BYD B-BOX 2.5 Installation Guidance
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BOX2.5~10.0 installation guidance
Installation Guidance
Battery BOX Product B-BOX2.5~10.0
Version:1.1
Update:03
th
,Feb 2016
1.1 Preface ..................................................................................................................................... 2
2.2 Information in this Guidance .................................................................................................... 3
2.1 About this guidance ................................................................................................................. 3
2.2 Target Group ............................................................................................................................ 3
2.3 Additional Information ............................................................................................................. 3
2.4 Symbols Used ........................................................................................................................... 3
3.3 Safety ....................................................................................................................................... 3
3.1 Warnings and Notification ........................................................................................................ 3
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Summary of Contents for BYD B-BOX 2.5

  • Page 1 BOX2.5~10.0 installation guidance Installation Guidance Battery BOX Product B-BOX2.5~10.0 Version:1.1 Update:03 ,Feb 2016 1.1 Preface ............................. 2 2.2 Information in this Guidance ....................3 2.1 About this guidance ......................... 3 2.2 Target Group ..........................3 2.3 Additional Information ......................3 2.4 Symbols Used ...........................
  • Page 2: Table Of Contents

    Appendix 1 : ..........................23 1. 1 Preface Thank you for choosing BYD products. We will provide you good quality as well as reliable after service. To protect using staffs and product, please kindly read this manual carefully which provide detailed information for products’...
  • Page 3: Safety Guidelines

    2. 2 Information in this Guidance 2.1 About this guidance This is the installation guidance for the BYD battery box series products- B-Box 2.5~B-Box 10.0. User of this device must refer to the installation guidance to installation and using correctly.
  • Page 4: Product Overview

    The substitute use of this product, random change, and use of components other than sold or recommended by BYD will nullify the product guarantee. It also support parallel connection between B-Box with maximum number 8, the total capacity can reaches to 80Kwh.
  • Page 5: System Installation

    BOX2.5~10.0 installation guidance Device-specific characteristics : Certification marks : 5. 5 System Installation 5.1 Installation notice a) Before installation, check the battery open circuit voltage. b) Battery installation location should be away from heat and avoid produce spark. The safety distance should be above than 0.5m.
  • Page 6: Configuration List

    BOX2.5~10.0 installation guidance Type B-BOX 2.5 B-BOX B-BOX 7.5 B-BOX 10.0 System Capacity 2.5Kwh 5.0Kwh 7.5Kwh 10.0Kwh System cabinet B-Plus2.5 universal wheels Locating wheels User manual Positive cable Negative cable Communicate cable Grounded cable install more than 1 cabinets, please install according to table2.
  • Page 7: Installation Tools

    BOX2.5~10.0 installation guidance 70.0Kwh 72.5Kwh 75.0Kwh 77.5Kwh 80.0Kwh 5.2.2 Installation Tools Table 3 Installation tools list Cross screwdriver Flat tip screwdriver M3~M10 M3~M6 Sockets spanner Adjustable wrench Knife Diagonal cutters 5.2.3 Part list Remark: This part list is only for one system cabinet. Table 4 Part list Item Description Purpose...
  • Page 8: Personal Protective Equipment

    BOX2.5~10.0 installation guidance Connect Battery grounded terminal Communication Connection cable battery COM 5.2.4 Personal protective equipment Insulating gloves Insulating shoes 5.3 Installation 5.3.1 Open the package Tools: Knife 8 / 24...
  • Page 9: Disassemble The Pallet

    BOX2.5~10.0 installation guidance 5.3.2 Disassemble the pallet Lay down the cabinet, in order to prevent scratches cabinets, please do protection on the ground. Take away the four screws which installed on the root of the pallet. Take away the pallet. Tools : Adjustable Spanner 5.3.3 Wheels installation Install the 2pcs universal wheels near to the door, Install the 2pcs locating wheels near to the back...
  • Page 10: Battery Installation

    BOX2.5~10.0 installation guidance 5.3.4 Battery installation Tools : Cross screwdriver a) Move the cabinet to the installation place, prepare to install battery. b) Before installation, please lock the wheels, because cabinet move will affect the installation. c) Open the door, take away the screws of the battery storey and front panel.
  • Page 11 BOX2.5~10.0 installation guidance e) Take off front cover and left panel. Open the left cover, connect the power cables g) After connect the cables, please put the positive and negative cables cross the cabinet hole in turn. Order : negative-positive 11 / 24...
  • Page 12 BOX2.5~10.0 installation guidance Lateral view Front view Before the shipment, all the power cables have no connection, each 3U battery need equip a set of power cables, on the basic of the user’s requirement to installation. Note:  B-BOX 7.5: Connect 1pcs positive cable to the positive pole, and 1pcs negative cable to the negative pole.
  • Page 13 BOX2.5~10.0 installation guidance Operator should install batteries according to table5: Table 5 : Contrast list of battery Type Quantity of B-PLUS 2.5 B-BOX 2.5 1pcs B-BOX 5.0 2 pcs B-BOX 7.5 3 pcs B-BOX 10.0 4 pcs Below pictures show battery installation and cable tracing appearance of the B-BOX 10.0.
  • Page 14: Battery Connection

