BE -12000ER User Manual

BE -12000ER User Manual

Portable gas generator
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PORTABLE GAS
GENERATOR
User Manual
BE-12000ER
BEPOWEREQUIPMENT

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Summary of Contents for BE BE-12000ER

  • Page 1 PORTABLE GAS GENERATOR User Manual BE-12000ER BEPOWEREQUIPMENT...
  • Page 2: Table Of Contents

    TABLE OF CONTENTS TABLE OF CONTENTS Introduction Stopping the Generator 4    Using the Operators Manual 23  Disconnect Load 23  Turn Off The Engine Switch Product Identification 24  Close The Fuel Valve Lever 5    Generator Storage 5    Engine 24  Drain The Fuel Safety 24  Protective Treatment 6    Safety Rules Transporting 6    Hazard Symbols and Meanings 9     Ground Fault Circuit Interrupter Protection 25  Transporting 11   Important Safety Instructions Accessories Glossary 26 ...
  • Page 3: Introduction

    Attention: Read through the complete manual prior to the initial use of your Generator generator. If you need to contact an Authorized Dealer or Customer Service line  (1-866-850-6662) for information on servicing, always provide the  product model and identification numbers. Using the Operator’s manual You will need to locate the model and serial number for the machine and  The operating manual is an important part of your generator. It should  record the information in the places provided below.  be read thoroughly before initial use, and referred to often to make sure  adequate safety and service concerns are being addressed. Date of Purchase: Dealer Name: Reading the owner’s manual thoroughly will help avoid any personal  injury or damage to your machine. By knowing how best to operate this  Dealer Phone: machine you will be better positioned to show others who may also  operate the unit. Product Identification Numbers This manual contains information for the complete range of BE ...
  • Page 4: Safety

    CAUTION, WARNING), a pictorial and/or a safety message to alert you    Keep the generator at least 1 meter (3 feet) away from any structure    to hazards.    or building during use.   • NEVER use a generator indoors, including in homes, garages,    basements, crawl spaces, and other enclosed or partially-enclosed DANGER indicates a hazard which, if not avoided, will result in death    areas, even with ventilation. Opening doors and windows or using or serious injury.    fans will not prevent carbon monoxide build-up in the home. WARNING indicates a hazard which, if not avoided, could result in  • NEVER use a generator in enclosed or partially-enclosed spaces. death or serious injury.    Generators can produce high levels of carbon monoxide very quickly.     CAUTION indicates a hazard which, if not avoided, might result in    When you use a portable generator, remember that you cannot smell    minor or moderate injury.    or see carbon monoxide. Even if you can’t smell exhaust fumes, you       may still be exposed to carbon monoxide. NOTICE indicates a situation that could result in equipment damage. • NEVER operate the generator in an explosive atmosphere, near Follow safety messages to avoid or reduce the risk of injury or death.   combustible materials or where ventilation is not sufficient to carry   away exhaust fumes. Exhaust fumes can cause serious injury or death. • If you start to feel sick, dizzy, or weak while using a generator, get   to fresh air RIGHT AWAY. DO NOT DELAY. The carbon monoxide HAZARD SYMBOLS AND MEANINGS   from generators can rapidly lead to full incapacitation and death. • If you experience serious symptoms, get medical attention    immediately. Inform medical staff that carbon monoxide poisoning   is suspected. If you experienced symptoms while indoors, have    someone call the fire department to determine when it is safe to explosion fire burning electric shock   re-enter the building.
  • Page 5: Ground Fault Circuit Interrupter Protection

    The GFCI may not function unless the generator is properly  grounded. Follow the correct procedure specified in the section  When Adding or Draining Fuel labeled GROUNDING INSTRUCTIONS. • Observe all safety regulations for the safe handling of fuel. Handle   fuel in safety containers. If the container does not have a spout, use A GFCI is a device that interrupts electricity from either the utility or   a funnel. generator by means of a special type of circuit breaker that determines if  • Do not overfill the fuel tank, leave room for the fuel to expand. a current flow to the ground occurs. • Do not refill fuel tank while the engine is running. Before refueling the    generator, turn it off and let it cool down. Gasoline spilled on hot A GFCI can be used only with generators that have the neutral wire   engine parts could ignite. internally bonded to the frame, and the frame properly grounded to the • Fill the tank only on an area of bare ground. While fueling the tank, earth. A GFCI will not work on generators that do not have the neutral   keep heat, sparks and open flame away. Carefully clean up any spilled  wire bonded to the frame, or on generators which have not been properly   fuel before starting engine. grounded. All BE generators have internally bonded ground wires.  • Always fill fuel tank in an area with plenty of ventilation to avoid    inhaling dangerous fumes. THERE IS A PERMANENT CONDUCTOR BETWEEN THE • NEVER store fuel for your generator in the home. Gasoline, propane, GENERATOR (STATOR WINDING) AND THE FRAME.
  • Page 6: Important Safety Instructions

