions Manual

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OPERATING INSTRUCTIONS
ATH
M72

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Summary of Contents for ATH-Heinl M72

  • Page 1 OPERATING INSTRUCTIONS...

  • Page 2: Table Of Contents

    SPARE PART BOOK ......................- 46 - 10.0 NOTES ..........................- 75 - ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-03 Manufacturer ATH-Heinl GmbH & CO.KG - 2 -...

  • Page 3: Introduction

    TIP: Provides more information on functionality and tips for using the device efficiently. Appropriate protective clothing must be worn for all work on the described system. ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-03 Manufacturer ATH-Heinl GmbH & CO.KG...

  • Page 4: Description

    Foot pedal control Tyre inflator To inflate the tyre Compressed air maintenance unit ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-03 Manufacturer ATH-Heinl GmbH & CO.KG - 4 -...
  • Page 5 These can be unsecured again by pulling the button and released to adjust the assembly head (4). ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-03 Manufacturer ATH-Heinl GmbH & CO.KG...

  • Page 6: Operation

    Some wheels have a tyre pressure control system. This system may not be damaged on assembly or disassembly. ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-03 Manufacturer ATH-Heinl GmbH & CO.KG...
  • Page 7 Only used approved products! Repeat the procedure for the second wheel side. ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-03 Manufacturer ATH-Heinl GmbH & CO.KG - 7 -...
  • Page 8 For hard tyres, the assembly arm can be used on the blank holder with a cone adapter. ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-03 Manufacturer ATH-Heinl GmbH & CO.KG...
  • Page 9 ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-03 Manufacturer ATH-Heinl GmbH & CO.KG...
  • Page 10 When working with tubular tyres, the tube should now be removed from the tyre. ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-03 Manufacturer ATH-Heinl GmbH & CO.KG...
  • Page 11 Cover the tyre and the wheel rim in a sufficient amount of assembly paste. ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-03 Manufacturer ATH-Heinl GmbH & CO.KG...
  • Page 12 ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-03 Manufacturer ATH-Heinl GmbH & CO.KG - 12 -...
  • Page 13 In order to complete the process, release the wheel rim clamp to remove the wheel. ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-03 Manufacturer ATH-Heinl GmbH & CO.KG...
  • Page 14 2-3 km) ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-03 Manufacturer ATH-Heinl GmbH & CO.KG...

  • Page 15: Technical Data

    1 = rim centre 2 = contact surface 1 inch = 2.54 centimetres ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-03 Manufacturer ATH-Heinl GmbH & CO.KG - 15 -...

  • Page 16: Scale Drawing

    Scale Drawing ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-03 Manufacturer ATH-Heinl GmbH & CO.KG - 16 -...

  • Page 17: Installation

    Keep the packaging material out of the reach of children as it may be hazardous. ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-03 Manufacturer ATH-Heinl GmbH & CO.KG...

  • Page 18: Delivery Contents

    Plastic protector for side bead breakers Manual tyre inflator Compressed air maintenance unit 16A CEE plug ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-03 Manufacturer ATH-Heinl GmbH & CO.KG - 18 -...

  • Page 19: Location

    Humidity 50% at 40 °C – 90% at 20 °C Drawing ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-03 Manufacturer ATH-Heinl GmbH & CO.KG - 19 -...

  • Page 20: Fixing

    The compressed air maintenance unit must be serviced at regular intervals. The maximum or minimum pressure ensures perfect functioning without any damage. ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-03 Manufacturer ATH-Heinl GmbH & CO.KG...

  • Page 21: Hydraulic Connection

    Machine assembly must be carried out by a qualified and competent person. ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-03 Manufacturer ATH-Heinl GmbH & CO.KG - 21 -...

  • Page 22: 2.10 Completion Of Work

    Warning: in some cases, this must be checked at regular intervals and tightened if necessary (note in the instructions). ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-03 Manufacturer ATH-Heinl GmbH & CO.KG...

  • Page 23: Operation

     Annual check of the machine by an authorised and trained person ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-03 Manufacturer ATH-Heinl GmbH & CO.KG - 23 -...

  • Page 24: Basic Information

    Moving parts of the machine can catch loose clothing, long hair or jewellery. ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-03 Manufacturer ATH-Heinl GmbH & CO.KG...

  • Page 25: Maintenance

    Minimum requirement for truck mounting machine: Impact anchor M12 x 100 Compressed air system ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-03 Manufacturer ATH-Heinl GmbH & CO.KG - 25 -...

  • Page 26: Safety Regulations For Oil

    Oil is a combustible medium. Pay attention to possible hazards. Wear oil-resistant protective clothing, such as gloves, goggles, protective clothing, etc. ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-03 Manufacturer ATH-Heinl GmbH & CO.KG...

  • Page 27: Notes

    Check motor and transmission for function and wear Check welds and construction Visual inspection (according to inspection plan) ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-03 Manufacturer ATH-Heinl GmbH & CO.KG - 27 -...

