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Summary of Contents for EdilKamin ENERGY Series
- Page 1 ENERGY Cast-iron wood boiler Installation, user and maintenance manual The section for the user is at the end of the manual...
- Page 2 The appliance must be installed by qualified personnel in compliance with the technical standards and national and local legislation in force. In addition, the instructions on safety, installation, maintenance and operation provided in this manual must be observed. Instructions for disposing of the appliance (European Directive 2002/96/EC) The appliance, at the end of its working life, MUST BE DISPOSED OF SEPARATELY, as required by the legislation in force.
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Page 4: Dear Customer
Please carefully read this manual before use, and in particular observe the WARNINGS AND SAFETY RULES. The appliance should be maintained by personnel from the EDILKAMIN Technical Service, who are specifically trained to perform the maintenance operations, using original spare parts where required. - Page 5 INDEX SAFETY WARNINGS AND SAFETY RULES Pag. 6 PROHIBITED ACTIONS “ GENERAL INFORMATION ON USING WOOD FUEL Pag. 7 DESCRIPTION “ IDENTIFICATION “ LAYOUT OF THE MAIN COMPONENTS “ TECHNICAL SPECIFICATIONS “ 10 INSTALLATION RECEIVING THE PRODUCT Pag. 11 DIMENSIONS AND WEIGHT “ “ 12 HANDLING “ 12 BOILER ROOM NEW INSTALLATION OR INSTALLATION REPLACING “ 13 ANOTHER APPLIANCE...
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Page 6: Warnings And Safety Rules
• The appliance must be used for the intended purpose. EDILKAMIN is not liable for any damage caused to people, animals or things due to errors in installation, control, maintenance and improper use of the appliance. - Page 7 INFORMATION ON USING WOOD FUEL Firewood is a solid fuel and is a precious source of energy. It readily absorbs moisture and consequently when burnt leaves evident traces. Storing the fuel in sheltered, dry and slightly ventilated areas reduces the moisture level and consequently the fouling of the boiler, improving heat output.
- Page 8 IDENTIFICATION The appliance is identified by: - the Technical rating plate that MUST be applied by the installer, after assembling the casing, so that it is legible when the appliance is installed (for example, on one of the side panels as shown on page 20). - the Body rating plate applied to the front of the body SERIAL NUMBER NAME SERIAL NUMBER...
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Page 9: Layout Of The Main Components
LAYOUT OF THE MAIN COMPONENTS Thermometer 11 Secondary air register Flue gas chamber 12 Flame inspection window Mobile smoke plate 13 Loading door Loading/combustion chamber 14 Flue gas damper Front grille 15 Draught register Ash collection chamber 16 Flue attachment Ash container 17 Flue gas damper Primary air damper 18 Smokebox inspection and cleanout door... - Page 10 TECHNICAL SPECIFICATIONS The data shown in the table were measured by an accredited organisation in compliance with European standard EN 303.5, which applies specifically to this type of appliance. The performance data refer to the average value over 2 hours of continuous operation and with a complete load of wood. ENERGY ENERGY ENERGY ENERGY DESCRIPTION Only logs of wood (12 ÷ 20% UR) Fuel Destination country/countries 21,2 26,2 30,5 35,2 Rated max average heat output (Pn Max) Useful efficiency at Pn Max (80/60°C) 63,3 63,3 63,1 Average flue gas temperature (∆T) °C Negative pressure at the stack (Min/Max) 0,1 / 0,3 mbar °C Maximum temperature allowed 40 ÷ 90...