    SAFETY SAFETY This product has been designed with internal grounding or floating  IMPORTANT SAFETY INSTRUCTIONS bonded neutral. If it should malfunction or breakdown, grounding pro- WARNING vides a path of least resistance for electric current to reduce the risk of  electric shock. To reduce the risk of injury, read this operator’s manual  completely before using.  DANGER When using this product, the following basic  precautions should always be followed. Improper grounding can result in a risk of electrocu- tion. Check with a qualified electrician for your local  • Do not enclose the generator or cover it. The generator may become    requirements if you are in doubt as to whether the unit    overheated if it is enclosed. If generator has been covered to protect if  is properly grounded.    from the weather during non use, be sure to remove it and keep it well    away from the area during generator use. This generator is equipped with a grounding terminal for added • Operate the generator on a level surface. It is not necessary to prepare    protection. Using the ground path from the generator to an   a special foundation for the generator. However, the generator will   external ground source as instructed in the section labeled “Grounding   vibrate on an irregular surface, so choose a level place. Instructions” in the Preparation section of this manual can be  necessary. Please consult a qualified electrician for local regulations.   If the generator is tilted or moved during operation, fuel may spill and/or      the generator may tip over, causing a hazardous situation. The generator is a potential source of electrical shock if not kept dry. Keep the generator dry and do not use in rain or wet conditions. To   Proper lubrication cannot be expected if the generator is operated on a    protect from moisture, operate it on a dry surface under an open,   steep incline or slope. In such a case, piston seizure may occur even if   canopy-like structure. Dry your hands if wet before touching the   the oil is above the upper level.
  • Page 7: Glossary

    SAFETY GLOSSARY • Keep children and all bystanders at a safe distance from work area. Glossary Following symbols are quoted on the machine or in this manual. Please • It is absolutely essential that you know the safe and proper use of the     power tool or appliance that you intend to use. All operators must read,  understand their meaning, which will make your operation easier and    understand and follow the tool / appliance owners manual. Tool and  safer.   appliance applications and limitations must be understood. Follow all      directions given on labels and warnings. Keep all instruction manuals  SYMBOL NAME MEANING   and literature in a safe place for future reference. Volt Voltage • Use only “LISTED” extension cords. When a tool or appliance is used    Ampere Current   outdoors, use only extension cords marked “For Outdoor Use”.  Hertz Frequency (1Hz=60 r/min)   Extension cords, when not in use should be stored in a dry and well     ventilated area. Watt Power • Always switch off generator’s AC circuit breaker and disconnect tools  Revolutions per Minute Engine Speed   or appliances when not in use, before servicing, adjusting, or installing   Power Factor Load transfer efficiency   accessories and attachments. Generator output power perfor- Performance Rate • Make sure the engine is stopped before starting any maintenance,  mance rate meat ISO8528G1   servicing or repair.
  • Page 8: Generator Components

    GENERATOR COMPONENTS GENERATOR COMPONENTS Read this operator’s manual and safety SPARE PARTS LIST rules before operating your generator. Fuel Tank It is used to hold fuel, gasoline is allowed only. BE-12000ER 12000 Screw the fuel injection port in use and do not  watt Fuel Tank Cap open it in equipment operation. Fuel Gauge It is to indicate fuel level in the fuel tank. AC output socket provides the power supply.  1)   Fuel Gauge Please refer to models parameter table for its  2)   Chock Valve rated power. Load of each socket cannot exceed  3)   Fuel Valve Lever its rated current and total power of electric device  4)   Air Cleaner AC Output cannot surpass rated power of the generator. Do  5)   Engine Switch not start up several electric devices simultaneously, ...
  • Page 9: Sockets

