ATH-Heinl ATH M32 User Manual
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ATH-Heinl ATH M32 User Manual

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Summary of Contents for ATH-Heinl ATH M32

  • Page 1 ´ ´...

  • Page 2: Table Of Contents

    Electric diagram 220V ......................- 45 - Electric diagram 380V ......................- 46 - WARRANTY NOTE ........................- 47 - NOTES ............................- 49 - ® Copyright by ATH-Heinl GmbH & Co. KG, 2014, All rights reserved /Misprint and technical changes reserved / Issue: 12/2014 - 2 -...

  • Page 3: Introduction

    Note all informations regarding the tire changer into the following gaps. It is forbidden to remove the name plate from the tire changer. ® Copyright by ATH-Heinl GmbH & Co. KG, 2014, All rights reserved /Misprint and technical changes reserved / Issue: 12/2014 - 3 -...

  • Page 4: Description Of Tire Changer M32

    For adjusting the arrestor for the horizontal movement of the mounting head Fixing screw for the mounting head Mounting tower Swiveling sidewards ® Copyright by ATH-Heinl GmbH & Co. KG, 2014, All rights reserved /Misprint and technical changes reserved / Issue: 12/2014 - 4 -...

  • Page 5: Description Of Tire Changer M52 And M72

    For breaking the bead off the rim Housing Foot pedal control Inflator For filling the tire Compressed air maintenance unit ® Copyright by ATH-Heinl GmbH & Co. KG, 2014, All rights reserved /Misprint and technical changes reserved / Issue: 12/2014 - 5 -...

  • Page 6: Operation Of Tire Changer

    Press the pedal so that the mounting tower swivels backwards. Press it again so that the mounting tower swivels forward again. ® Copyright by ATH-Heinl GmbH & Co. KG, 2014, All rights reserved /Misprint and technical changes reserved / Issue: 12/2014 - 6 -...
  • Page 7 By pulling the button the fixing will be released and the mounting head (4) can be adjusted. ® Copyright by ATH-Heinl GmbH & Co. KG, 2014, All rights reserved /Misprint and technical changes reserved / Issue: 12/2014 - 7 -...

  • Page 8: Technical Data

    = Center ring ET = Offset 1 = Rim center 2 = Rim hub 1 inch = 2,54 cm ® Copyright by ATH-Heinl GmbH & Co. KG, 2014, All rights reserved /Misprint and technical changes reserved / Issue: 12/2014 - 8 -...

  • Page 9: Installation

    The packing material of the machine should be stored carefully. Keep the packing material away from children as it could be dangerous for them. ® Copyright by ATH-Heinl GmbH & Co. KG, 2014, All rights reserved /Misprint and technical changes reserved / Issue: 12/2014 - 9 -...

  • Page 10: Place Of Installation

    Sea level < 1000 m Air humidity 50% at 40°C – 90% at 20 °C M52 / M72 ® Copyright by ATH-Heinl GmbH & Co. KG, 2014, All rights reserved /Misprint and technical changes reserved / Issue: 12/2014 - 10 -...

  • Page 11: Fixing

    In doing so the turntable should rotate clockwise. If the turntable rotates in the wrong direction, change two phases in the connecting plug. ® Copyright by ATH-Heinl GmbH & Co. KG, 2014, All rights reserved /Misprint and technical changes reserved / Issue: 12/2014 - 11 -...

  • Page 12: Pneumatic Connection

    Retight all fixing screws for the clamping jaws and the screws on the slide face of the turntable appr. 20 days after the first operation. ® Copyright by ATH-Heinl GmbH & Co. KG, 2014, All rights reserved /Misprint and technical changes reserved / Issue: 12/2014 - 12 -...

  • Page 13: Operation

    Maintenance, Disposal  Reparations are only allowed to be made by the after sales service of the manufacturer. ® Copyright by ATH-Heinl GmbH & Co. KG, 2014, All rights reserved /Misprint and technical changes reserved / Issue: 12/2014 - 13 -...

  • Page 14: General Instructions

    ALL WARNING SYMBOLS MUST BE ALWAYS READABLE; THEY MUST BE REPLACED IMMEDIATELY IN CASE OF ANY DAMAGE ON IT. ® Copyright by ATH-Heinl GmbH & Co. KG, 2014, All rights reserved /Misprint and technical changes reserved / Issue: 12/2014 - 14 -...
  • Page 15 Some tires have a pressure control system. While mounting or demounting a tire this system may not be damaged. ® Copyright by ATH-Heinl GmbH & Co. KG, 2014, All rights reserved /Misprint and technical changes reserved / Issue: 12/2014 - 15 -...

  • Page 16: Bead Breaking Of Tires

    Do only use approved lubricants! Make the same with the second wheel side. ® Copyright by ATH-Heinl GmbH & Co. KG, 2014, All rights reserved /Misprint and technical changes reserved / Issue: 12/2014 - 16 -...