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Page 11: Receiving The Product
RECEIVING THE PRODUCT The ENERGY appliances are supplied in two boxes on a pallet, protected by nylon wrapping, a cardboard box and a wooden crate. 1 - Boiler body Nella camera di carico/combustione è presente un imballo in cartone contenente: - Draught register - Thermometer - Outlet and return stubs... -
Page 12: Boiler Room
HANDLING Once the packaging has been removed, cut the straps and remove the casing in such a way as to avoid damaging it. - If hoisting equipment is available, suitable for the weight of the boiler, use the eyebolts (1) provided on the body and lift it - If no suitable hoisting equipment is available, handle the boiler manually, as follows: - Remove the fastening screws (2) for the baseboard (3) and... -
Page 13: New Installation Or Installation Replacing Another Appliance
Two reference parameters for normal water are. - pH=6 to 8 - Total hardness ≤ 35°F. EDILKAMIN is not liable for any damage caused by the incorrect development of the flues. WATER FITTINGS The characteristics of the water fittings are shown in the... -
Page 14: Principle Diagram
PRINCIPLE DIAGRAM Diagram 1: ENERGY boiler connected directly to the systems CENTRAL HEATING FLOW OUTLET 1 Disconnect valve 2 Pumps 3 Non-return valves 4 Outlet manifold 5 Return manifold 6 Open expansion vessel 7 Pressure reducer 8 Filter/softener 9 Pump to prevent condensation 10 Drains 11 Probe for optional pump to prevent condensation... -
Page 15: Central Heating
Diagram 3: ENERGY boiler, combined with another boiler, with energy accumulator to supply the systems CENTRAL HEATING FLOW OUTLET 1 Disconnect valve 2 Pumps 3 Non-return valves 4 Outlet manifold 5 Return manifold 6 Open expansion vessel 7 Pressure reducer 8 Filter/softener 9 Drains 10 Energy accumulator... -
Page 16: Flue Gas Outlet And Combustion Air Intake
FLUE GAS OUTLET AND COMBUSTION AIR INTAKE The flues must be made in compliance with the standards and the legislation in force, using pipes that are rigid, resistant to high temperature, condensate and mechanical stress, and that are airtight. Ø 180 WARNING •... - Page 17 ASSEMBLING THE STUBS, THE CASING AND THE DRAUGHT REGISTER - Remove the outlet and return stubs from the cardboard box inside the loading/combustion chamber, and install them - Fit a screw and nut in the holes on the four bottom brackets (1), without tightening them - Insert them in the top of the four slots provided at the bottom of the boiler, and secure them with the nuts.
- Page 18 - Fit the top rear panel (8), resting it on the side panels, and secure it with two screws (9) - Apply the rear insulation (10), inserting the edges in the openings at the side and top - Fit the rear panel (11) and fasten it with the six screws (12) supplied - Insert the top centre panel (13) underneath the top rear panel (8) and rest it on the side panels - Tighten the draught register (14) in the housing provided on the boiler body. The index (i) of the register must be in the top position. WARNING • Use specific products to ensure water tightness. - Insert the thermometer (16) in the housing on the front panel (15) and secure it - Partially unwind the capillary tube from the thermometer, insert the sensor in the probe socket (17) and secure it with the fastening spring...
- Page 19 - Open the door on the loading chamber (1) - Remove the flue gas damper (2) by turning the catches - Insert the flue gas partition (4) in the guide provided and press it fully into the bottom of the boiler - Replace the door (2) and secure it with the catches (3) - Open the door on the ash collection chamber (5) and insert the ash container (6)
- Page 20 - Hold the cam in position by hand, remove the protector (9) and replace it with the hexagonal rod (10) - Secure the rod (10) by tightening the screw (11) - Tighten the rod (12) into the threaded hole on the door (13) and secure it, using the nut (14), in a horizontal position with the end facing to the right - Remove the hook from the chain (15) and attach it to the rod (12). NOTE Do not attach the chain (15) to the rod (12). IMPORTANT: When assembly has been completed, the installer must apply the TECHNICAL RATING PLATE supplied to the casing, so that it is legible when the appliance is installed (for example, on one of the side panels as shown in the figure).