    GENERATOR COMPONENTS GENERATOR COMPONENTS SOCKETS It is to make the generator realize safe grounding.  Grounding Ter- Sockets can be following patterns according to relevant regulations in  As to the grounding method, refer to the Page 19.  minal various areas: Make sure unobstructed grounding before use. After lifted up, the pipe, with self-locking structure,  Handrail Pipe can be used to move the generator. It is to start up the engine. For the method, refer to  Starter Grip Page 22. It is to filter air and remove impurities in the air  Air Cleaner entering cylinder. As to the maintenance method,  refer to Page 30. It is to control fuel’s entering into the engine via the  Fuel Switch fuel tank. During non use of the generator, leave  the switch off. It is to control air flow into the cylinder when  Chock Valve starting up the engine. As to the operating method,  refer to Page 22. It is to eliminate noise during equipment operation,  and discharge high temperature exhaust of  Muffler engine’s combustion. Do not touch it to avoid  burning. The Timer records the running time of the  generator. Press conversion key to convert  between cumulative timing and single timing. The  Timer Timer will prompt to change the engine oil at 20 ...
  • Page 10: Features

    FEATURES OPERATION Features Operation UNIT GROUNDING MODEL BE-12000ER Shift the machine outdoors, use wire of no less than 2.5mm to make the  AC OUTPUT machine and grounding terminal connected to the ground. One end of  Frequency 60Hz the wire is pressed below the butterfly nut of the unit, screwed up tightly,  Voltage 120/240V and the other end is connected with the metal rod shape article (such as  the iron nail and the opener), and inserted into soil. Rated Power (W) 9500 Max. Power (W) 12000 ENGINE Single cylinder, forced air cooling,  Specification 4 strokes 3600r/min Fuel Gasoline Engine Oil Capacity 0.42 Gal /1.6L Spark Plug Type F7TC/F7RTC (N9YC/RN9YC) Spark Plug Clearance 0.7 mm Valve Clearance (inlet/outlet) 0.05/0.07 mm Igniting Mode T.C.I.
  • Page 11: Filling Fuel

    OPERATION OPERATION OIL SPECIFICATION TABLE TURN ON THE FUEL VALVE LEVER Turn the fuel valve lever to ON and let the fuel flow into the carburetor. CLOSE THE CHOKE VALVE FILLING FUEL When the unit is in cold state move the choke valve to the full closed  Open the fuel tank cap and fill gasoline, the fuel leveler’s position will  position and half closed position in thermal state If the generator unit is  display gasoline mass in the fuel tank and take care the maximum fuel  not started for two times in succession move the choke valve to the open  position shall not exceed the inner strainer of the tank when filling. position and then to operate the switch or hand pull starter. START THE GENERATOR Press it to START if its electrical start state then generator can be started  WARNING In order to extend the service life of the storage battery,do not press on  When the rated current from one socket output is more than the  the switch for more than 3 seconds and the interval between two press- socket’s nominal rated current, you should simultaneously use two or  ings should be longer than 10 seconds.  more sockets for power output.
  • Page 12: Start The Generator Recoil Start

    OPERATION OPERATION START THE GENERATOR RECOIL START CONNECT TO LOAD Start via the pull wire: Pull the wire gently to connect the disc to the  Access electric equipment and turn the circuit breaker to ON Please note  starting bowl inside the unit. Pull the wire out in an instant action and  that when several loads are used at the same time do not access the  the generator unit will be started after doing this twice. If it is not started  next one unless the former one is running normally The total power of the  please conduct the above operation with the choke valve. loads should not exceed the rated power of the unit. Stopping the Generator DISCONNECT LOAD WARNING Disconnect the electric equipment from the control panel of the  generator. It may be causing the dangers of injury by the sudden change of rota- tion direction of the engine during operating the recoil starter. OPEN THE CHOKE VALVE After starting, let the unit run without load for 5 seconds and then turn on  the choke valve switch. TURN OFF THE ENGINE SWITCH After 30 seconds of no load running turn off the engine switch and the ...
  • Page 13: Close The Fuel Valve Lever

    OPERATION OPERATION CLOSE THE FUEL VALVE LEVER Transporting To prevent fuel spillage when transporting or during temporary storage,  Turn off the fuel valve lever after the shutdown of the unit. the generator should be secured upright in its normal operating  position,with the engine switch OFF. The fuel valve lever should be turned  OFF. WARNING · Do not overfill the tank. · Do not operate the generator while it is on a vehicle. Take the  generator off the vehicle and use it in a well ventilated place. · Avoid a place exposed to direct sunlight when putting the generator  on a vehicle .If the generator is left in an enclosed vehicle for many  Storage hours,high temperature inside the vehicle could cause fuel to vaporize  resulting in a possible explosion. DRAIN THE FUEL · Do not drive on a rough road for an extended period with the  Remove the oil draining bolt of the carburetor and drain the fuel from the  generator on board. If you must transport the generator on a rough  fuel tank and carburetor Then tighten the oil draining bolt again if the fuel  road,drain the fuel from the generator beforehand. is not drained the fuel will evaporate and flow into the air and the residues  may block the carburetor. NOTICE · To transport the generator, hold the holding part (shaded areas in  Fig.1). · Take care not to drop or strike the generator when transporting. · Do not place heavy objects on the generator. · When transporting the generator by loading it on to a vehicle, secure  to the generator frame as shown (see fig.2). PROTECTIVE TREATMENT The unit should be stored in a clean and dry place and should be ...
  • Page 14: Accessories