  • Page 28: Troubleshooting / Error Display And Solutions

    ALWAYS USE ORIGINAL PARTS AND ACCESSORIES ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-03 Manufacturer ATH-Heinl GmbH & CO.KG - 28 -...

  • Page 29: Maintenance And Service Instructions

    Check the water level in the separator (2).  Water is drained when the valve (B) is opened. ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-03 Manufacturer ATH-Heinl GmbH & CO.KG - 29 -...
  • Page 30 The swivel speed to the front and/or rear can be set by opening and/or closing the valves (A+B). ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-03 Manufacturer ATH-Heinl GmbH & CO.KG - 30 -...
  • Page 31 25 mm.  If necessary, refill with the required amount of oil. ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-03 Manufacturer ATH-Heinl GmbH & CO.KG - 31 -...

  • Page 32: Disposal

    The machine contains some substances that can pollute the environment and cause harm to the human body if not handled correctly. ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-03 Manufacturer ATH-Heinl GmbH & CO.KG...

  • Page 33: Eg-/Eu-Konformitätserklärung / Ec-/Eu-Declaration Of Conformity

    BY MODIFICATION AND / OR CHANGES TO THE MACHINE, THE CE EXAMINATION IS EXCLUDED WITHOUT LIMITATION AND A LIABILITY SHALL BE EXCLUDED. ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-03 Manufacturer ATH-Heinl GmbH & CO.KG...

  • Page 34: Appendix

    APPENDIX Pneumatic circuit diagram ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-03 Manufacturer ATH-Heinl GmbH & CO.KG - 34 -...

  • Page 35: Electric Circuit Diagram

    Electric circuit diagram ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-03 Manufacturer ATH-Heinl GmbH & CO.KG - 35 -...

  • Page 36: Hydraulic Circuit Diagram

    Hydraulic circuit diagram Not relevant! ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-03 Manufacturer ATH-Heinl GmbH & CO.KG - 36 -...

  • Page 37: Warranty Card

    ATH-Heinl within 24 hours) Place & Date Signature & Stamp ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-03 Manufacturer ATH-Heinl GmbH & CO.KG - 37 -...

  • Page 38: Scope Of The Product Warranty

    (overload, outdoor installation, technical changes) are excluded from the warranty! ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-03 Manufacturer ATH-Heinl GmbH & CO.KG...

  • Page 39: Inspection Log

    Make a note of all the data below Manufacturer & type of mounting materials used: ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-03 Manufacturer ATH-Heinl GmbH & CO.KG...

  • Page 40: Installation And Handover Log

    Operator name and company stamp Date and operator signature ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-03 Manufacturer ATH-Heinl GmbH & CO.KG - 40 -...

  • Page 41: Inspection Plan

    Condition / mechanical safety device Condition / functions under load Inspection sticker issued ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-03 Manufacturer ATH-Heinl GmbH & CO.KG - 41 -...

  • Page 42: Visual Inspection (Authorised Expert)

    Delete if not applicable Confirmation of operator or a representative with date and signature ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-03 Manufacturer ATH-Heinl GmbH & CO.KG...
  • Page 43 Delete if not applicable Confirmation of operator or a representative with date and signature ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-03 Manufacturer ATH-Heinl GmbH & CO.KG...
  • Page 44 Delete if not applicable Confirmation of operator or a representative with date and signature ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-03 Manufacturer ATH-Heinl GmbH & CO.KG...
  • Page 45 Delete if not applicable Confirmation of operator or a representative with date and signature ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-03 Manufacturer ATH-Heinl GmbH & CO.KG...