  • Page 17: Clamping Of Tires

    Press the pedal slightly for adjusting the necessary rim size. As soon as it is adjusted, release the pedal. The pedal is now in the first notch position. ® Copyright by ATH-Heinl GmbH & Co. KG, 2014, All rights reserved /Misprint and technical changes reserved / Issue: 12/2014 - 17 -...

  • Page 18: Adjustment Of Mounting Head

    The adjustment of the automatic distance is explained in the subitem „Maintenance and Service works“. ® Copyright by ATH-Heinl GmbH & Co. KG, 2014, All rights reserved /Misprint and technical changes reserved / Issue: 12/2014 - 18 -...

  • Page 19: Demounting Of A Tire

    Continue with the rotation until the complete tire is over the rim flange. ® Copyright by ATH-Heinl GmbH & Co. KG, 2014, All rights reserved /Misprint and technical changes reserved / Issue: 12/2014 - 19 -...

  • Page 20: Mounting Of A Tire

    Clamp resp. adjust the rim in that way, so that the valve is positioned appr. 180° opposite the mounting head. ® Copyright by ATH-Heinl GmbH & Co. KG, 2014, All rights reserved /Misprint and technical changes reserved / Issue: 12/2014 - 20 -...
  • Page 21 Pay attention to a correct bead run. An inobservance can lead to heavy damages on the tire. ® Copyright by ATH-Heinl GmbH & Co. KG, 2014, All rights reserved /Misprint and technical changes reserved / Issue: 12/2014 - 21 -...

  • Page 22: Filling Of A Tire

    During operation the noise level can reach 85dB (A), therefore the operator should wear corresponding protective clothing. ® Copyright by ATH-Heinl GmbH & Co. KG, 2014, All rights reserved /Misprint and technical changes reserved / Issue: 12/2014 - 22 -...
  • Page 23 Check the tire pressure only at a normal tire temperature (that means the vehicle was not moved longer than an hour and not more than 2-3 km.) ® Copyright by ATH-Heinl GmbH & Co. KG, 2014, All rights reserved /Misprint and technical changes reserved / Issue: 12/2014 - 23 -...

  • Page 24: Maintenance

    OIL IS INFLAMMABLE – PAY ATTENTION TO POSSIBLE SOURCES OF DANGER. WEAR OIL RESISTANT PROTECTIVE CLOTHES AS E.G. GLOVES, PROTECTIVE GLASSES, PROTECTIVE CLOTHES… ® Copyright by ATH-Heinl GmbH & Co. KG, 2014, All rights reserved /Misprint and technical changes reserved / Issue: 12/2014 - 24 -...

  • Page 25: Maintenance Instructions

    Lubrication and adjustment of guide plates on the mounting tower Lubrication of guide parts on the mounting tower ® Copyright by ATH-Heinl GmbH & Co. KG, 2014, All rights reserved /Misprint and technical changes reserved / Issue: 12/2014 - 25 -...

  • Page 26: Troubleshooting

    Pedal control: Check the release spring for damages. INTO THE INITIAL POSITION PAY ATTENTION TO THAT ONLY ORIGINAL PARTS AND ACCESSORIES WILL BE USED. ® Copyright by ATH-Heinl GmbH & Co. KG, 2014, All rights reserved /Misprint and technical changes reserved / Issue: 12/2014 - 26 -...

  • Page 27: Maintenance And Service Instructions

    Finally only the covers hast o be mounted again. ® Copyright by ATH-Heinl GmbH & Co. KG, 2014, All rights reserved /Misprint and technical changes reserved / Issue: 12/2014 - 27 -...
  • Page 28 Clean the valve block (V) with compressed air, possibly it must be changed. Clean the silencer (S). If the silencer is damaged, change it. ® Copyright by ATH-Heinl GmbH & Co. KG, 2014, All rights reserved /Misprint and technical changes reserved / Issue: 12/2014 - 28 -...
  • Page 29 Now pull the hose out again. Thereby the oil level has to be minimum 25 mm. If necessary refill oil accordingly. ® Copyright by ATH-Heinl GmbH & Co. KG, 2014, All rights reserved /Misprint and technical changes reserved / Issue: 12/2014 - 29 -...

  • Page 30: Disposal

    The machine contains some substances which pollute the environment and are dangerous for the human body if they are not handled correctly. ® Copyright by ATH-Heinl GmbH & Co. KG, 2014, All rights reserved /Misprint and technical changes reserved / Issue: 12/2014 - 30 -...

  • Page 31: Declaration Of Conformity

    DURCH UMBAUTEN UND/ODER VERÄNDERUNGEN AN DER MASCHINE WIRD DIE CE-PRÜFUNG AUSSER KRAFT GESETZT UND EINE HAFTUNG AUSGESCHLOSSEN. ® Copyright by ATH-Heinl GmbH & Co. KG, 2014, All rights reserved /Misprint and technical changes reserved / Issue: 12/2014 - 31 -...