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Page 21: Filling And Emptying The System
FILLING AND EMPTYING THE SYSTEM FILLING - Check that any system drain cocks (1) are closed. CENTRAL HEATING - Open the on-off devices (2) in the water circuit and slowly FLOW OUTLET fill until activating the valve/float (3) installed on the open expansion vessel. WARNING • To assist the removal of air from the system, open the vent valves, if featured, with the due precautions. -
Page 22: Preliminary Checks
COMMISSIONING PRELIMINARY CHECKS Before commissioning the appliance, check that: - The on-off devices in the water circuit are open - The water circuit has been vented. - The flues and combustion air intake openings have been developed correctly. To ignite and load the appliance for the first time: - Completely open the flue gas damper (1) (horizontal position) - Set the draught register (2) to 40°C... - Page 23 - Keep the primary air damper (4) completely open until the water temperature in the boiler reaches 40°C, as shown by the thermometer (7) - Close the primary air damper (4) (minimum position), hook the chain (9) to the rod (8) so that the chain is tight - Set the draught register (2) to 60°C and wait for the thermometer (7) to show the set temperature - Check that the primary air damper (4) is closed to the minimum position as determined previously.
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Page 24: Maintenance And Cleaning
MAINTENANCE AND CLEANING Periodical maintenance is a legal requirement and is essential for the safety, efficiency and life of the appliance. It must be performed by qualified personnel at least once a year so as to clean the entire flue gas path: loading/combustion chamber, smokebox and flue. - Before starting the maintenance and/or cleaning operations wait for the boiler to cool down To access the inside of the appliance: - Open the loading door (1). -
Page 25: Troubleshooting
TROUBLESHOOTING Problem Cause Corrective Action - Clean and check the tightness of the flue gas path - Fumes are escaping into the air - Check that the loading and combustion chamber doors close correctly - Check correct operation and replace - Draught register if necessary There is a smell of fumes. - Page 26 IGNITING THE APPLIANCE The user of a wood-fired boiler must be aware that igniting and loading the boiler is a normal procedure whose frequency depends on the way the appliance is operated. To ignite the appliance: - Open the loading door (6), place small pieces of paper and dry wood on the bottom of the chamber and ignite them - Wait for them to ignite, complete the load, and then close the loading door (6)
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Page 27: Maintenance
SHUTDOWN TEMPORARY SHUTDOWN In the event of temporary absence over the weekend, brief trips, etc. and when the outside temperature is above ZERO, simply clean the flue gas path and remove the ash from the collection chamber. EXTENDED SHUTDOWN If the appliance is not used for an extended period, the following operations must be performed: - Close the on-off cocks in the water system. -
Page 28: Internal Cleaning
INTERNAL CLEANING - Open the loading door (1) - Remove the flue gas damper (2) and the smoke plate (3) - Make sure there are no hot coals underneath the ash - Open the rear smokebox inspection and cleanout door (4) - Clean the walls of the flue gas path and the loading chamber, using suitable equipment and remove/vacuum up the residues - Open the door on the ash collection chamber (5) and the... - Page 29 TROUBLESHOOTING Problem Cause Corrective Action - Check that the loading and - Fumes are escaping into the air combustion chamber doors close correctly - Make sure it opens the primary air - Draught register damper There is a smell of fumes. - Chain unhooked or broken - Hook the chain back on - Primary air register damper jammed...
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Page 30: Useful References
USEFUL REFERENCES APPLIANCE Reseller: Installer: ......................................................Name Name ..........................................................Address Address ......................................................Phone Phone ......................................................... CHIMNEY SWEEP Name Name ..........................................................Address Address ......................................................Phone Phone .......................................................... Date Type of service FUEL Supplier: Supplier: ............................. - Page 32 EDILKAMIN S.p.A. 20020 Lainate (MI) • via Mascagni, 7 tel. +39 02.937.62.1 • fax +39 02.937.62.400 mail@edilkamin.com • www.edilkamin.com EDILKAMIN is dedicated to the continuous improvement of all its products. The appearance, dimensions and technical specifications of equipment, accessories and appliances may therefore be subject change.
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