    BOX2.5~10.0 installation guidance 5.3.5 Battery connection Tools using: Cross screwdriver. Attention: The battery can only in parallel connection. Warning: Do not short connect, reverse polarity connect or connect in series Take care of insulation. a) Connect the negative cable (Black cable from cabinet) to the “P-“ of battery. Tools: Cross screwdriver, Fixed torque: 20±2kgf.cm b) Connect the positive cable (Red cable from cabinet) to the “P+“of battery.
  • Page 15 BOX2.5~10.0 installation guidance d) Connect the communication cable (Gray cable from cabinet) to the RS485 pole of battery. Repeat above steps of positive negative cables if install more batteries. When install more than 1pcs battery, should using communication cables do connections between batteries, as shown in below picture: 15 / 24...
  • Page 16: Battery Address Set Up

    BOX2.5~10.0 installation guidance Communication cable connection 5.3.6 Battery address set up After install battery, installer should setup battery address by “ADDR” switch. “ADDR” switch introduction: Function: Communicate between battery and BMU, BMU will communication with external equipment when using CAN communication. Each DIP switch definition: There are 6 bit switches, keep the switch on down side means”0”, turn up the switch to “ON”...
  • Page 17: Connect To External Equipment

    BOX2.5~10.0 installation guidance 5.3.7 Connect to external equipment Open the front cover, there are total input and output bus-bar, CAN communication terminal, grounded bus-bar and AC input terminal. Grounded bar: connect battery grounded cable to grounded bus-bar. Positive output bus-bar: connect all of the battery positive cables. Negative output bus-bar: connect all of the battery Negative cables.
  • Page 18: Environment Parameters

    BOX2.5~10.0 installation guidance 6. Environment parameters 6.1 Operating environment parameters Table 8 operating environment parameters Requirement Unit Item Min. Typical Max. ℃ Discharging temperature ℃ Charging temperature Relative humidity Absolute humidity 0.26 Elevation 2000 IP level When storage temperature is 25℃ , should charge-discharge battery at least one cycle every 12 months or charge battery according to the “NEXT CHARGE”...
  • Page 19: Power On

    BOX2.5~10.0 installation guidance 7 Power ON 7.1 Activity the system There two type operations can activity the system: Notice : a) Operator should make sure of the emergency switch does not on “PUSH INTO” status. b) When finished the installation, operator should check the cable connection strictly till make sure of the cable connection is hard then can activity the system.
  • Page 20: Communication Failure

    BOX2.5~10.0 installation guidance Parallel Cable Connection Cable spec Connection instruction name quantity Connect between BOX1 B+ and BOX2 B+ cable 70MM , (M10 screw)*1.5M Connect between BOX1 B- and BOX2 B- cable 70MM , (M10 screw)*1.5M Connect communication cable from BOX1's above battery CAN cable communication port to BOX2's bottom battery communication port...
  • Page 21: Normal Issues And Solutions

    BOX2.5~10.0 installation guidance 9. 9 Normal issues and solutions: SMA SRC/ Item Reason Solution in end user battery Inverter 1.Reset battery type to F221 External Alarm-InvalidBatType display "Li" on SRC. 1.Inspect whether the RS485 communicate cable had been connected correctly and 1.All the batteries are failed to reliability;...
  • Page 22 BOX2.5~10.0 installation guidance 1.Inspect whether the RS485 communicate cable had been connected correctly and W936(XW01General) External Warning - General reliability; 2.Inspect DIP switch setting accoring to the DIP switch setting table in user manuel; Normal alarm and do W937(XW02DcHiVolt) External Warning - Battery High Voltage not need to deal with;...
  • Page 23: Box Mini Configuration List With Sma Sunny Island

    B-BOX configuration B-BOX configuration Inverter type On/Off grid 1/3 phase Normal application Over load application B-BOX 2.5 × 1set B-BOX 2.5 × 1set B-BOX 5.0 × 1set B-BOX 7.5 × 1set SI 3.0M B-BOX 7.5 × 1set B-BOX 7.5 × 1set B-BOX 10.0 ×...
  • Page 24 BOX2.5~10.0 installation guidance 110000 110100 110010 110110 001000 001100 001010 001110 101000 101100 101010 101110 011000 011100 011010 011110 111000 111100 111010 111110 000100 000010 000110 000001 24 / 24...

This manual is also suitable for:

B-box 5.0B-box 7.5B-box 10.0

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