  • Page 46: 9.0 Spare Part Book

    9.0 SPARE PART BOOK ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-03 Manufacturer ATH-Heinl GmbH & CO.KG - 46 -...
  • Page 47 Gehäuse / Chassis ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-03 Manufacturer ATH-Heinl GmbH & CO.KG - 47 -...
  • Page 48 Federscheibe Ø10 Washer Ø10 ´01-37 030501006 Unterlegscheibe Ø10 Washer Ø10 ´01-38 ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-03 Manufacturer ATH-Heinl GmbH & CO.KG - 48 -...
  • Page 49 020203013 Anschluss Ø8 - G1/4“ Lock fittings Ø8 - G1/4“ ´01-78 ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-03 Manufacturer ATH-Heinl GmbH & CO.KG - 49 -...
  • Page 50 Pedaleinheit / Pedal unit ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-03 Manufacturer ATH-Heinl GmbH & CO.KG - 50 -...
  • Page 51 Jaw Clamp Air Valve 020203013 Anschluss G1/4“ - Ø8 fitting G1/4“- Ø8 ´02-45 ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-03 Manufacturer ATH-Heinl GmbH & CO.KG - 51 -...
  • Page 52 ´02-76 RAS0004 Anschlag für Drehwendeschalter Stop for rotary switch Verlängerung Fußpedal ´02-76 ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-03 Manufacturer ATH-Heinl GmbH & CO.KG - 52 -...
  • Page 53 O-ring Ø16 x 2.4 ´03-02-17 RKS8000 0530112019 Kolbenstange Jaw clamp cylinder rod ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-03 Manufacturer ATH-Heinl GmbH & CO.KG - 53 -...
  • Page 54 Jaw Clamp slide ´03-42 RSK0002 0520129075 Drehteller komplett Square Turntable Assembly ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-03 Manufacturer ATH-Heinl GmbH & CO.KG - 54 -...
  • Page 55 ´04-06 RLV0979 020601029 Druckluftverteiler äußere Führung Rotary joint block outer piece ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-03 Manufacturer ATH-Heinl GmbH & CO.KG - 55 -...
  • Page 56 Getriebe / Gearbox ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-03 Manufacturer ATH-Heinl GmbH & CO.KG - 56 -...
  • Page 57 BB roller 6208 ´05-20 030604043 Sprengring Ø50 Snap ring A type Ø50 ´05-21 ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-03 Manufacturer ATH-Heinl GmbH & CO.KG - 57 -...
  • Page 58 Motor mit Halter / Motor with support ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-03 Manufacturer ATH-Heinl GmbH & CO.KG - 58 -...
  • Page 59 Mutter M10 1hexnut M10 ´06-14 30301055 Kontermutter M10 1Lock nut M10 ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-03 Manufacturer ATH-Heinl GmbH & CO.KG - 59 -...
  • Page 60 Montiersäule / Mounting tower ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-03 Manufacturer ATH-Heinl GmbH & CO.KG - 60 -...
  • Page 61 1hexnut M8 ´07-40 ´07-41 RMT0003 0520102320 Montageturm komplett shaft part (B) ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-03 Manufacturer ATH-Heinl GmbH & CO.KG - 61 -...
  • Page 62 Montageturm Ausleger / Mounting arm ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-03 Manufacturer ATH-Heinl GmbH & CO.KG - 62 -...
  • Page 63 1lock nut M8 ´08-31 ´08-32 RVA0002 0520109430 Ausleger komplett cross arm part (B) ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-03 Manufacturer ATH-Heinl GmbH & CO.KG - 63 -...
  • Page 64 Schwenkzylinder / Tilting cylinder ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-03 Manufacturer ATH-Heinl GmbH & CO.KG - 64 -...
  • Page 65 0530117039 Anschluss G1/8“ - Ø8 Fitting G1/8“- Ø8 ´09-01-18 030502005 Unterlegscheibe Ø8 washer Ø8 ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-03 Manufacturer ATH-Heinl GmbH & CO.KG - 65 -...
  • Page 66 V-Dichtung Ø60x47x7 Y-ring Ø60x47x7 ´10-08 0530102432 Kolben Druckdose Arm Lock Cylinder Piston ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-03 Manufacturer ATH-Heinl GmbH & CO.KG - 66 -...
  • Page 67 Y-ring Ø60x47x7 ´11-07 0530102432 Kolben Druckdose Arm Lock Cylinder Piston ´11-08 ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-03 Manufacturer ATH-Heinl GmbH & CO.KG - 67 -...
  • Page 68 Ventil Schaft Knopf Locking Valve Button ´12-08 RHG8000 020601124 Handgriff Locking Valve ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-03 Manufacturer ATH-Heinl GmbH & CO.KG - 68 -...
  • Page 69 Abdrücker / Bead breaker arm ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-03 Manufacturer ATH-Heinl GmbH & CO.KG - 69 -...
  • Page 70 Bracket ´13-20 REF0001 0530104506 Feder für Einklemmschutz am Abdrücker Press Spring ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-03 Manufacturer ATH-Heinl GmbH & CO.KG - 70 -...
  • Page 71 Zylinder für Abdrücker / Bead breaker cylinder ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-03 Manufacturer ATH-Heinl GmbH & CO.KG - 71 -...
  • Page 72 Schnellentlüftung für Zylinder für ´14-19 RSE1210 0520116050 Flow Control Valve (E) Abdrücker vorne ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-03 Manufacturer ATH-Heinl GmbH & CO.KG - 72 -...
  • Page 73 Coiled Hose Ø8 - Ø5 ´15-03 RRF8001 0520119010 Reifenfüller komplett Common air gun assembly ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-03 Manufacturer ATH-Heinl GmbH & CO.KG - 73 -...
  • Page 74 ´16-11 020203013 Ø8 - G1/4“ Lock fittings Ø8 - G1/4“ Anschluss ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-03 Manufacturer ATH-Heinl GmbH & CO.KG - 74 -...

  • Page 75: Notes

    10.0 NOTES ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-03 Manufacturer ATH-Heinl GmbH & CO.KG - 75 -...
  • Page 76 ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-03 Manufacturer ATH-Heinl GmbH & CO.KG - 76 -...

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