  • Page 32: Spare Part List

    SPARE PARTS LIST ® Copyright by ATH-Heinl GmbH & Co. KG, 2014, All rights reserved /Misprint and technical changes reserved / Issue: 12/2014 - 32 -...
  • Page 33 Housing ® Copyright by ATH-Heinl GmbH & Co. KG, 2014, All rights reserved /Misprint and technical changes reserved / Issue: 12/2014 - 33 -...
  • Page 34 Mounting tower M32 ® Copyright by ATH-Heinl GmbH & Co. KG, 2014, All rights reserved /Misprint and technical changes reserved / Issue: 12/2014 - 34 -...
  • Page 35 Mounting tower M52 and M72 ® Copyright by ATH-Heinl GmbH & Co. KG, 2014, All rights reserved /Misprint and technical changes reserved / Issue: 12/2014 - 35 -...
  • Page 36 Turntable M32 and M52 ® Copyright by ATH-Heinl GmbH & Co. KG, 2014, All rights reserved /Misprint and technical changes reserved / Issue: 12/2014 - 36 -...
  • Page 37 Turntable M72 ® Copyright by ATH-Heinl GmbH & Co. KG, 2014, All rights reserved /Misprint and technical changes reserved / Issue: 12/2014 - 37 -...
  • Page 38 Bead breaker ® Copyright by ATH-Heinl GmbH & Co. KG, 2014, All rights reserved /Misprint and technical changes reserved / Issue: 12/2014 - 38 -...
  • Page 39 Motor ® Copyright by ATH-Heinl GmbH & Co. KG, 2014, All rights reserved /Misprint and technical changes reserved / Issue: 12/2014 - 39 -...
  • Page 40 Pedal unit M32 ® Copyright by ATH-Heinl GmbH & Co. KG, 2014, All rights reserved /Misprint and technical changes reserved / Issue: 12/2014 - 40 -...
  • Page 41 Pedal unit M52 and M72 ® Copyright by ATH-Heinl GmbH & Co. KG, 2014, All rights reserved /Misprint and technical changes reserved / Issue: 12/2014 - 41 -...
  • Page 42 Maintenance unit and filling device ® Copyright by ATH-Heinl GmbH & Co. KG, 2014, All rights reserved /Misprint and technical changes reserved / Issue: 12/2014 - 42 -...

  • Page 43: Appendix

    APPENDIX Pneumatic diagram M32 ® Copyright by ATH-Heinl GmbH & Co. KG, 2014, All rights reserved /Misprint and technical changes reserved / Issue: 12/2014 - 43 -...

  • Page 44: Pneumatic Diagram M52 / M72

    Pneumatic diagram M52 / M72 ® Copyright by ATH-Heinl GmbH & Co. KG, 2014, All rights reserved /Misprint and technical changes reserved / Issue: 12/2014 - 44 -...

  • Page 45: Electric Diagram 220V

    Elektric diagram 220V ® Copyright by ATH-Heinl GmbH & Co. KG, 2014, All rights reserved /Misprint and technical changes reserved / Issue: 12/2014 - 45 -...

  • Page 46: Electric Diagram 380V

    Elektric diagram 380V ® Copyright by ATH-Heinl GmbH & Co. KG, 2014, All rights reserved /Misprint and technical changes reserved / Issue: 12/2014 - 46 -...

  • Page 47: Warranty Note

    24 hours to ATH-Heinl) Ort & Datum / Place & date Unterschrift & Stempel / Sign & stamp ® Copyright by ATH-Heinl GmbH & Co. KG, 2014, All rights reserved /Misprint and technical changes reserved / Issue: 12/2014 - 47 -...
  • Page 48 (according to operation instructions and/or instructions), faulty electrical connections (rotating field, rated voltage, fuse protection) or improper use (overload, outdoor installation, technical changes)! ® Copyright by ATH-Heinl GmbH & Co. KG, 2014, All rights reserved /Misprint and technical changes reserved / Issue: 12/2014 - 48 -...

  • Page 49: Notes

    NOTES ® Copyright by ATH-Heinl GmbH & Co. KG, 2014, All rights reserved /Misprint and technical changes reserved / Issue: 12/2014 - 49 -...
  • Page 50 ® Copyright by ATH-Heinl GmbH & Co. KG, 2014, All rights reserved /Misprint and technical changes reserved / Issue: 12/2014 - 50 -...
  • Page 51 ® Copyright by ATH-Heinl GmbH & Co. KG, 2014, All rights reserved /Misprint and technical changes reserved / Issue: 12/2014 - 51 -...
  • Page 52 ® Copyright by ATH-Heinl GmbH & Co. KG, 2014, All rights reserved /Misprint and technical changes reserved / Issue: 12/2014 - 52 -...

This manual is also suitable for:

Ath m52Ath m72

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