    Engine Oil Inspect the oil  (SAE 10W30) level Replace oil and  filter Air Cleaner Inspect Clean X (1) Fuel Switch  Clean Sediment cup Spark Plug Clean Replace Valve Clearance Readjust X (2) Cylinder Head Wash Every 300 Hours (2) TWO-WHEEL SHORT AXLE Fuel Tank and  Wash Every 2 Years (2) Strainer Fuel Tube Replace Every 2 Years (2) (1) Maintenance should be conducted frequently if the unit is used in  dusty places. (2) Maintenance should be conducted by the franchised dealer. (3) When the unit is used frequently please conduct the maintenance  according to the above mentioned intervals so as to ensure the long  term usage of the generator.
  • Page 15: Replace Engine Oil

    MAINTENANCE REPLACE ENGINE OIL CLEAN THE FUEL VALVE LEVER SEDIMENT CUP Remove the oil draining bolt and drain the long time stored oil Tighten the  oil draining bolt and twist off the oil dipstick Fill in appropriate amount of  oil via the oil dipstick and keep the oil level between MIN and MAX. CLEAN THE SPARK PLUG 1) Remove the spark plug cap. 2) Clean the spark plug base. CLEAN AIR CLEANER 3) Remove the spark plug with the spark plug socket spanner. 4) Inspect the spark plug insulator visually for damage. If it is damaged  1) Remove the clip of the air cleaner cover and open it. replace a new one. 2) Inspect the air cleaner element and ensure that it is sound and clean. 5) Measure the spark plug gap with a gap gauge. Twist the side  3) If the foam cleaner element is dirty, spray some household cleaning  electrode to adjust the gap. The gap should be kept between 0 70  agent onto the cleaner element. Scrub it for several minutes and rinse  and 0 80mm. it with warm water. If the cleaner element is damaged, please replace  6) Inspect if the washer of the spark plug is in good condition. a new one. 7) Reinstall the spark plug and tighten it with the spark plug socket  spanner. Press down the washer of the spark plug and place the spark  plug cap. Recommended spark plug models: F7RTC and F7TC...
  • Page 16: Valve Clearance

    MAINTENANCE TROUBLESHOOTING VALVE CLEARANCE Troubleshooting Remove the cylinder head cover and measure the valve clearance with  TROUBLESHOOTING CHART the feeler gauge. The clearances are 0.03~0.05mm for the inlet valve and  0.05~0.07mm for the outlet valve. PROBLEM CAUSE CORRECTION (should be conducted by a professional person) No fuel Fill the oil tank with  gasoline The oil switch is not  Turn the oil switch to ON turned on The oil switch is blocked Clean the oil cup (refer to  page 27) The generator can not  start No engine oil or the  Add oil engine oil level is low The shutdown switch is  Turn the switch to the “on”  turned off position The spark plug fails Clean or replace the spark  plug (refer to page 27) The circuit breaker is not  Turn the circuit breaker to  connected the “on” position No power output The plug is poorly ...
  • Page 17: Troubleshooting Analysis

    TROUBLESHOOTING DIAGRAMS TROUBLESHOOTING ANALYSIS Electrical Schematic Diagram · The environmental requirements of the generator: ELECTRICAL SCHEMATIC DIAGRAM 1 50HZ 230V · Suitable temperature: -15°-40°. · Suitable humidity: lower than 95%. · Suitable altitude under 1,000 meters it should be used with lower power  in districts higher than 1,000 meters. . · The generator set can only be loaded to the rated power under the  specified environment conditions If the environment conditions are  inconsistent with the above standards or if the cooling conditions of  the engine and generator set are defective for example when running in  limited areas it is necessary to reduce the power It is also necessary to  reduce the power when the temperature altitude and relative humidity  exceed the standards. · If there is no problem with the conditions above please turn to the  nearby dealer or after sales service center for consulting.
  • Page 18 DIAGRAMS ELECTRICAL SCHEMATIC DIAGRAM 2 60HZ 120V/240V...
  • Page 19 THE POWER YOU NEED. If you need assistance with the assembly or operation of your Generator please call 1-866-850-6662...

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